Wexiodisk WD-90 DUO Installation And User Manual

COMBINATION DISHWASHER
WD-90 DUO
Translation of original user manual
CAUTION: Read the instructions before using the appliance
Installation and user manual
S/N: Valid from: 2017-02 Rev.: 1 (en)
1. General information ......................................................................... 1
1.2.1 Machine marking ...................................................................................... 2
1.3 Checking that the dishwasher and manual correspond ................................... 3
2. Safety instructions ........................................................................... 6
2.1 General information ......................................................................................... 6
2.2 Transport .......................................................................................................... 6
2.3 Installation ........................................................................................................ 6
2.4 Detergent and drying agent ............................................................................. 7
2.5 Operation ......................................................................................................... 8
2.5.1 Hot water .................................................................................................. 8
2.5.2 Risk of crushing ........................................................................................ 8
2.5.3 Risk of slipping .......................................................................................... 8
2.5.4 Live parts .................................................................................................. 8
2.5.5 Sounds ...................................................................................................... 9
Rev. 1 (201702) OUD 09-DW
2.6 Cleaning ........................................................................................................... 9
2.7 Repairing and servicing the dishwasher .......................................................... 9
2.7.1 Directions in the event that the machine does not work or breaks down .. 9
3. Installation ...................................................................................... 10
3.1 General information ....................................................................................... 10
3.2 Requirements for the installation site ............................................................. 10
3.2.1 Lighting ................................................................................................... 10
3.2.2 Ventilation ............................................................................................... 10
3.2.3 Drain/waste pipe ..................................................................................... 10
3.2.4 Space for servicing ................................................................................. 11
3.3 Preparing for the installation .......................................................................... 11
3.4 Transport and storage .................................................................................... 12
3.5 Unpacking ...................................................................................................... 12
3.6 Installation ...................................................................................................... 13
3.6.1 Fitting the condensation unit ................................................................... 14
3.6.2 Connections ............................................................................................ 16
Water connection ................................................................................. 18
Electrical connection .............
Drain/waste pipe connection ................................................................ 18
3.6.3 Bleeding the booster pump ..................................................................... 19
3.6.4 Bleeding the hood lifting cylinder ............................................................ 19
............................................................... 18
Rev. 1 (201702) OUD 09-DW
3.7 Installing detergent and drying agent equipment ........................................... 20
3.7.1 Electrical connection of the equipment ................................................... 20
3.7.2 Detergent dosage ................................................................................... 22
3.7.3 Drying agent dosage ............................................................................... 23
3.8 Trial operation ................................................................................................ 24
3.8.1 Checklist for start-up ............................................................................... 24
3.9 Recycling ....................................................................................................... 25
3.10 Technical documentation ............................................................................. 25
4. Using the dishwasher .................................................................... 26
4.1 Before washing .............................................................................................. 27
4.1.1 Dishwasher parts .................................................................................... 27
Exterior parts ........................................................................................ 27
Washing compartment ......................................................................... 28
Tank ..................................................................................................... 30
4.1.2 Before filling the dishwasher with water .................................................. 30
4.1.3 Before washing with a potwash program ................................................ 32
4.1.4 Before washing with a normal wash program ......................................... 32
4.1.5 Positioning of items in baskets ............................................................... 32
Potwash ............................................................................................... 32
Accessories for potwash basket ........................................................... 34
Normal wash ........................................................................................ 37
4.2 Washing ......................................................................................................... 38
4.2.1 Filling with water ..................................................................................... 38
4.2.2 Washing .................................................................................................. 38
4.2.3 Wash programs ...................................................................................... 39
Normal wash programs ........................................................................ 40
Potwash programs ............................................................................... 41
Granule collection program .................................................................. 41
4.2.4 Cancelling a wash program and stopping the machine .......................... 41
Cancelling a wash programme ............................................................. 41
Stopping the machine .......................................................................... 41
4.3 After use ......................................................................................................... 42
4.3.1 Care and maintenance ........................................................................... 42
4.3.2 Check the wash result ............................................................................ 44
4.3.3 Changing the water ......................................
........................................... 46
4.3.4 Cleaning the inside of the machine ......................................................... 48
4.3.5 Checking and cleaning of spool pipes, rinse pipes, cold water jet and
draining nozzles ..................................................................................... 52
4.3.6 Cleaning the exterior ............................................................................... 53
4.3.7 Checking the amount and cleaning the granules .................................... 53
Collection of granules .......................................................................... 53
Cleaning .............................................................................................. 54
Checking the granules ......................................................................... 54
Rev. 1 (201702) OUD 09-DW
4.3.8 Changing the granules ............................................................................ 54
Recycling the granules ........................................................................54
4.3.9 Checking the hood’s anti-crushing system ............................................. 55
4.3.10 Longer periods without use ................................................................... 55
Periods without use of up to a week .................................................... 55
Periods without use of longer than a week .......................................... 56
4.3.11 Operating problems .............................................................................. 57
Troubleshooting ................................................................................... 57
Machine faults and user errors ............................................................. 58
5. Technical data ................................................................................ 63
General information
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1. General information

The dishwasher is intended for the washing of potwash items (e.g. pots and pans, canteens, baking trays, etc.) and normal wash items (e.g. glass, cutlery and crockery, etc.) in general catering and the restaurant trade.
The capacity requirements for connections, waste pipe, etc., and the emissions relating to noise levels which the machine generates in operation can be found under “Technical data” on page 63.
Before the dishwasher is brought into service and used, the following points should be observed:
The section on safety (See “Safety instructions” on page 4.) must be stud­ied carefully before bringing the machine into service.
Installation of the machine must be performed in accordance with the requirements and instructions outlined in the chapter “Installation” on page 10.
Any personnel using or who may at some point use the machine must be trained in its operation and use, se “Using the dishwasher” on page 26.
The dishwasher should not be used by anyone suffering from a physical or mental illness.
A close eye must be kept on any children in the vicinity of the machine to ensure they do not tamper with it.
All protective covers must be installed during use.
WD-90 DUO Rev. 1 (201702)
Text messages appear on the machine’s display which indicate what the machine is doing. Adjustable reference values and alarms are also indicated on the dis­play. For setting of the reference values, contact your service engineer. The alarms which may potentially occur and the action which should be taken in re­sponse to these can be found under “Operating problems” on page 57.

1.1 Symbols used in this manual

This symbol warns of situations where a safety risk may arise. The instructions given must be followed in order to prevent injury.
This symbol on a machine component warns of the presence of electrical voltage.
This symbol explains the correct way to perform a task in order to prevent damage to the dishwasher.
This symbol identifies recommendations and hints to help you get the best results when washing and to increase machine availability and lifetime.
This symbol explains the importance of careful and regular cleaning of the ma­chine to meet hygiene requirements.
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General information
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1.2 Symbols on the dishwasher

This symbol on a machine component warns of the presence of electrical voltage. The component may only be disconnected by a qualified electrician or trained personnel.

1.2.1 Machine marking

The machine has two rating plates, one on the side of the machine at the bottom (see figure), and the other in the electrical cabinet. The technical data on the plates can also be found on the machine’s wiring diagram.
WD-90 DUO Rev. 1 (201702)
Location of rating plates
Rating plate:
1. Machine type 7. Frequency
2. Machine serial number 8. Main fuse
3. Year of manufacture 9. Motor output
4. Enclosure protection class 10. Electrical heating output
5. Voltage 11. Max. output
6. Number of phases with or without neutral
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General information

1.3 Checking that the dishwasher and manual correspond

Check that the type description on the rating plate matches the type description on the front of the installation and user manual.
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General information

1.4 EC Declaration of Conformity

A so-called EC Declaration of Conformity is provided on delivery with dishwashers that are delivered to countries covered by the EEA agreement (EU member states and EFTA countries). The contents of this are described below.
Example of EC Declaration of Conformity document
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General information
WD-90 DUO Rev. 1 (201702)
1. Wexiödisk AB’s authorised representative (dealer)
2. Responsible for technical specification (same address as given for manufacturer)
3. The EU directives with applicable provisions to which the dishwashers and accessories comply
4. Harmonised standards for the directives specified, and which dishwashers and accessories meet, wherever relevant
5. Model designation of the dishwashers and accessories the document applies to, sorted by type
6. Place and date with signature and name in block letters of the person authorised to draw up a declaration of conformity on behalf of the manufacturer
In addition to that listed above, the document contains the manufacturer’s name, address, telephone and fax number.
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Safety instructions
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2. Safety instructions

2.1 General information

The machine is CE marked, which means that it complies with the requirements of the EU machinery directive with regard to product safety. Product safety means that the design of the machine will prevent personal injury or damage to property.
Modifying the equipment without the approval of the manufacturer will invalidate the manufacturer’s product liability.
To further improve safety during installation, operation and servicing, the operator and the personnel responsible for installing and servicing the machine should read the safety instructions carefully.
WD-90 DUO Rev. 1 (201702)
Switch off the dishwasher immediately in the event of a fault or malfunction. The machine must only be repaired by trained engineers. The regular checks de­scribed in the installation and user manual must be carried out in accordance with the instructions. The machine must be serviced by personnel authorised for this purpose by the manufacturer. Use original spare parts. Contact an authorised service company to draw up a programme of preventative care and maintenance. Hazardous situations may arise if the instructions above are not followed.
Before the machine enters service, ensure that the staff are given the necessary training in handling and looking after the machine.

2.2 Transport

Handle the machine with care during unloading and transport; there is a risk of it tipping over.

2.3 Installation

This symbol on a machine component warns of the presence of electrical voltage. The component may only be disconnected by a qualified electrician. Make sure the machine is non-live (turn off the power at the safety switch) before any work is performed on the machine. The electronics in the machine is sensitive to elec­trostatic discharge (ESD), which is why a static electricity wristband must be used when handling the electronics.
The dishwasher’s electrical cabinet is located within the cover plate on the right­hand side of the dishwasher. The cover plate creates a seal against the electrical cabinet and serves as a lid for it. There are pumps and other live components within the two other cover plates on the bottom section of the dishwasher. The cover plates may therefore not be removed by anyone other than a service engi­neer or a qualified electrician.
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Safety instructions
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WD-90 DUO Rev. 1 (201702)
Cover plates (the machine’s electrical cabinet is located inside the cover plate denoted by the arrow and asterisk)
Connection of water should only be undertaken by qualified personnel.
Water pipes must be connected in a way that complies with the regulations of the local water supply company. Check that the water and steam connections are tight and free of leaks before the machine is started up.
Make sure that the mains voltage is the same as that indicated on the machine’s rating plate. The machine must be connected to a lockable mains switch.

2.4 Detergent and drying agent

Only detergent and drying agent intended for industrial dishwashers may be used. Ordinary washing-up liquid must not be used in the machine or for soaking. Contact your detergent supplier regarding the choice of a suitable detergent.
Be aware of the risks involved in handling detergents and drying agents. Protec­tive gloves and safety glasses should be used when handling dishwasher deter­gent. Read the warning text on the container for detergents and drying agents. Read the product data sheet and the recommendations from the dishwasher manufacturer.
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Safety instructions
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2.5 Operation

2.5.1 Hot water

The temperature of the wash and rinse water is maintained during operation at 58°C and 85°C, respectively.

2.5.2 Risk of crushing

The machine is fitted with an anti-crushing system, which prevents serious injury. If anything becomes trapped between the hood and the bottom section, the hood reverses and moves up. The sensitivity of the anti-crushing system is adjustable and can be set by a service engineer. Do not place hands or fingers in the locations indicated in the diagram below when the hood is closing.
WD-90 DUO Rev. 1 (201702)

2.5.3 Risk of slipping

To prevent the risk of people slipping due to granules being spilled on the floor, the latter should be regularly swept clean. Keep the floor dry. Mop up any water which has been spilled.

2.5.4 Live parts

Inside the cover plates on the bottom section of the machine are parts and com­ponents that are live. The cover plates may therefore not be removed by anyone other than a service engineer or a qualified electrician.
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Safety instructions
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2.5.5 Sounds

2.6 Cleaning

WD-90 DUO Rev. 1 (201702)
During washing using the potwash programmes with granules, the sound level can become high (see
Sound levels table in chapter entitled Technical data in In-
stallation and User Manual). Hearing protection should therefore be used when running potwash programmes with granules.
The temperature of the water in the tank is approximately 55–65°C, and the water contains detergent. Be careful when draining and cleaning the tank. Use protec­tive gloves.
Pressure washers must not be used for cleaning the machine. If water from a pressure washer is directed at the electrical cabinet, it may penetrate the cabinet and damage the electrical equipment, thereby impacting on safety.
To meet current regulations, electrical components of approved enclosure class are used. No enclosure class is designed to withstand high pressure.
The machine exterior may not be washed down with a pressure washer, nor should the machine be washed down using a hose pipe (applies mainly to con­nection points). Water may penetrate the electrical cabinet and control panel and damage the equipment, thereby impacting on safety.
If floors are cleaned using high-pressure equipment, water may splash up under the machine and damage the components. These have not been designed to withstand being washed with water at high pressures. Never use a pressure washer to clean the floor within one metre of the machine without the special pro­tective covers that are available to prevent splashing. Problems with splashing can also occur when using an ordinary hose pipe.

2.7 Repairing and servicing the dishwasher

Make sure the machine is non-live before opening the electrical cabinet. Turn off the power at the mains switch. Avoid touching hot pipes and the booster heater.

2.7.1 Directions in the event that the machine does not work or breaks down

If the machine breaks down, e.g. a pipe breaks or the tank leaks, etc., turn off the power at the safety switch. Call a service engineer.
If the machine has to be stopped while washing is in progress, e.g. because you selected the wrong programme, something happened with the basket or the items being washed when washing was under way, etc., press the dishwasher’s On/Off button. If you need to open the hood, the dishwasher must be re-started (see “Cancelling a wash program and stopping the machine” on page 41).
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3. Installation

3.1 General information

The machine must only be installed by authorised personnel.
Read these instructions carefully, as they contain important information regarding the correct installation method. The instructions should be used together with the machine’s wiring diagram and flow diagrams for water.
The machine is CE marked. The CE mark is only valid for an unmodified machine. Any damage to the machine arising from failure to follow the instructions will in­validate the supplier’s warranty and product liability.
WD-90 DUO Rev. 1 (201702)

3.2 Requirements for the installation site

3.2.1 Lighting

In order to ensure the best possible working conditions during installation, opera­tion, servicing and maintenance, make sure that the machine is installed in a well­lit room.

3.2.2 Ventilation

The machine produces heat and steam when in operation. In order to ensure the best possible working conditions, the dishwashing room will require a given air change rate. The ventilation requirements for the room are to be dimensioned on the basis of the applicable standards.

3.2.3 Drain/waste pipe

There must be a floor drain with functioning trap for the dishwasher’s waste water and any other waste water. If a loading table is located next to the machine, the drain for the waste pipe is best positioned under the loading table. Capacity re­quirements for the floor drain are stated in “Technical data” on page 63.
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3.2.4 Space for servicing

The dishwasher is designed to allow it to be positioned in a corner as shown in the figure below. There must be a gap of at least 100 mm between the walls and the dishwasher. A clearance of around 1 metre must be left in front of and to the right of the dishwasher to allow access for servicing and maintenance. The electrical cabinet can be swung out from the dishwasher when servicing and repairs are needed. To facilitate this, clearance is needed in the form of a semi­circle with a radius of around 0.75 m running from the front right-hand corner of the machine, as shown in the figure below. If e.g. a loading table is to be positioned next to the machine, this should be easy to move.
WD-90 DUO Rev. 1 (201702)
Dishwasher (seen from above) positioned next to a wall

3.3 Preparing for the installation

Check that there is sufficient room for the dishwasher at the installation location and that the ceiling is high enough for the machine with its hood open. Check that there is sufficient room to transport the dishwasher to its installation location on delivery. The machine’s dimensions can be found in chapter “Technical data” on page 63.
Make sure there is lifting equipment available which can handle the weight of the dishwasher and that the floor where it is to stand is dimensioned for the weight of the dishwasher when containing water, granules and the wash load. The ma­chine’s weight can be found in chapter “Technical data” on page 63.
Route connections for water and electricity.
Make sure there is a drain/waste pipe which is positioned as stated above.
In accordance with EN 61000-3-11, the machine is suitable for connecting to a mains voltage with an impedance of Z pedance must be determined in consultation with the relevant authority prior to carrying out installation.
=0.375 Ω or lower. The maximum im-
max
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3.4 Transport and storage

Always transport the machine in an upright position. On delivery, the machine comes on a load pallet protected with cardboard. A packing notice will have been applied to the packaging where the latter covers the front of the machine.
Take care during transport and when moving the machine, as there is a risk of it tipping over.
If the machine is not to be installed immediately, it must be stored in a dry frost­free area.

3.5 Unpacking

Check against the delivery note that all the units have been delivered.
Inspect the machine for any transport damage.
WD-90 DUO Rev. 1 (201702)
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3.6 Installation

Before positioning the machine at its intended location, make sure you adhere to the following procedure:
Check that the overheating protection device has been reset.
Check that the fuse for the element in the booster heater and tank, FU21/
Remove the protective plastic on the sides which are to be stood against a
Undo the detergent hose on the back of the machine (See “Detergent
Move the machine into position. There must be a gap of at least 100 mm
Adjust the dishwasher to ensure it is standing level – put a spirit level
WD-90 DUO Rev. 1 (201702)
42, is off (it is in the electrical cabinet inside the right-hand side panel).
wall.
dosage” on page 22.). Hang the hose up so that it can be easily accessed by the detergent supplier.
between the dishwasher and the walls.
against the dishwasher rib. Check along three sides (front, right and left) of the machine that it is standing straight. Adjust the height using the dishwasher’s legs.
Check that the gap between the hood and lower part is approximately 5 mm all around the rib of the machine.
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b
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3.6.1 Fitting the condensation unit

On delivery of dishwashers with condensing unit, the condensing unit is folded down over the hood and secured with protective transport plates.
NB: The dishwasher should be adjusted so that it is standing level when
assembly of the condensing unit starts
1. Undo and remove the upper back panel at the rear of the dishwasher.
2. Loosen and remove the screws (c) that hold the protective transport plate (b) against the condensing unit (a).
3. Loosen and remove the screws (d) and nuts that hold the protective transport plate against the brackets at the back of the dishwasher and remove the protective transport plate (b). Possibly need to loosen the contact (JM15) on the power cable to the condensing unit.
WD-90 DUO Rev. 1 (201702)
4. Lift into upright position the condensing unit (weight approximately 25 kg) so that it can be attached to the brackets (item no. 5 in the diagram below) at the back of the dishwasher. The condensing units should not be pulled but lifted into place so that the sunken seal high up on the back of the dishwasher is not damaged or warped.
5. Attach the condensing unit to the brackets (item no. 5 in the diagram below) to the dishwasher with the help of the screws which were removed previously. Check that the condensing unit is perfectly level. Tighten the screws.
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6. Connect the water pipes (2) to and from (3) the condensing unit (1), the hose for condensed water (4) and the power cable (contact JM 15).
7. Attach the power cable to the condensing unit in such a way that it does not risk becoming trapped in the hood carriage.
8. Replace the back panel.
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3.6.2 Connections

WD-90 DUO Rev. 1 (201702)
Standard dishwasher
Connection for:
1. Cold water
2. Hot water
3. Power supply
4. Drain/waste pipe
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170 ±25
45
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WD-90 DUO Rev. 1 (201702)
Dishwasher with condensing unit
Connection for:
2. Cold water
3. Power supply
4. Drain/waste pipe
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Water connection

Hot water (only standard machine) and cold water are connected at (1) and (2), see figures above. The machine should be connected using steel-braided flexible hose to allow it to be moved to the side when needed. This is particularly impor­tant if the machine is positioned in a corner. The hose should have an internal di­ameter of at least 12 mm. The connections have an external thread. Their dimensions can be found in “Technical data” on page 63. Both the hot and cold water connections are fitted with filters.
A shut-off tap must be installed on pipes for incoming water.

Electrical connection

This symbol on a machine component warns of the presence of electrical voltage. The component in question may only be disconnected by a qualified electrician or trained personnel.
The machine’s wiring diagram contains information on connecting the dishwash­er. On delivery, the diagram will be lying inside the dishwasher. Keep it safe to prevent it disappearing or getting destroyed.
The machine must be connected to a lockable safety switch located within reach of the machine. This should be located on a wall, well protected against water and steam emissions. On delivery, a cable is provided connected to the machine’s ca­ble connection (3) for the electrical power supply.

Drain/waste pipe connection

The waste pipe from the machine is connected at (4) and routed to a floor drain. The waste pipe connected to the dishwasher drain connection should be a corro­sion-free metal pipe or a PP pipe which can withstand mechanical influences. The waste pipe is routed to a floor drain with the pipe exit kept clear of the water level. The recommended dimension of waste pipe and the requirements for floor drain capacity are stated in “Technical data” on page 63.
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3.6.3 Bleeding the booster pump

Bleeding the hood lifting cylinder and booster pump and must be done when the dishwasher is started up. Start by lifting the pump. Proceed as follows:
1. Open the water connection to the dishwasher and wait until the dishwasher’s break tank has filled with water.
2. Loosen the screw in the ventilation hole on the booster pump and release any air. When water starts to run out of the ventilation hole, the screw is tightened.
WD-90 DUO Rev. 1 (201702)
3. Then bleed the hood lifting cylinder, see below.

3.6.4 Bleeding the hood lifting cylinder

Bleeding of the hood lifting cylinder is done when the dishwasher is started up, after the booster pump has been bled. Proceed as follows:
1. Start the dishwasher.
2. Select programme P0 (see “Wash programs” on page 39).
3. Open the hood.
4. The dishwasher alarm may sound and the hood stops opening. Reset then the alarm and continue.
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5. Loosen the plug in the bleed valve at the very top of the hood and release any air. When water starts to bubble out of the bleed valve, the plug is tightened.
6. Close and open the hood again. Loosen the plug in the air valve and wait until water bubbles out of the bleed valve. Tighten the plug.
7. Repeat this until no more air comes out of the bleed valve. The measurement between the machine’s bottom section and the hood when open shall be approx. 660 mm.

3.7 Installing detergent and drying agent equipment

The dishwasher is preconfigured for connection of detergent and drying agent equipment. The detergent and drying agent equipment is not included in delivery of the dishwasher. Contact your detergent supplier.
Detergent and drying agent equipment is best positioned on the wall to the side of the machine.

3.7.1 Electrical connection of the equipment

Remove the machine’s right-hand side panel. The panel is fastened to the frame with two screws in the panel bottom edge.
Terminals and a circuit breaker for the detergent and drying agent equipment are located in the electrical cabinet inside the right-hand side panel. They are shown in the figure below. See the wiring diagram for the dishwasher.
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Electrical cabinet
1. Circuit breaker (FU/DM) for detergent and drying agent equipment
2. Terminals (101–107) for connection of detergent and drying agent
equipment
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3.7.2 Detergent dosage

The equipment for detergent dosage is connected to the hose on the rear of the machine.
WD-90 DUO Rev. 1 (201702)
Hose for detergent dosage on the rear of the dishwasher
In the tank bottom is an outlet for a sensor for measuring detergent concentration.
Dishwasher tank
1. Outlet for sensor (detergent concentration)
2. Level pipe
3. Permanent strainer (dividing wall)
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3.7.3 Drying agent dosage

On the dishwasher’s right panel, next to connections for water and electricity, there is bushing for a hose for a drying agent in the form of a breaker block. This is denoted with a sign which reads DRYING AGENT. The hose for a drying agent is appropriately fed as per the dotted line all the way to the booster heater.
WD-90 DUO Rev. 1 (201702)
Feeding of hose for drying agent
On the connector between the water pipe and connection for incoming water to the booster heater is a plug where a drying agent dispenser can be connected.
Connection for drying agent
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3.8 Trial operation

3.8.1 Checklist for start-up

1. Before the machine fills with water, the following must be checked:
Water and drain connections
The machine should be standing level, see chapter “Installation” on page 13
The washing basket should allow easy movement in and out of the machine
The equipment for detergent and drying agent are correctly connected
The level pipe, cover plates and filters should be in position
The FU21/42 mini-switch (fuse for tank and booster heater elements) should be in the OFF position
The right amount of granules should be in the machine
The overheating protection has been reset
WD-90 DUO Rev. 1 (201702)
2. Filling the machine:
Open the tap(s) to the dishwasher’s water connection and fill the break tank with water. Bleed the booster pump, see chapter “Bleeding the booster pump” on page 19
switch on the power to the machine. Press the switch-on/switch-off button
fill the machine with water, see chapter “Filling with water” on page 38. The booster heater fills automatically.
when the tank and booster heater are filled with water, the FU21/42 mini­switch is set to the ON position
Check the pumps’ direction of rotation. NB: If the pump is rotating in the wrong direction, the phase must be inverted on the incoming electrical cable connection
bleed the hood cylinder, see chapter “Bleeding the hood lifting cylinder” on page 19
3. Check the setting of the reference values:
Check that all the reference values are set to the recommended values
Check that the water temperatures in the tank, booster heater etc. are reached as per the reference values
4. Run a number of washes complete with loads and check that:
There are no water leaks
The hood switch functions
The hood automatic system operates correctly; i.e. the hood goes up automatically when a wash programme has been run and that it goes up and down as it should when the hood operating button is pressed
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The hood’s anti-crushing system works correctly, see “Checking the hood’s anti-crushing system” on page 55
The water temperatures are maintained
The washed items are clean, see “Check the wash result” on page 44
The washed items are dried
There is adequate water flow to the machine, see “Technical data” on page
63. Inform the customer if the water flow and the water pressure are too low.
The motor cut-off switch setting against the wiring diagram
5. Final check. Empty the machine of water (see chapter “Changing the water” on
page 46) and switch it off using the switch-on/switch-off button.
Re-tighten all the connections on the circuit breakers and relays.
Check that all circuit breakers are set to the ON position.
Display the instructions on how to care for the machine (quick-reference guide).
6. Train and inform dishwashing staff concerning:
washing
daily and weekly maintenance
maintenance over other time cycles
those recommendations given concerning annual service

3.9 Recycling

Comply with local regulations governing recycling of packaging, protective plastic laminates, granules, etc., and recycling when the machine is destroyed at the end of its useful life.
The packaging consists of wood, corrugated cardboard and plastic and must be recycled as these fractions or as combustible material.
Protective plastic laminates and granules are to be sorted as plastics or combus­tible material.
The machine is manufactured from stainless steel plate, but includes a certain amount of brass. It also contains electronic components. These should be recy­cled in accordance with local regulations.

3.10 Technical documentation

It is important that the members of staff who are to use the machine read and un­derstand the installation and user manual which comes with the dishwasher. Al­ternatively, the safety officer of the premises at which the machine is to be used can train the staff in the safe use, handling and operation of the dishwasher. The machine has to be handled correctly if it is to be used in a safe manner. Keep the installation and user manual near the machine where it will be easily accessible to users. If the installation and user manual is lost or destroyed, a new one must be ordered from the dishwasher manufacturer or its local representative.
25
Using the dishwasher

4. Using the dishwasher

This chapter deals with the layout of the dishwasher, how to use it when washing, the activities and checks you should perform prior to washing, and the care and maintenance required for the machine.
WD-90 DUO Rev. 1 (201702)
26
Using the dishwasher
1
2
3
4
5
6
6
25-4-00-027
STOP

4.1 Before washing

4.1.1 Dishwasher parts

Exterior parts

WD-90 DUO Rev. 1 (201702)
1. The dishwasher’s bottom section where among other things, the tank, pumps and electrical cabinet can be found. The cover plates on the bottom section must not be removed by anyone except a service engineer or person with expert knowledge of electricity.
Hood
2.
3. Control panel where buttons for starting and stopping the machine, selecting a programme and operating the hood are found. On the control panel, there is also a display where messages show what is happening in the machine and where any alarms are displayed. (The control panel’s design is shown under “Wash programs” on page 39)
The condensing unit (missing on standard dishwasher) - heat is
4. recovered and steam is reduced here that the dishwasher would otherwise release into the room.
Connection for electricity (see “Connections” on page 16)
5.
Connection for water (see “Connections” on page 16)
6.
27
Using the dishwasher
1
25-4-00-028
1
1
2
2
1
3
3
4
4
5
3
6
25-4-04-006

Washing compartment

WD-90 DUO Rev. 1 (201702)
1. Rotating table - the washing basket is placed on the rotating table during washing
Rinse pipe, potwash - rinses the items using a water/detergent mix, with
1. or without granules, when a potwash programme is run.
28
Using the dishwasher
25-4-00-029
2. Rinse pipe, normal wash - rinses the items using a water/detergent mix
3.
4.
5.
6.
WD-90 DUO Rev. 1 (201702)
when a normal wash programme is run.
Rinsing pipe, final rinse - during final rinse of items, the water/detergent
mix is rinsed off from the items with clean water through this rinse pipe.
Cold water jet (standard dishwasher) - rinses the dishwasher’s rear
section with cold water before the hood opens when wash cycle is finished. This is done to cool the washing compartment so that steam condenses and thereby reduces the release of steam when the hood is opened.
Draining nozzle (dishwasher with condensing unit) - drains condensation
from the condensing unit
Cover plate prevents granulate from entering the wrong part of the water
tank.
Filter - prevents larger particles from getting into the water tank but lets
water and granulate pass through. When the granules in the tank need to be collected, for example for weekly cleaning, the filter is replaced with a collection plate in which the granule collection basket is placed (see diagram below)
29
Using the dishwasher
1
2
3
3
25-4-00-031

Tank

WD-90 DUO Rev. 1 (201702)
The diagram shows the dishwasher’s tank
1. Dividing wall - is perforated and divides the tank into two parts. The part nearest the front contains the water with granules. The part nearest the rear of the dishwasher only contains water. In order to facilitate cleaning of the tank, the dividing wall is provided with a damper that can be opened when cleaning.
2. Overflow pipe - works like a plug in the tank’s drain and even as an overflow kit. The overflow pipe sits firmly hooked to a holder in the dividing wall.
3. Level monitors - sense minimum and maximum water level position during operation.

4.1.2 Before filling the dishwasher with water

Before filling the machine with water prior to the day’s work shift, or after a change of water, a check should be performed to verify the following:
The machine has been properly cleaned (See “Cleaning the inside of the machine” on page 48.).
The strainers have been cleaned. — The wash arms are not dirty or clogged. — The water tank has been rinsed out. — The level sensors in the tank are not dirty.
Water taps on the water pipe to the machine are open.
Granules are only in that part of the tank intended for them.
30
Using the dishwasher
25-4-00-030
1
2
3
25-4-03-005
There are enough granules in the machine, see “Checking the amount and
WD-90 DUO Rev. 1 (201702)
cleaning the granules” on page 53. The granules are filled in that part of the tank that is located under the filter nearest the front of the dishwasher, see diagram. If all cover plates and filters are sitting in place, the granules should automatically end up in the right part of the tank.
There is detergent and drying agent in the relevant dispensers.
The level pipe (1) is clean and has been correctly fitted, i.e. the rubber sleeve (3) on the level pipe achieves a good seal with the bottom of the tank, and the foam separator (2) is clean and not jammed in position.
Cover plates and strainers are correctly fitted.
The dividing wall in the tank has been cleaned.
31
WD-90 DUO Rev. 1 (201702)
Using the dishwasher

4.1.3 Before washing with a potwash program

When washing with a potwash program, you should remember the following:
Make sure as much food residue as possible is removed from the items to be washed before putting them in the machine (this will help reduce the number of times the washing water in the machine will need changing).
Make sure nothing projects from the washing basket which might catch the walls of the dishwasher and prevent the basket from rotating.
Check that the correct wash program has been selected.

4.1.4 Before washing with a normal wash program

To obtain the best wash result when washing with a normal wash program, you should remember the following:
Make sure as much food residue as possible is removed from the items to be washed before putting them in the machine (this will help reduce the number of times the washing water in the machine will need changing).
Do not allow food residues to dry on the items to be washed using the normal wash program. If, for instance, the items to be washed have to stand overnight without being washed, as much of the food residue as possible must be removed and the items left to soak. Use a soaking agent and follow the supplier’s instructions.
Check that the correct wash program has been selected.

4.1.5 Positioning of items in baskets

Potwash

Potwash items are positioned in the baskets supplied. The dirty side (the inside) of the items to be washed must face away from the centre of the basket. Items must be positioned so that water will not collect in them, e.g. canteens, pots and pans, etc., positioned on the bottom of the basket must be turned to face bottom up.
Gastronorm containers Gastronorm containers in sizes GN1/1, GN1/2, GN1/3, GN2/3 and GN2/8 can be
washed in the basket without any problem. For other sizes, special accessories may be needed. Contact your dealer.
32
Using the dishwasher
25-4-00-011_1
25-4-91-007
Maximum number of Gastronorm GN1/1 containers which can be washed simul­taneously. One item 65 mm deep on the bottom. Three items 200 mm deep and three items 65 mm deep around the sides of the basket, positioned alternately, with a 65 mm deep item followed by a 200 mm deep item, and so on.
WD-90 DUO Rev. 1 (201702)
Maximum number 2/1 - canteens that are poss ible to po sitio n in th e ba ske t.
ABC canteens ABC canteens are hung by their handles on hooks around the top edge of the
basket. A special basket for washing ABC canteens is also available – contact your dealer.
33
Using the dishwasher
25-4-91-004
25-4-91-003

Accessories for potwash basket

You can see below accessories for the potwash basket that come with the dishwasher. Contact your dealer for further information.
Saucepan holder (item no. 209.7252) and ladle holder (item no. 209.7251)
The saucepan holder is used to hold larger pots in position during washing. It is positioned in the middle of the wash basket and items are laid down on their side in the basket with the bottom against the saucepan holder and the opening towards the edge of the wash basket.
The ladle holder is used to hold ladles, whisks, gravy boats etc. in place during washing. The ladle holder is positioned in the middle of the saucepan holder and can only be used together with it.
WD-90 DUO Rev. 1 (201702)
Saucepan holder, item no. 209.7252
Ladle holder, item no. 209.7251
34
Using the dishwasher
25-4-91-005
25-4-91-006
Rubber tensioner (item no. 209.7272)
The rubber tensioner is used to secure smaller items, such as for e.g. bowls, small pots and similar, to the edges of the wash basket.
WD-90 DUO Rev. 1 (201702)
Rubber tensioner, item no. 209.7272
Flexible insert (item no. 209.7283)
The flexible insert is used to secure bowls, pots, etc. The rear part is pushed down between two hoops on the edge of the wash basket. The frame with rubber band is secured to the bottom of the wash basket.
Flexible insert, item no. 209.7283
35
Using the dishwasher
25-4-91-001
Universal holder (item no. 209.7484)
The universal holder is positioned in the wash basket and used to put baking trays, chopping boards, canteen lids etc. in. Both short sides are pushed down between two hoops on the edge of the wash basket.
WD-90 DUO Rev. 1 (201702)
Universal holder, item no. 209.7484
36
Using the dishwasher
90-9-01-001
90-9-01-002
90-9-01-003

Normal wash

Normal wash items are positioned in plastic baskets measuring 50x50 cm. The machine comes supplied with three baskets:
The yellow basket is used for plates, side plates, etc.
WD-90 DUO Rev. 1 (201702)
The blue basket is used for glasses and cups
The brown basket is used for cutlery
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Using the dishwasher

4.2 Washing

4.2.1 Filling with water

Before washing can be started, the dishwasher tank must be filled with water and the detergent mixed. The points below must be followed when the dishwasher has no water in it.
When filling the machine with water, you should not have any items in the ma­chine. Water which is hotter than for normal washing is flushed into the washing compartment when the machine is being filled. This can result in food residue get­ting burnt onto any items in the machine, giving a poorer wash result.
This is what you should do:
1. Carry out the recommended checks before washing commences, see “Before filling the dishwasher with water” on page 30.
Start the machine
2. by pressing the ON/OFF button. The dishwasher’s hood opens.
WD-90 DUO Rev. 1 (201702)

4.2.2 Washing

Select a wash program.
3. For the best program to select, see “Wash programs” on page 39.
Press the button for operating the hood (the button at the very bottom
4. of the panel). Wait until the following message is displayed;
MACHINE IS READY FOR WASH OPEN THE HOOD AND INSERT GOODS
Open the hood with the button for operating the hood (the button at the
5. very bottom of the panel).
The machine is ready to be used!
6.
The dishwasher’s tank must be filled with water (see above “Filling with water” on page 38) before washing can begin.
Take care to select the correct program for the items which are to be washed.
This is what you should do:
1. Put the items to be washed in the machine. For information on what you need to remember before washing and when positioning items in the basket, see “Before washing” on page 27“.
Select a wash program.
2. Select the desired wash program by pressing one of the buttons for program selection, see “Wash programs” on page 39.
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Using the dishwasher
1
2 3 4
5 6 7
9
8
25-4-00-003_1
3. Start the wash: Press the button for operating the hood at the very
4. Once the wash program has completed its cycle, the hood opens.
Always check the washing results when wash cycle is finished, see “Check the wash result” on page 44.

4.2.3 Wash programs

WD-90 DUO Rev. 1 (201702)
bottom of the panel (see “Wash programs” on page 39).
Remove
the items.
Control panel
1. Display
Button for selection of:
2. Normal wash programs
3. Potwash programs 4 Granule collection program
5. Activation of service mode
6. Page-to-page scrolling (service mode)
The dishwasher has normal wash programs, for washing glass, crockery and cut­lery, etc., and potwash programs, for washing heavily soiled items, e.g. pans and canteens.
7. Alarm reset
8. On / Off
9. Operating the hood – up or down
39
Using the dishwasher
Once the dishwasher has finished the wash, the hood goes up and you can insert a new basket. Between washes, the last wash programme run (for both potwash and normal wash) is shown on the display (1) and the last normal wash pro­gramme run is active, i.e. if the button for operating the hood (9) is pressed, it is this programme that starts. If another wash programme other than the active one should be run, this must be selected with the help of one of the programme but­tons (2 - 4). Which programme is active is shown by a shaded box behind the ac­tual programme shown in the display and the LED next to the programme button for the active programme is lit.
For example:
The following message is displayed after potwash programme P1 (potwash with granules) has been run:
NORMAL WASH P1 █ POTWASH WITH GRANULES P1 [ ] CLOSE HOOD
In this case, the normal wash programme P1 is active in the dishwasher and this is also indicated in the shaded box behind the message NORMAL WASH P1 by the fact that the LED in front of the programme selection button 2 is lit. Press the button for hood operation (9) and the normal wash programme P1 starts.
WD-90 DUO Rev. 1 (201702)
If no wash has been performed since the machine was switched on, program P1 is displayed for both normal wash and potwash.
If another programme other than the one indicated in the display needs to be run, select the programme as per the description under the headings
programme
starts by pressing the button for hood operation (9).
During washing, in standby mode, on start-up and switch-off, etc., the status of the machine is shown in plain text on the display.
It is important that the correct wash program is selected for the type of items in question.
and Potwash programme below. The selected programme always
Normal wash

Normal wash programs

A normal wash program is used for items such as, e.g. glass, crockery and cut­lery. Three different normal wash programs can be selected with the button (2) by pressing it once, twice or three times. The selected program is shown on the dis­play (1).
Pressing the button once selects normal wash program 1 (P1).
Pressing the button twice selects normal wash program 2 (P2).
Pressing the button three times selects normal wash program 3 (P3).
Pressing the button four times selects program P0, which results in the machine being set to standby mode for washing.
The difference between the three normal wash programs is the time it takes for the actual wash cycle to complete. For the total time used by the relevant normal wash program, see “Technical data” on page 63.
40
Using the dishwasher

Potwash programs

For potwash, there are six different programs to choose from, three where gran­ules are used for the wash (P1–P3) and three without granules (P4–P6). The se­lected program is shown on the display (1) in the same way as for the normal wash programs.
Perforated canteens, perforated containers and plastic containers should NOT be washed with wash programmes where granules are used (P1 - P3). Use potwash programmes P4 - P6 instead (potwash programmes without granules).
Pressing the button for potwash programs (3) once, twice or three times se-
Pressing the button (3) four, five or six times selects potwash programs
Pressing the button (3) seven times selects program P0, which results in
The potwash programs are differentiated not just by the use or otherwise of gran­ules, but also the time the wash cycle takes, see “Technical data” on page 63.
WD-90 DUO Rev. 1 (201702)
lects potwash programs P1–P3. For these three programs, cleaning of the items to be washed is intensified by the addition of granules. Programs (P1–P3) are best used for washing items which are very heavily soiled.
P4–P6, which are potwash programs without granules.
the machine being set to standby mode for washing.

Granule collection program

The granule collection program is used to collect the granules in the machine in a special basket when the amount of granules is to be checked or the granules cleaned. The procedure for collection of granules is described under “Checking the amount and cleaning the granules” on page 53.
Pressing button (4) once activates the granule collection program. Pressing it twice activates program 0 – standby mode.

4.2.4 Cancelling a wash program and stopping the machine

Cancelling a wash programme

It is possible to cancel the start of a selected wash programmes as long as the wash cycle has not yet started. This is achieved by opening the hood using the button for hood operation. It is also possible to change a selected programme be­fore the hood has managed to close ready to start the programme. This is achieved by pressing the programme selection buttons.

Stopping the machine

If for any reason you need to stop the dishwasher while it is running, press the button for switch-on/switch-off.
41
Using the dishwasher

4.3 After use

4.3.1 Care and maintenance

To obtain a good wash result when washing and to get the best possible benefit from the dishwasher, it needs to be looked after and maintained at given intervals. Much of the care and maintenance can be performed by the dishwashing room staff, while other maintenance will require trained service personnel to perform the work.
The table below shows the recommended intervals for various maintenance ac­tivities. The recommended intervals below should be seen as the minimum amount of maintenance under normal use of the dishwasher. Maintenance may be performed more frequently, depending on how often and how much you wash, and the type of items you wash, etc. It is important to have an eye to the conditions which actually obtain on-site.
Activity Interval:
WD-90 DUO Rev. 1 (201702)
Check the wash result
Change the water in the tank
Check the wash arms
Clean the wash arms
Clean the inside of the machine:
- tank
- strainers
- cover plates
- level pipe
- level sensor, etc.
Clean the outside of the dishwasher
After every wash
X
Daily Every
week
X
X
X
X
X
Every month
Yearly Other
As needed
As needed
The strainer s must be cleaned / emptied as needed
See chapter:
“Check the wash result” on page 44
“Changing the water” on page 46
“Checking and clean­ing of spool pipes, rinse pipes, cold water jet and drain­ing noz­zles” on page 52
“Cleaning the inside of the ma­chine” on page 48
“Cleaning the exteri­or” on page 53
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Using the dishwasher
Activity Interval:
WD-90 DUO Rev. 1 (201702)
Clean the granules
Check the amount of granules in the dishwasher
Change the granules
Check the anti­crushing system in the hood
For dishwasher with condensing unit: Cleaning the condensing unit
After every wash
Daily Every
week
X
X
Every month
X
Yearly Other
As needed
Once or
twice
As needed
X
See chapter:
“Checking the amount and clean­ing the granules” on page 53
“Changing the gran­ules” on page 54
“Checking the hood’s anti-crush­ing system” on page 55
Contact the service company!
43
Using the dishwasher

4.3.2 Check the wash result

The wash result should be checked after each wash. Check that:
No discolouration, spots, misting, food residue or deposits are visible on the washed items.
No deposits at all can be made out on the washed items.
No granules have become lodged in or on the washed items. It is particularly important to check this when washing perforated canteens.
The table below contains suggestions as to what you should check and, if the problems listed are present on checking of the washed items, what action you should take to deal with them.
Check:
WD-90 DUO Rev. 1 (201702)
Problem:
Starch spots
Visible, mainly on glass, as small spots
Misting
Food residues
Protein residues
Visible as discolouration or marks on canteens used to fry e.g. meatballs, hamburgers or fish
Detergent residues
Not visible on the washed items but identifiable by chemical means (phenolphthalein)
Washing
Final rinse
Pre-rinse
Time/water volume,
final rinse
Time, washing
Temperature Program
selection
Scraping
Detergent dosage
Drying agent dosage
Water change/water turnover
Water hardness
Cleaning of wash arms
Stacking of items
Soaking
XXXXXXXX X
XX XXXXX
XX X X XX
XXXX
XX X X
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Using the dishwasher
Scraping – It is important that as much food residue as possible is scraped off
the items before putting them in the machine. Proper scraping will mean the water in the washer tank will not need changing as often.
Detergent and drying agent dosage – The dosage of the detergent and drying
agent will affect the wash result. If too high or too low a dosage is suspected, the detergent supplier should be contacted. There is the option of fitting a sensor in the tank to measure detergent concentration in the water. Using this, detergent can be added automatically to achieve the right dosage. Contact your detergent supplier!
Water change – The water in the tank should be changed at least once a day dur-
ing normal use of the dishwasher. In certain cases, e.g. if many or highly soiled items are washed, it may be necessary to change it more often.
Water turnover – If water turnover in the machine is not good enough, this can
lead to problems such as starch spots on glass and on the undersides of plates. Contact the service company for help in dealing with the problem.
Temperature – If the temperature during washing and the final rinse is too low,
the items in the wash will not emerge clean. If you suspect this is the case, contact the service company. If normal wash items are rinsed (pre-rinsed) before being put in the dishwasher, the temperature of the water must not be too high (<40
a risk that proteins and starch will burn onto the items, and you will end up with a poor wash result.
WD-90 DUO Rev. 1 (201702)
°C). Otherwise there is
Program selection – The time taken by the wash and final rinse, as well as the
volume of water used for the final rinse are all important for the wash result. If the items are not cleaned, you should try selecting a program with a longer wash cy­cle, see “Technical data” on page 63. The volume of water used for the final rinse of the washed items can be adjusted by a service engineer – contact the service company.
Water hardness – If the water used for washing is hard (>10°dH), a higher con-
centration of detergent may be needed to ensure the washed items emerge clean. Contact your detergent supplier.
Cleaning, rinse pipes – Cleaning of the machine is important for achieving a
good wash result. See “Care and maintenance” on page 42 for recommendations as to how often cleaning should be performed. In certain cases it may be neces­sary to clean more frequently than recommended.
Stacking of items – The positioning of items in the basket is critical for how the
washing water will manage to rinse them during washing. This in turn will deter­mine the wash result, see “Positioning of items in baskets” on page 32.
Soaking – (does not apply to potwash programs with granules, where soaking
should not be used) – In certain cases the items need to be soaked before washing, if they are to emerge fully clean. In such cases the items are soaked e.g. overnight in water with a soaking agent. Follow the instructions of the detergent supplier.
Ordinary washing-up liquid must causes foam to form and produces poor wash results.
NOT be used in the machine or for soaking. It
45
Using the dishwasher

4.3.3 Changing the water

Take care to scrape off food residues from the items before putting them in the dishwasher. If residues are properly scraped off, the water will not need changing as often, saving time, money and the environment.
The water in the washer tank should be changed daily. More frequent changes of water are needed if:
Significant amounts of foam build up in the machine; e.g. if you can see foam coming out of the waste pipe, or the strainer in the machine’s tank is covered with foam. If this occurs, the water should be changed immediately.
A lot of items are washed at certain periods of the day. Schedule water changes so that a good wash result is achieved over the entire work shift. Change the water, for instance, after periods when a lot of items have been washed.
On checking the wash result you discover any of the problems mentioned in the chapter “Check the wash result” on page 44 above.
WD-90 DUO Rev. 1 (201702)
This is what you should do:
1. Run the granule collection programme (see chapter “Wash programs” on page 39) by pressing the button.
2. Lower the hood with the button for operating the hood (the button at the very bottom of the panel). Wait until the program has completed its cycle and the hood has opened.
3. Switch off the machine by pressing the button for switch-on/switch-off. The hood must be open.
4. Remove the rotating table. Get hold of the spokes in the rotating table, towards the hub, and pull it straight up towards you. Where necessary, press on the shaft with the thumb of one hand to get the rotating table to come off more easily.
46
Using the dishwasher
2
1
2
25-4-03-001
25-4-03-002
5. Rinse the filter tray (1) and cover plates (2) with water.
6. Remove the strainer (1) and cover plates (2). Rinse these down with water.
7. Unhook the level pipe from its holder, turn it one quarter turn and leave it
WD-90 DUO Rev. 1 (201702)
Remove any detritus which has got stuck in the strainer holes.
for the moment in the waste pipe. There should now be a slight chink be­tween the bottom of the tank and the rubber sleeve to allow the water to run out. DON’T open the damper in the dividing wall! The granules will be flushed out with the water into the drain in that case
8. If the tank and granules are dirty, rinse these through with water. Stir the granules round while rinsing them. Check there is no detritus clogging the dividing wall in the tank.
47
Using the dishwasher
1
2
3
25-4-03-005
9. Clean the level pipe (1) and check that the foam separator (2) is not locked
10. Refit the level pipe. Make sure the rubber sleeve (3) achieves a good seal
11. Refit the cover plates and the strainer.
WD-90 DUO Rev. 1 (201702)
in position but can move backwards and forwards.
with the bottom of the tank.
12. Refit the rotating table. Make sure the screw heads on the shaft plate which supports the rotating table end up in the holes on the bottom of the rotating table’s hub.
13. Now the machine can be filled with water, see “Filling with water” on page 38.

4.3.4 Cleaning the inside of the machine

The machine should be cleaned at least once a day when in normal operation. Once a week, more thorough cleaning of the machine should be carried out, where the rinse pipes and granules are also properly cleaned and a check per­formed on the amount of granules.
Make sure you adhere to the following when cleaning the machine:
Do NOT use steel wool as this can cause rust to form on the machine.
Pressure washers can damage the machine and must NOT be used for cleaning purposes. Never use a pressure washer to clean the floor within one metre of the machine without the protective covers that are available to prevent splashing. The supplier cannot be held liable for any faults caused by the use of pressure washers on the machine and any such use will invalidate the warranty.
This is what you should do:
1. Open the hood – press the button for operating the hood (the button at the very bottom of the panel).
2. Remove the rotating table from the machine. Get hold of the spokes in the rotating table, towards the hub, and pull it straight up towards you. Where necessary, press on the shaft with the thumb of one hand to get the rotating table to come off more easily.
3. Clean and rinse off the rotating table with water.
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Using the dishwasher
25-4-00-029
4. Re. weekly cleaning: Replace the strainer next to the granule collection
5. Start the granule collection programme (see “Wash programs” on page
WD-90 DUO Rev. 1 (201702)
basket and the cover plate with a hole for the basket.
39). Lower the hood with the button for operating the hood. Wait until the program has completed its cycle and the hood has opened.
6. Switch off the machine by pressing the button for switch-on/switch-off. The hood must be open.
7. Rinse the cover plates and filter/granule collection basket. Remove them.
8. Re. weekly cleaning:
Check the amount of granules and clean them as in­structed in the chapter “Checking the amount and cleaning the granules” on page 53.
9. Clean and rinse off the cover plates and strainer with water. Remove any detritus which has got stuck in the strainer holes.
10. Unhook the level pipe (1) from its holder and turn it one quarter turn. Leave it for the moment in the waste pipe. There should now be a slight chink between the bottom of the tank and the rubber sleeve on the level pipe to allow the water to run out.
49
Using the dishwasher
25-4-03-003
1
2
3
WD-90 DUO Rev. 1 (201702)
About daily cleaning: Don’t open the damper in the dividing wall as the granules will be flushed out with the water into the drain in that case.
11. Once the tank is empty, remove the level pipe (1), and clean and rinse with water.
12. Clean the inside of the tank. Clean the dividing wall in the tank.
Don’t rinse water directly on the level sensors (2) in the tank. These must be treated with care when cleaning.
13. Cleaning the level sensors (2) in the tank. Check the function of the float on the level sensor. This should move freely and must not jam.
14. Clean the rinse pipes, see “Checking and cleaning of spool pipes, rinse pipes, cold water jet and draining nozzles” on page 52.
15. Clean the inside of the hood, etc.
16. About daily cleaning: granules round while they are being rinsed and remove any detritus that may be present.
17. Refit the level pipe. Make sure that the hook on the level pipe is hooked onto the holder in the dividing wall and that the rubber sleeve achieves a good seal with the bottom of the tank.
18. Refit the strainer and cover plates.
Rinse the granules with water in the tank (3). Stir the
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25-4-00-030
19. About weekly cleaning: Pour the granules back into that part of the tank
WD-90 DUO Rev. 1 (201702)
which is nearest the front of the dishwasher.
20. Refit the rotating table. Turn the rotating table until the screw heads on the shaft plate which supports it end up in the holes on the bottom of the rotat­ing table’s hub.
21. Clean the washing accessories for the machine, such as baskets, etc.
Once it has been cleaned, it is a good idea to leave the machine with the hood open if no washing is due for a day, e.g. overnight.
51
WD-90 DUO Rev. 1 (201702)
1
1
2
2
1
3
3
3
4
4
5
25-4-04-001
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4.3.5 Checking and cleaning of spool pipes, rinse pipes, cold water jet and draining nozzles

Spool pipes, rinsing pipes and nozzles are checked and cleaned as needed when cleaning the dishwasher in general, see “Cleaning the inside of the machine” on page 48.
The machine’s washing compartment with wash arms and cold water jets
1. Rinse pipe, potwash
2. Rinse pipe, normal wash
3. Rinse pipes, final rinse
4. Standard machine: Machine with condensing unit:
5. Hood lifting cylinder
Check:
Spool pipes, rinse pipes and nozzles should be checked every day. Check the following:
The spool pipes, rinse pipes and jets are not dirty,
There is no detritus clogging the wash nozzles on the spool pipes or jets on the rinse pipes,
The catches for the rinse pipes for normal wash (2) and potwash (1) are properly engaged,
The spool pipes, rinse pipes and jets are not damaged (if they are damaged, contact the service company).
cold water jet
drain connection
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Using the dishwasher
Cleaning:
Spool pipes (1, 2) should be cleaned thoroughly at least once a week.
Proceed as follows:
1. Rinse the outside of the rinse pipes and cold water jets with water.
2. Open the catches for the rinse pipes for normal wash (2) and potwash (1).
3. Remove the rinse pipes and rinse them out on the inside with water.
4. Check there is no detritus clogging the wash nozzles or inside the spool pipes. Remove any detritus.
5. Refit the spool pipes in their correct position and close the catches around the pipes.

4.3.6 Cleaning the exterior

Wipe the outside of the machine with a soft, damp cloth.
Make sure you adhere to the following when cleaning the machine:
Do NOT use steel wool as this can cause rust to form on the machine.
Pressure washers must NOT be used for cleaning. Never use a pressure washer to clean the floor within one metre of the machine without the protective covers that are available to prevent splashing. The supplier cannot be held liable for any faults caused by the use of pressure washers on the machine and any such use will invalidate the warranty.
WD-90 DUO Rev. 1 (201702)

4.3.7 Checking the amount and cleaning the granules

For normal operation, the granules should be cleaned and their amount checked at least once a week.

Collection of granules

1. Open the machine hood. Press the button at the very bottom of the panel.
2. Remove the rotating table by getting hold of the spokes, towards the hub, and pull it straight up towards you.
3. Replace the strainer next to the granule collection basket and the cover plate with a hole for the basket.
4. Run the granule collection program
5. Once the granule collection program has completed its cycle and the hood has opened, remove the basket from the machine.
6. Clean and check the granules as indicated below.
7. Once this is done, pour the granules back into the machine, into that part of the tank which is nearest the front of the machine.
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25-4-03-004_1

Cleaning

1. Pour the granules into a bucket.
2. Place the bucket in a sink.
3. Rinse the granules with water. Stir the granules round at the same time.
4. Remove any food residues and detritus.

Checking the granules

Once a week you should check there are enough granules in the machine.
The amount of granules is checked by:
measuring them with a litre measure or similar (for granule volume, see
the amount of granules is checked when the granules are in the granule
WD-90 DUO Rev. 1 (201702)
“Technical data” on page 63), or
collection basket. There is a measuring stick in the basket that indicates the height the granule level should reach.If the granules reach this level, the amount is correct.
Add fresh granules as needed!

4.3.8 Changing the granules

The granules should be changed once or twice a year. It may be a good idea to do this during longer scheduled periods without use, such as e.g. holiday periods or similar.
Collect the old granules in the machine as instructed in “Checking the amount and cleaning the granules” on page 53.
Different makes of granules differ in both size and weight. The machine is designed to use Wexiödisk original granules, and these should be used when filling with new granules. The amount to be added to the machine is indicated under “Technical data” on page 63.

Recycling the granules

Used granules can be recycled either as hard plastics or combustible materials.
54
WD-90 DUO Rev. 1 (201702)
25-4-05-001
Using the dishwasher

4.3.9 Checking the hood’s anti-crushing system

Operation of the hood’s anti-crushing system must be checked once a month. It should also be checked by a service engineer whenever the machine is serviced.
1. Open the hood. Press the button for operating the hood (at the very bottom of the panel).
2. Hold a piece of wood or similar against the edge on the lower part of the machine.
3. Press the button for operating the hood (at the very bottom of the panel).
4. Once the hood has gone down far enough to reach the piece of wood and start pressing on it, the hood should reverse and return to its open position.
The sensitivity of the anti-crushing system may need adjusting from time to time. If so, a service engineer must be called.

4.3.10 Longer periods without use

Periods without use of up to a week

The machine is cleaned as for weekly cleaning (see “Cleaning the inside of the machine” on page 48 and “Cleaning the exterior” on page 53).
The granules are placed in a bucket containing water mixed with soaking agent or a suitable cleaning agent.
Carefully wash the granules – stir the granules round and remove any food residues or detritus.
Leave the granules in the water for the period the machine is not in use.
Alternatively, the granules can be cleaned and then put in a freezer for this period.
Rinse the granules with clean water before pouring them back into the machine.
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Periods without use of longer than a week

The machine is cleaned as for weekly cleaning (see ““Cleaning the inside
Disinfect the granules by pouring them into a bucket containing water
Carefully wash the granules – stir the granules round and remove any food
Pour out the granules into the collection basket and store them in this for
Alternatively, the granules can be cleaned and then stored in a freezer for
Rinse the granules with clean water before pouring them back into the
WD-90 DUO Rev. 1 (201702)
of the machine” on page 48 and “Cleaning the exterior” on page 53).
mixed with a disinfected cleaning agent or soaking agent.
residues or detritus.
the period the machine is not in use.
this period.
machine.
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4.3.11 Operating problems

Troubleshooting

PROBLEM CAUSE ACTION
No indication on the control panel display when the con­trol button is pressed.
The machine will not fill with water.
The tanks will not stop filling with water.
Noise from the wash pump. Low water level. Foam in the
The machine is not cleaning properly.
Granules are sticking to the washed items.
The granules end up in the wrong tank.
Items do not dry. The rinse nozzles are
WD-90 DUO Rev. 1 (201702)
Safety switch off. Switch on the safety switch.
The shut-off tap on the in­coming water supply is closed.
The level pipe is not in place in the tank.
The level pipe’s rubber sleeve is not sealing against the bottom plate.
tank. See chapter “Check the wash result” on page 44.
The rinse nozzles are blocked.
There is too much foam in the machine.
The dividing wall in the tank has not been cleaned.
The cover plates and/or filter are not in place in the tank or have been incorrectly fitted.
blocked.
Open the tap.
Fit the level pipe.
Check that the level pipe is closed. Change the rubber sleeve if it is damaged.
Check the level. Change the water.
Clean the nozzles.
Check to see how clean the wash water is. Change the water if necessary.
Clean the dividing wall, see section “Cleaning the inside of the machine” on page 48
Fit cover plates and strain­er(s). Check they are correct­ly located and cover the tank.
Check and clean the nozzles.
if the actions given in the table above do no help, the service company should be contacted to correct the fault.
When contacting the service company, the following details relating to the ma­chine should be provided:
Machine type and model
Machine serial number and installation date
Short description of the fault/problem
What happened immediately before the fault occurred
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1
2 3 4
5 6 7
9
8
25-4-00-003_1

Machine faults and user errors

If a fault occurs on the machine, an alarm appears on the panel display. In the table below, alarms are displayed in order of priority, in other words, if several alarms are activated at the same time, the one that is highest in the list is dis­played first. Some alarm texts warn when something is wrong, whereas others just provide in­formation. Some alarms only occur if the machine has certain additional options, such as e.g. an extra HACCP alarm.
WD-90 DUO Rev. 1 (201702)
Panel for programme selection, start and stop, etc.
1. Display
2. Selection of normal wash programmes
3. Selection of potwash programmes
4. Granule collection
5. Activation of service mode
6. Page selection in service mode
7. Alarm reset
8. On / Off
9. Hood, up/down
Next to the panel button for alarm reset is a LED which illuminates red when an alarm is activated. If the alarm can be reset with the reset button, the LED flashes. If the activated alarm cannot be reset, the LED will be constantly lit.
Generally, if the actions proposed below do not solve the problem, or if the alarm returns repeatedly in succession, you should contact the service company for them to deal with the fault.
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ALARM TEXT ACTION
(0) PLATFORM ERROR
(63) POWER SUPPLY FAILURE CHECK THE EMERGENCY SWITCH
(98) HARDWARE ERROR POWER ON FUNCTION DEFECT CALL SERVICE
(3) NOMINAL VALUES CORRUPTED IN MEMORY CALL SERVICE
(99) THE MACHINE TYPE HAS BEEN CHANGED VERIFY THIS
(2) INPUT FAILURE ON DIGITAL INPUTS CALL SERVICE
(100) NOMINAL VALUES RESTORED FROM UI
(4) COMMUNICATION ERR BETWEEN CPU BOARD AND I/O BOARD1 CALL SERVICE
(7) COMMUNICATION ERR BETWEEN CPU BOARD AND U/I BOARD CALL SERVICE
(66) SENSOR ERROR CLEAN AND CHECK FUNCTION FOR LEVEL SENSORS
(9) OVERLOAD PUMPS ACTIVATED CALL SERVICE
(10) HACCP ALARM PUMP FUNCTIONALITY DEFECT PRESS RESET
(11) HACCP ALARM PUMP DEFECT MACHINE LOCKED CALL SERVICE
(20) FREQUENCY INVERTER ERROR CALL SERVICE
Switch off the machine and restart it.
Switch off the machine and restart it.
Switch off the machine and restart it.
Contact service personnel.
This alarm should not occur on normal operation. If it does, contact service per­sonnel.
Contact service personnel.
This is an information text. Reset with the reset button on the machine.
Restart the machine.
Restart the machine.
Clean the level sensors in the wash tank (see “Cleaning the inside of the ma­chine” on page 48). Reset the alarm by pressing the reset button.
Contact service personnel.
Reset the alarm by pressing the reset button. In certain cases, the machine may lock when this alarm is displayed. If this hap­pens, contact service personnel.
The machine is locked when this alarm is activated. Contact service personnel.
Contact service personnel if the alarm cannot be reset or if it recurs.
WD-90 DUO Rev. 1 (201702)
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ALARM TEXT ACTION
(16) COMMUNICATION ERROR FREQUENCY INVERTER CALL SERVICE
(17) ROTATION ERROR ROTATING TABLE PRESS RESET
(18) OVERTEMPERATURE FREQUENCY INVERTER CALL SERVICE
(19) DC BUS OVERVOLTAGE FREQUENCY INVERTER CALL SERVICE
(101) HOOD SAFETY PROTECTION ACTIVATED
(103) TIMEOUT WHEN CLOSING HOOD PRESS RESET
(102) TIMEOUT WHEN OPENING HOOD PRESS RESET
(31) TEMPERATURE SENSOR ERROR TANK B21 CALL SERVICE
(33) TEMPERATURE SENSOR ERROR B42 CALL SERVICE
(35) TEMPERATURE SENSOR ERROR CONDENSOR B05 CALL SERVICE
(37) LOW FLOW DURING FINAL RINSE PRESS RESET
(38) HACCP ALARM NO FLOW DURING FINAL RINSE PRESS RESET
(62) HACCP ALARM NO FLOW DURING FINAL RINSE MACHINE LOCKED
(39) FINAL RINSE ERR SENSOR ERROR FLOW METER BV02 CALL SERVICE
Contact service personnel if the alarm cannot be reset or if it recurs.
Contact service personnel if the alarm cannot be reset or if it recurs.
Contact service personnel if the alarm cannot be reset or if it recurs.
Contact service personnel if the alarm cannot be reset or if it recurs.
Check that whatever caused the anti-crushing system to trip has been removed. Reset the alarm by pressing the reset button. Restart the machine by pressing the start button.
Reset the alarm by pressing the reset button. Contact service personnel if the alarm recurs.
Reset the alarm by pressing the reset button. Contact service personnel if the alarm recurs.
Reset the alarm by pressing the reset button! Contact service personnel if the alarm will not go out!
Reset the alarm by pressing the reset button! Contact service personnel if the alarm will not go out!
Reset the alarm by pressing the reset button! Contact service personnel if the alarm will not go out!
Check the water flow in the machine, e.g. that the water tap(s) are open, that there are no problems with the water supply, etc. Reset the alarm by pressing the reset button.
Check the water flow in the machine, e.g. that the water tap(s) are open, that there are no problems with the water supply, etc. Reset the alarm by pressing the reset button.
Check the water flow in the machine, e.g. that the water tap(s) are open, that there are no problems with the water supply, etc. Contact service personnel.
set the alarm by pressing the reset button. Check the wash result after the
Re wash cycle has completed, see section “Check the wash result” on page 44. If the wash result is not acceptable or the alarm recurs, contact service personnel.
WD-90 DUO Rev. 1 (201702)
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ALARM TEXT ACTION
(40) HACCP ALARM FINAL RINSE DEFECT PRESS RESET
(41) HACCP ALARM FINAL RINSE DEFECT MACHINE LOCKED CALL SERVICE
(42) TIMEOUT WHEN FILLING TANK PRESS RESET TO START FILLING AGAIN
(105) TIMEOUT WHEN FILLING BREAK TANK PRESS RESET TO START FILLING AGAIN
(43) TIMEOUT WHEN HEATING TANK PRESS RESET
(44) LOW TEMPERATURE IN TANK PRESS RESET
(45) HACCP ALARM HEATING OF TANK DEFECT PRESS RESET
(46) HACCP ALARM HEATING OF TANK DEFECT MACHINE LOCKED CALL SERVICE
(47) LOW TEMP. BEFORE FINAL RINSE EXTENDED CHEMICAL WASH
(48) HACCP ALARM HEATING OF BOILER DEFECT PRESS RESET
(49) HACCP ALARM HEATING OF BOILER DEFECT. MACHINE LOCKED CALL SERVICE
(50) WASHING DETERGENT ALARM ACTIVE CHECK DETERGENT DEVICE
(51) HACCP ALARM WASHING DETERGENT FUNCTIONALITY DEFECT PRESS RESET
The alarm can be reset with the reset button, but a check should be made on the water flow in the machine (to ensure the water taps to the machine’s water con­nection are open), and on the wash result (see section “Check the wash result” on page 44) after a completed wash cycle. If the wash result is not satisfactory, contact service personnel.
The machine is locked when this alarm is activated. Check the water flow in the machine
- Make sure water taps for the machine’s water connection are open.
- Make sure there are no problems on the water supply to the machine, etc. If this is not the problem, contact service personnel.
Check that water taps connected to the machine are open. Check that the level pipe is in place and its rubber sleeve achieves a good seal with the tank bottom. Reset the alarm by pressing the reset button.
Check that water taps connected to the machine are open and there are no prob­lems on the water supply to the machine. Reset the alarm by pressing the reset button. Contact service personnel if the alarm will not go out.
Reset the alarm by pressing the reset button. Contact service personnel if the alarm will not go out.
Reset the alarm by pressing the reset button. Contact service personnel if the alarm will not go out.
Reset the alarm by pressing the reset button.
The machine is locked when this alarm is displayed. Contact service personnel.
Reset the alarm by pressing the reset button. Check the wash result after the wash cycle has completed, see section “Check the wash result” on page 44. If the wash result is not acceptable, contact service personnel.
The alarm can be reset using the reset button, but service personnel should be contacted as soon as possible.
The machine is locked when this alarm is activated. Contact service personnel.
Check whether the machine is out of detergent. Add detergent. The alarm can be reset by p Contact service personnel or the supplier of the detergent device if the alarm will not go out.
Check whether the machine is out of detergent. Add detergent. Reset the alarm by pressing the reset button. Contact service personnel or the supplier of the detergent device if the alarm will not go out.
WD-90 DUO Rev. 1 (201702)
ressing the reset button.
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ALARM TEXT ACTION
(52) HACCP ALARM WASHING DETERGENT DEFECT. MACHINE LOCKED. CALL SERVICE
(65) POWER GUARD ACTIVATED PART OF EQUIPMENT IS TURNED OFF
(57) EXTERNAL ALARM ACTIVATED PRESS RESET
(58) TIME TO CHANGE WATER IN TANK PRESS RESET
(59) TIME TO CHANGE WATER IN TANK MACHINE LOCKED
(60) CHECK GRANULE LEVEL PRESS RESET
(104) TIME TO CHANGE GRANULES PRESS RESET
(64) TIME FOR MAINTENANCE CONTACT: XXXXXXX
Check whether the machine is out of detergent – add detergent. Reset the alarm by pressing the reset button. Contact service personnel or the supplier of the detergent device if the alarm will not go out.
Information that the power guard has engaged. The text will go out once power consumption is back within normal limits.
The alarm can be reset by pressing the reset button. Contact service personnel if the alarm recurs.
See section “Changing the water” on page 46. NOTE: It is important that the ma­chine is switched off when water is being emptied out of it. If this is not the case, the machine will immediately indicate an alarm again, even if the water has been changed. The alarm may be temporarily reset with the reset button, e.g. if a wash needs to complete its cycle.
See section “Changing the water” on page 46. NOTE: It is important that the ma­chine is switched off when water is being emptied out of it. If this is not the case, the machine will immediately indicate an alarm again, even if the water has been changed.
Check the level as instructed in section “Checking the amount and cleaning the granules” on page 53. Reset the alarm by pressing the reset button.
For changing granules, see section “Changing the granules” on page 54. Reset the alarm by pressing the reset button.
The alarm is shown on start-up. It can then be neutralised with the reset button after which the dishwasher can be used as normal. Contact service personnel as soon as possible!
WD-90 DUO Rev. 1 (201702)
62
Technical data
)207102( 1 .veR OUD 09-DW

5. Technical data

Wexiödisk AB reserves the right to make changes to technical data without prior notification.
Volume [litres]
09latot ,knaT
04trap elunarg s’knaT 5tnuoma elunarg dednemmoceR 2tinu gnisnednoc ni emulov retaW
Wash cycles
Normal wash:
Potwash:
with granules: 2.21 margorP
without granules: 2.24 margorP
Granule collection program 2
a
[min.]
3.11 margorP
8.12 margorP
3.33 margorP
2.42 margorP
2.63 margorP
3.75 margorP
6.26 margorP
a. The values in the table relate to the factory setting. The wash cycles
can be adjusted – contact your service engineer.
Weight [kg]
Machine with condensing unit excluding water, detergent and granules.
Machine without condensing unit excluding water, detergent and granules.
a. on delivery approx. 30 kg should be added for the packaging b. on delivery approx. 30 kg should be added for the packaging
345
315
a
b
Washing capacity [items]
hsaw rep sreniatnoc 1/1 fo rebmun .xaM
Max. number 2/1 containers per wash (65 mm deep)
a. Three GN1/1 containers 200 mm deep and three GN1/1 containers 65
mm deep, plus one GN1/1 container 65 mm deep positioned on the bottom of the basket
63
a
1+6
2
Technical data
)207102( 1 .veR OUD 09-DW
Water consumption
[litres/
program]
Rinsing
a
a. Adjusted on installation
4–6
5.1–0gnilooC
Temperature [°C]
Surface temperature, cover plates on machine exterior
a. At a room temperature of 20 °C.
a
35
Noise level [dB(A)]
When running wash programs with granules:
A-weighted sound pressure level, L
Electrical data
a
pA
70
A 02esuf niaM
²mm 6aera noitcennoc .xaM
a. Applies for connection to 3-phase AC, rated at 400–415 V and 50 Hz.
Output [kW]
5.1)1M( pmup hsaw lacimehC
2.2)2M( pmup elunarG
76.0)01M( pmup retsoob/pmup esniR
47.0)3M( pmup hsaw lamroN
921.0)51M( naf gnisnednoC
55.0)61M( elbat gnitator ,rotoM
9 / 12
9)12E( knat ni tnemelE
7 / 14.7
.11rewop detcennoc latoT
b
Booster heater (E42)
a
b
a. to heat incoming water. b. machine with condensing unit
Dimensions of connections for water
Hot water connection, external thread Cold water connection, external thread
a. 50–65 °C b. 5–12 °C
a
b
Capacity requirements for water connections
1/2” 1/2”
mm 05Ø)retemaid edistuo( epip etsaW
aPk 006erusserp retaw .xaM
aPk 05erusserp retaw .niM
.nim/sertil 5)retaw gnimocni( wolF
.ces/ertil 3niard roolF
64
Technical data
25-4-00-015_1
Dimensions [mm]
Standard machine:
0601htpeD .A
a
058htdiW .B
Machine with condensing unit
0601htpeD .E
a
058htdiW .F
a. approx. 100 mm should be added for packaging on delivery b. the package height on delivery for a standard dishwasher is approx. (D
+ 250) mm
c. the package height on delivery for a dishwasher with condensing unit
is approx. (D + 350) mm
)207102( 1 .veR OUD 09-DW
a
52± 5832nepo dooh – thgieH .C
b
52± 0961desolc dooh – thgieH .D
a
52± 5832nepo dooh – thgieH .G
c
52± 0632desolc dooh – thgieH .H
C
BD
A
H
F
G
Recommended ventilation capacity [m3/h]
004enihcam dradnatS
051tinu gnisnednoc htiw rehsawhsiD
Additional information
55 PI ssalc noitcetorp erusolcnE
Hd°7–2)dednemmocer( ssendrah retaW
65
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