Westward 3JR70A User Manual [en, es, fr]

Westward Operating Instructions and Parts Manual Model 3JR70A
Please read and save these instructions. Read through this owner’s manual carefully before using product. Protect yourself and others by observing all safety information, warnings, and cautions. Failure to comply with instructions could result in personal injury and/or damage to product or property. Please retain instructions for future reference.
Portable Air Compressor
Description
Unpacking
Grasp handle and lift the air compressor out of the carton. Remove all packaging from air compressor and discard. Save all literature.
After unpacking unit, inspect carefully for any damage that may have occurred during transit. Check for loose, missing, or damaged parts. Shipping damage claim must be filed with carrier.
Specifications
Max.
Model
3JR70A
Pressure
135
Dimensions
Length
27.75"
DEV002
A08588
Printed in U.S.A. 7/05 r1
Width
10.50"
Tank Size
(gallons)
3
Height
16"
Current
Required
10 AMP
Weight
32 lbs.
Volts/Hertz/
Phase
120/60/1
SCFM@40
PSIG
3.7
SCFM@90
PSIG
2.6
Westward Operating Instructions and Parts Manual Model 3JR70A
Portable Air Compressor
Safety Guidelines ­Definitions
This manual contains information that is important for you to know and understand. This information relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we use the symbols below. Please read the manual and pay attention to these sections.
Indicates a
potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
Indicates a
potentially hazardous situation which, if not avoided, could result in death or serious injury.
Indicates an
imminently hazardous situation which, if not avoided, will result in death or serious injury.
NOTE: Indicates special instructions, which are important but not related to hazards.
IMPORTANT: Indicates factors concerned with assembly, installation, operation, or maintenance, which could result in damage to the machine or equipment if ignored.
Important Safety Instructions
Some dust created
by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known (to the State of California) to cause cancer, birth defects or other reproductive harm. Some example of these chemicals are:
• lead from lead-based paints
• crystalline silica from bricks and cement and other masonry products
• arsenic and chromium from chemically-treated lumber
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals when using such tools:
• work in a well ventilated area
• work with approved safety equipment
• always wear MSHA/NIOSH approved, properly fitting face mask or respirator.
When using air tools, basic safety precautions should always be followed to reduce the risk of personal injury.
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Westward Operating Instructions and Parts Manual Model 3JR70A
Portable Air Compressor
SAVE THESE INSTRUCTIONS
IMPROPER OPERATION OR MAINTENANCE OF THIS PRODUCT COULD RESULT IN SERIOUS INJURY AND PROPERTY DAMAGE. READ AND UNDERSTAND ALL WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING THIS EQUIPMENT.
HAZARD
RISK OF EXPLOSION OR FIRE
WHAT CAN HAPPEN
IT IS NORMAL FOR ELECTRICAL CONTACTS
WITHIN THE MOTOR AND PRESSURE SWITCH TO SPARK.
IF ELECTRICAL SPARKS FROM COMPRESSOR COME INTO CONTACT WITH
FLAMMABLE VAPORS, THEY MAY IGNITE, CAUSING FIRE OR EXPLOSION.
RESTRICTING ANY OF THE COMPRESSOR VENTILATION OPENINGS WILL CAUSE SERIOUS OVERHEATING AND COULD CAUSE FIRE.
UNATTENDED OPERATION OF THIS PRODUCT COULD RESULT IN PERSONAL INJURY OR PROPERTY DAMAGE. TO REDUCE THE RISK OF FIRE, DO NOT ALLOW THE COMPRESSOR TO OPERATE UNATTENDED.
HOW TO PREVENT IT
ALWAYS OPERATE THE COMPRESSOR IN A WELL VENTILATED AREA FREE OF COMBUSTIBLE MATERIALS, GASOLINE OR SOLVENT VAPORS.
IF SPRAYING FLAMMABLE MATERIALS,
LOCATE COMPRESSOR AT LEAST 20 FEET AWAY FROM SPRAY AREA. AN ADDITIONAL
LENGTH OF HOSE MAY BE REQUIRED.
STORE FLAMMABLE MATERIALS IN A SECURE LOCATION AWAY FROM COMPRESSOR.
NEVER PLACE OBJECTS AGAINST OR ON TOP OF COMPRESSOR. OPERATE COMPRESSOR IN AN OPEN AREA AT LEAST 12 INCHES AWAY FROM ANY WALL OR OBSTRUCTION THAT WOULD RESTRICT THE
FLOW OF FRESH AIR TO THE VENTILATION OPENINGS.
OPERATE COMPRESSOR IN A CLEAN, DRY, WELL VENTILATED AREA. DO NOT OPERATE
UNIT INDOORS OR IN ANY CONFINED AREA. ALWAYS REMAIN IN ATTENDANCE WITH THE
PRODUCT WHEN IT IS OPERATING.
ALWAYS DISCONNECT ELECTRICAL POWER BY MOVING PRESSURE SWITCH LEVER TO THE OFF POSITION AND DRAIN TANK DAILY OR AFTER EACH USE.
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Westward Operating Instructions and Parts Manual Model 3JR70A
Portable Air Compressor
HAZARD
RISK OF BURSTING
AIR TANK: THE FOLLOWING CONDITIONS COULD LEAD TO A WEAKENING OF THE TANK, AND RESULT IN A VIOLENT TANK EXPLOSION AND COULD CAUSE PROPERTY DAMAGE OR SERIOUS INJURY.
1. FAILURE TO PROPERLY DRAIN
WHAT CAN HAPPEN
CONDENSED WATER FROM THE TANK, CAUSING RUST AND THINNING OF THE STEEL TANK.
2. MODIFICATIONS OR ATTEMPTED REPAIRS TO THE TANK.
3. UNAUTHORIZED MODIFICATIONS TO THE UNLOADER VALVE, SAFETY VALVE, OR ANY OTHER COMPONENTS WHICH CONTROL TANK PRESSURE.
4. EXCESSIVE VIBRATION CAN WEAKEN THE AIR TANK AND CAUSE RUPTURE OR EXPLOSION.
ATTACHMENTS & ACCESSORIES:
EXCEEDING THE PRESSURE RATING OF AIR TOOLS, SPRAY GUNS, AIR OPERATED
ACCESSORIES, TIRES AND OTHER INFLATABLES CAN CAUSE THEM TO EXPLODE OR FLY APART, AND COULD RESULT IN SERIOUS INJURY.
HOW TO PREVENT IT
DRAIN TANK DAILY OR AFTER EACH USE.
IF TANK DEVELOPS A LEAK, REPLACE IT IMMEDIATELY WITH A NEW TANK OR REPLACE THE ENTIRE COMPRESSOR.
NEVER DRILL INTO, WELD, OR MAKE ANY MODIFICATIONS TO THE TANK OR ITS
ATTACHMENTS. THE TANK IS DESIGNED TO WITHSTAND
SPECIFIC OPERATING PRESSURES.
NEVER MAKE ADJUSTMENTS OR PARTS SUBSTITUTIONS TO ALTER THE FACTORY SET OPERATING PRESSURES.
FOR ESSENTIAL CONTROL OF AIR PRESSURE,YOU MUST INSTALL A
PRESSURE REGULATOR AND PRESSURE GAUGE TO THE AIR OUTLET (IF NOT EQUIPPED) OF YOUR COMPRESSOR.
FOLLOW THE EQUIPMENT MANUFACTURERS RECOMMENDATION AND NEVER EXCEED THE MAXIMUM ALLOWABLE PRESSURE RATING OF ATTACHMENTS. NEVER USE
COMPRESSOR TO INFLATE SMALL LOW­PRESSURE OBJECTS SUCH AS CHILDREN’S TOYS, FOOTBALLS, BASKETBALLS, ETC.
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Westward Operating Instructions and Parts Manual Model 3JR70A
Portable Air Compressor
HAZARD
RISK FROM FLYING OBJECTS
WHAT CAN HAPPEN
THE COMPRESSED AIR STREAM CAN CAUSE SOFT TISSUE DAMAGE TO
EXPOSED SKIN AND CAN PROPEL DIRT, CHIPS, LOOSE PARTICLES AND SMALL OBJECTS AT HIGH SPEED, RESULTING IN PROPERTY DAMAGE OR PERSONAL INJURY.
HAZARD
RISK OF ELECTRICAL SHOCK
WHAT CAN HAPPEN
YOUR AIR COMPRESSOR IS POWERED BY ELECTRICITY. LIKE ANY OTHER ELECTRICALLY POWERED DEVICE, IF IT IS NOT USED PROPERLY, IT MAY CAUSE ELECTRIC SHOCK.
REPAIRS ATTEMPTED BY UNQUALIFIED PERSONNEL CAN RESULT IN SERIOUS INJURY OR DEATH BY ELECTROCUTION.
ELECTRICAL GROUNDING: FAILURE TO PROVIDE ADEQUATE GROUNDING TO THIS PRODUCT COULD RESULT IN SERIOUS INJURY OR DEATH FROM ELECTROCUTION.
SEE GROUNDING INSTRUCTIONS.
HOW TO PREVENT IT
ALWAYS WEAR ANSI Z87.1 APPROVED SAFETY GLASSES WITH SIDE SHIELDS
WHEN USING THE COMPRESSOR.
NEVER POINT ANY NOZZLE OR SPRAYER TOWARD ANY PART OF THE BODY OR AT
OTHER PEOPLE OR ANIMALS.
ALWAYS TURN THE COMPRESSOR OFF AND BLEED PRESSURE FROM THE AIR HOSE AND TANK BEFORE ATTEMPTING MAINTENANCE, ATTACHING TOOLS, OR ACCESSORIES.
HOW TO PREVENT IT
NEVER OPERATE THE COMPRESSOR OUTDOORS WHEN IT IS RAINING OR IN WET CONDITIONS.
NEVER OPERATE COMPRESSOR WITH PROTECTIVE COVERS REMOVED OR
DAMAGED. ANY ELECTRICAL WIRING OR REPAIRS
REQUIRED ON THIS PRODUCT SHOULD BE
PERFORMED BY AUTHORIZED SERVICE CENTER PERSONNEL IN ACCORDANCE
WITH NATIONAL AND LOCAL ELECTRICAL CODES.
MAKE CERTAIN THAT THE ELECTRICAL CIRCUIT TO WHICH THE COMPRESSOR IS CONNECTED PROVIDES PROPER ELECTRICAL GROUNDING, CORRECT VOLTAGE AND ADEQUATE FUSE PROTECTION.
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Westward Operating Instructions and Parts Manual Model 3JR70A
Portable Air Compressor
HAZARD
RISK TO BREATHING
WHAT CAN HAPPEN
THE COMPRESSED AIR DIRECTLY FROM YOUR COMPRESSOR IS NOT SAFE FOR
BREATHING. THE AIR STREAM MAY CONTAIN CARBON MONOXIDE, TOXIC VAPORS, OR SOLID PARTICLES FROM THE TANK. BREATHING THESE CONTAMINANTS CAN CAUSE SERIOUS INJURY OR DEATH.
SPRAYED MATERIALS SUCH AS PAINT,
PAINT SOLVENTS, PAINT REMOVER, INSECTICIDES, AND WEED KILLERS, MAY
CONTAIN HARMFUL VAPORS AND POISONS.
HAZARD
RISK OF BURNS
WHAT CAN HAPPEN
TOUCHING EXPOSED METAL, SUCH AS THE
COMPRESSOR HEAD OR OUTLET TUBES,
CAN RESULT IN SERIOUS BURNS.
HOW TO PREVENT IT
AIR OBTAINED DIRECTLY FROM THE COMPRESSOR SHOULD NEVER BE USED TO SUPPLY AIR FOR HUMAN CONSUMPTION.
IN ORDER TO USE AIR PRODUCED BY THIS COMPRESSOR FOR BREATHING, SUITABLE
FILTERS AND IN-LINE SAFETY EQUIPMENT MUST BE PROPERLY INSTALLED. IN-LINE FILTERS AND SAFETY EQUIPMENT USED
IN CONJUNCTION WITH THE COMPRESSOR
MUST BE CAPABLE OF TREATING AIR TO ALL APPLICABLE LOCAL AND FEDERAL CODES PRIOR TO HUMAN CONSUMPTION.
WORK IN AN AREA WITH GOOD CROSS­VENTILATION. READ AND FOLLOW THE SAFETY INSTRUCTIONS PROVIDED ON THE LABEL OR SAFETY DATA SHEETS FOR THE MATERIAL YOU ARE SPRAYING. USE A NIOSH/MSHA APPROVED RESPIRATOR
DESIGNED FOR USE WITH YOUR SPECIFIC APPLICATION.
HOW TO PREVENT IT
NEVER TOUCH ANY EXPOSED METAL PARTS ON COMPRESSOR DURING
OR IMMEDIATELY AFTER OPERATION. COMPRESSOR WILL REMAIN HOT FOR SEVERAL MINUTES AFTER OPERATION.
DO NOT REACH AROUND PROTECTIVE SHROUDS OR ATTEMPT MAINTENANCE
UNTIL UNIT HAS BEEN ALLOWED TO COOL.
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Westward Operating Instructions and Parts Manual Model 3JR70A
Portable Air Compressor
HAZARD
RISK FROM MOVING PARTS
WHAT CAN HAPPEN
MOVING PARTS SUCH AS THE PULLEY, FLYWHEEL AND BELT CAN CAUSE SERIOUS INJURY IF THEY COME INTO
CONTACT WITH YOU OR YOUR CLOTHING.
ATTEMPTING TO OPERATE COMPRESSOR WITH DAMAGED OR MISSING PARTS OR
ATTEMPTING TO REPAIR COMPRESSOR WITH PROTECTIVE SHROUDS REMOVED CAN EXPOSE YOU TO MOVING PARTS AND
CAN RESULT IN SERIOUS INJURY.
NEVER OPERATE THE COMPRESSOR WITH GUARDS OR COVERS WHICH ARE DAMAGED OR REMOVED.
ANY REPAIRS REQUIRED ON THIS PRODUCT SHOULD BE PERFORMED BY AUTHORIZED SERVICE CENTER PERSONNEL.
HOW TO PREVENT IT
HAZARD
RISK OF FALLING
WHAT CAN HAPPEN
A PORTABLE COMPRESSOR CAN FALL FROM A TABLE, WORKBENCH OR ROOF
CAUSING DAMAGE TO THE COMPRESSOR AND COULD RESULT IN SERIOUS INJURY OR DEATH TO THE OPERATOR.
ALWAYS OPERATE COMPRESSOR IN A STABLE SECURE POSITION TO PREVENT
ACCIDENTAL MOVEMENT OF THE UNIT.
NEVER OPERATE COMPRESSOR ON A ROOF OR OTHER ELEVATED POSITION. USE ADDITIONAL AIR HOSE TO REACH HIGH LOCATIONS.
HOW TO PREVENT IT
HAZARD
RISK OF PROPERTY DAMAGE WHEN TRANSPORTING COMPRESSOR
(Fire, Inhalation, Damage to Vehicle Surfaces)
WHAT CAN HAPPEN
OIL CAN LEAK OR SPILL CAUSING FIRE
OR BREATHING HAZARD. SERIOUS INJURY OR DEATH CAN RESULT. OIL LEAKS WILL DAMAGE CARPET, PAINT OR OTHER SURFACES IN VEHICLES OR TRAILERS.
HOW TO PREVENT IT
ALWAYS PLACE COMPRESSOR ON A PROTECTIVE MAT WHEN TRANSPORTING
TO PROTECT AGAINST DAMAGE TO VEHICLE FROM LEAKS. REMOVE COMPRESSOR FROM VEHICLE IMMEDIATELY UPON ARRIVAL AT YOUR DESTINATION.
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Westward Operating Instructions and Parts Manual Model 3JR70A
Portable Air Compressor
HAZARD
RISK OF UNSAFE OPERATION
WHAT CAN HAPPEN
UNSAFE OPERATION OF YOUR AIR COMPRESSOR COULD LEAD TO SERIOUS INJURY OR DEATH TO YOU OR OTHERS.
HOW TO PREVENT IT
REVIEW AND UNDERSTAND ALL
INSTRUCTIONS AND WARNINGS IN THIS MANUAL.
BECOME FAMILIAR WITH THE OPERATION AND CONTROLS OF THE AIR COMPRESSOR.
KEEP OPERATING AREA CLEAR OF ALL
PERSONS, PETS, AND OBSTACLES. KEEP CHILDREN AWAY FROM THE AIR
COMPRESSOR AT ALL TIMES.
DO NOT OPERATE THE PRODUCT WHEN FATIGUED OR UNDER THE INFLUENCE OF ALCOHOL OR DRUGS. STAY ALERT AT ALL TIMES.
NEVER DEFEAT THE SAFETY FEATURES OF
THIS PRODUCT.
EQUIP AREA OF OPERATION WITH A FIRE EXTINGUISHER.
DO NOT OPERATE MACHINE WITH MISSING, BROKEN, OR UNAUTHORIZED PARTS.
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Westward Operating Instructions and Parts Manual Model 3JR70A
Portable Air Compressor
Installation
LOCATION OF THE AIR COMPRESSOR
Locate the air compressor in a clean, dry and well ventilated area. The air compressor should be located at least 12" away from the wall or other obstructions that will interfere with the flow of air. The air compressor pump and shroud are designed to allow for proper cooling. The ventilation openings on the compressor are necessary to maintain proper operating temperature. Do not place rags or other containers on or near these openings.
GROUNDING INSTRUCTIONS
RISK OF
ELECTRICAL SHOCK. In the event of a short circuit, grounding reduces the risk of shock by providing an escape wire for the electric current. This air compressor must be properly grounded.
The portable air compressor is equipped with a cord having a grounding wire with an appropriate grounding plug (see following illustrations). The plug must be used with an outlet that has been installed and grounded in accordance with all local codes and ordinances.
1. The cord set and plug with this
unit contains a grounding pin. This plug MUST be used with a grounded outlet.
IMPORTANT: The outlet being used must be installed and grounded in accordance with all local codes and ordinances.
2. Make sure the outlet being used has the same configuration as the grounded plug. DO NOT USE
AN ADAPTER. See illustration.
Plug
Grounded Outlets
Grounding Pin
3. Inspect the plug and cord before each use. Do not use if there are signs of damage.
4. If these grounding instructions are not completely understood, or if in doubt as to whether the compressor is properly grounded, have the installation checked by a qualified electrician.
IMPROPER GROUNDING CAN
RESULT IN ELECTRICAL SHOCK. Do not modify the plug provided. If it does not fit the available outlet, a correct outlet should be installed by a qualified electrician. Repairs to the cord set or plug MUST be made by a qualified electrician.
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Westward Operating Instructions and Parts Manual Model 3JR70A
Portable Air Compressor
EXTENSION CORDS
Use extra air hose instead of an extension cord to avoid voltage drop and power loss to the motor, and to prevent overheating.
If an extension cord must be used, be sure it is:
a 3-wire extension cord that has a 3-blade grounding plug, and a 3-slot receptacle that will accept the plug on the product
in good condition
no longer than 50 feet
12 gauge (AWG) or larger. (Wire size increases as gauge number decreases. 10 AWG and 8 AWG may also be used. DO NOT USE 14 OR 16 AWG.)
VOLTAGE AND CIRCUIT PROTECTION
Refer to the specifications for the voltage and minimum branch circuit requirements.
Certain air compressors can be operated on a 15 amp circuit if the following conditions are met.
1. Voltage supply through branch circuit is 15 amps.
2. Circuit is not used to supply any other electrical needs (lights, appliances, etc.).
3. Extension cords comply with specifications.
4. Circuit is equipped with a 15 amp circuit breaker or 15 amp time delay fuse. NOTE: If compressor is connected to a circuit protected by fuses, use only time delay fuses. Time delay fuses should be marked "D" in Canada and "T" in the US.
If any of the above conditions cannot be met, or if operation of the compressor repeatedly causes interruption of the power, it may be necessary to operate it from a 20 amp circuit. It is not necessary to change the cord set.
Operation
KNOW YOUR AIR COMPRESSOR
READ THIS OWNER’S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR UNIT. Compare the illustrations with your unit to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference.
DESCRIPTION OF OPERATION
Become familiar with these controls before operating the unit.
On/Auto/Off Switch: Turn this switch ON to provide automatic power to the pressure switch and OFF to remove power at the end of each use.
Pressure Switch: The pressure switch automatically starts the motor when the air tank pressure drops below the factory set "cut-in" pressure. It stops the motor when the air tank pressure reaches the factory set "cut-out" pressure.
Safety Valve: If the pressure switch does not shut off the air compressor at its "cut-out" pressure setting, the safety valve will protect against high pressure by "popping out" at its factory set pressure (slightly higher than the pressure switch "cut-out" setting).
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Westward Operating Instructions and Parts Manual Model 3JR70A
Portable Air Compressor
Tank Pressure Gauge
Pressure
Switch
On/
Auto/Off
Switch
Safety
Valve
Description of Operation (continued) Outlet Pressure Gauge: The
outlet pressure gauge indicates the air pressure available at the outlet side of the regulator. This pressure is controlled by the regulator and is always less than or equal to the tank pressure.
Tank Pressure Gauge: The tank pressure gauge indicates the reserve air pressure in the tank.
Regulator: Controls the air pressure shown on the outlet pressure gauge. Turn the knob clockwise to increase pressure and counterclockwise to decrease pressure.
Drain Valve: The drain valve is located at the base of the air tank and is used to drain condensation at the end of each use.
Outlet
Pressure
Gauge
Regulator
Cooling System (not shown)
compressor contains an advanced design cooling system. At the heart of this cooling system is an engineered fan. It is perfectly normal for this fan to blow air through the vent holes in large amounts. You know that the cooling system is working when air is being expelled.
Air Compressor Pump (not shown):
Compresses air into the air tank. Working air is not available until the compressor has raised the air tank pressure above that required at the air outlet.
Check Valve:
When the air compressor is operating, the check valve is "open", allowing compressed air to enter the air tank. When the air compressor reaches "cut-out" pressure, the check valve "closes", allowing air pressure to remain inside the air tank.
: This
Drain Valve
Check Valve
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Westward Operating Instructions and Parts Manual Model 3JR70A
Portable Air Compressor
HOW TO STOP
1. Set the On/Auto/Off lever to "OFF".
BEFORE FIRST START-UP
Serious damage
following break-in instructions are not closely followed.
This procedure is required before the air compressor is put into service and when the check valve or a complete compressor pump has been replaced.
1. Make sure the On/Auto/Off lever is in the "OFF" position.
NOTE: Pull coupler back until it clicks to prevent air from escaping through the quick connect.
2.
Plug the power cord into the correct branch circuit receptacle. (Refer to Voltage and Circuit Protection paragraph in the Installation section of this manual.)
3. Open the drain valve fully (counter-clockwise) to permit air to escape and prevent air pressure build up in the air tank during the break-in period.
NOTE: Always drain tank on a washable surface or in a suitable container to prevent damaging or staining surfaces.
4. Move the On/Auto/Off lever to "ON/AUTO" position. The compressor will start.
5. Run the compressor for 15 minutes. Make sure the drain valve is open and there is minimal air pressure build-up in tank.
6. After 15 minutes, close the drain valve (clockwise). The air receiver will fill to "cut-out" pressure and the motor will stop. will stop.
The compressor is now ready for use.
may result if the
BEFORE EACH START-UP
1. Place On/Auto/Off lever to "OFF".
2. Turn the regulator knob counterclockwise to set the outlet pressure to zero.
3. Attach hose and accessories. NOTE: The hose or accessory will require a quick connect plug if the air outlet is equipped with a quick connect socket.
Too much air
pressure causes a hazardous risk of bursting. Check the manufacturer’s maximum pressure rating for air tools and accessories. The regulator outlet pressure must never exceed the maximum pressure rating.
HOW TO START
1. Turn the On/Auto/Off lever to
"AUTO" and allow tank pressure to build. Motor will stop when tank pressure reaches "cut-out" pressure.
2. Turn regulator knob clockwise to
increase pressure and stop when desired pressure is reached.
NOTE: Always operate the air compressor in well-ventilated areas free of gasoline or other combustible vapors. If the compressor is being used to operate a sprayer DO NOT place near the spray area.
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Westward Operating Instructions and Parts Manual Model 3JR70A
Portable Air Compressor
Maintenance
CUSTOMER RESPONSIBILITIES
Before each use
Check Safety Valve Drain Tank
power is on. When performing maintenance, you may be exposed to voltage sources, compressed air, or moving parts. Personal injuries can occur. Before performing any maintenance or repair, disconnect power source from the compressor and bleed off all air pressure.
NOTE: See "Operation" section for the location of controls.
TO CHECK SAFETY VALVE
properly, over-pressurization may occur, causing air tank rupture or an explosion.
1. Before starting compressor, pull the ring on the safety valve to make sure that the safety valve operates freely. If the valve is stuck or does not operate smoothly, it must be replaced with the same type of valve.
Unit cycles automatically when
If the safety valve does not work
Daily or after each use
TO DRAIN TANK
1. Set the On/Auto/Off lever to "OFF".
2. Turn the regulator knob counterclockwise to set the outlet pressure to zero.
3. Remove the air tool or accessory.
4. Pull ring on safety valve allowing air to bleed from the tank until tank pressure is approximately 20 psi. Release safety valve ring.
5. Drain water from air tank by opening drain valve (counter­clockwise) on bottom of tank.
Water will
condense in the air tank. If not drained, water will corrode and weaken the air tank causing a risk of air tank rupture.
6. After the water has been drained,
close the drain valve. The air compressor can now be stored.
NOTE: If drain valve is plugged in, release all air pressure. The valve can then be removed, cleaned, and reinstalled.
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Westward Operating Instructions and Parts Manual Model 3JR70A
Portable Air Compressor
Service and Adjustments
Unit cycles
automatically when power is on. When doing maintenance, you may be exposed to voltage sources, compressed air or moving parts. Personal injuries can occur. Before performing any maintenance or repair, unplug the compressor and bleed off all air pressure.
ALL MAINTENANCE AND REPAIR OPERATIONS NOT LISTED MUST BE PERFORMED BY A TRAINED SERVICE TECHNICIAN.
TO REPLACE OR CLEAN CHECK VALVE
1. Release all air pressure from air
tank. See "To Drain Tank" in the Maintenance section.
2. Unplug unit.
3. Loosen the nut on the outlet tube
and move the outlet tube to the side.
4. Unscrew the check valve (turn
counterclockwise) using a socket wrench.
Outlet Tube
Nut
Check Valve
5. Make sure the valve disc moves freely inside the check valve and the spring holds the disc in the upper, closed position. The check valve may be cleaned with a solvent, such as paint and varnish remover.
Screwdriver
In open position nothing is visible.
In closed position disc is visible.
6. Apply sealant to the check valve threads. Reinstall the check valve (turn clockwise).
7. Replace the outlet tube and tighten the nut.
8. Perform the Break-in Procedure. See "Break-in Procedure" in the Operation section.
TO REPLACE REGULATOR
1. Release all air pressure from air tank. See "To Drain Tank" in the Maintenance section.
2. Unplug unit.
3. Using an adjustable wrench remove the gauges and quick connect from the regulator.
4. Remove the regulator.
5. Apply pipe sealant tape to the nipple on the standpipe.
6. Assemble the regulator and orient as shown.
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Westward Operating Instructions and Parts Manual Model 3JR70A
Portable Air Compressor
To Replace Regulator (continued) NOTE: Arrow indicates flow of
air. Make sure it is pointing in the direction of air flow.
Regulator
Arrow
7. Reapply pipe sealant to gauges and quick connect.
8. Reassemble gauges and quick connect. Orient gauges to read correctly. Tighten quick connect with wrench.
Storage
Water will
condense in the air tank. If not drained, water will corrode and weaken the air tank causing a risk of air tank rupture.
Before you store the air compressor, make sure you do the following:
1. Review the "Maintenance"
section on the preceding pages and perform scheduled maintenance as necessary.
2. Set the On/Auto/Off lever to "OFF".
3. Turn the regulator counterclockwise and set the outlet pressure to zero.
4. Remove the air tool or accessory.
5. Pull ring on safety valve allowing air to bleed from the tank until tank pressure is approximately 20 psi. Release safety valve ring.
6. Drain water from air tank by opening drain valve on bottom of tank.
7. After the water has been drained, close the drain or drain valve.
NOTE: If drain valve is plugged, release all air pressure. The valve can then be removed, cleaned, and reinstalled.
8. Protect the electrical cord and air hose from damage (such as being stepped on or run over). Wind them loosely around the compressor handle. (If so equipped)
Store the air compressor in a clean and dry location.
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Westward Operating Instructions and Parts Manual Model 3JR70A
Portable Air Compressor
Voltage sources, moving parts, or compressed air
sources are exposed when repairing the compressor. Personal injury can occur. Unplug the compressor before attempting any repairs.
Troubleshooting Chart
Symptom (s) Possible Causes (s) Corrective Actions (s)
Excessive tank pressure - safety valve pops off.
1. Pressure switch does not shut off motor when compressor reaches "cut-out" pressure.
1. Move On/Auto/Off lever to the "OFF" position. If the outfit does not shut off contact a trained service technician.
Air leaks at fittings.
Air leaks in air tank or at air tank welds.
Air leaks between head and valve plate.
Air leak from safety valve.
Knocking Noise.
2. Pressure switch "cut­out" too high.
1. Tube fittings are not tight enough.
1. Defective air tank. 1. Air tank must be
1. Leaking seal.
1. Possible defect in safety valve.
1. Possible defect in safety valve.
2. Contact a trained service technician.
1. Tighten fittings where air can be heard escaping. Check fittings with soapy water solution. Do Not
Overtighten.
replaced. Do not repair the leak.
Do not
drill into, weld or otherwise modify air tank or it will weaken. The tank can rupture or
explode.
1. Contact a trained service
technician.
1. Operate safety valve
manually by pulling on ring. If valve still leaks, it should be replaced.
1. Operate safety valve manually by pulling on ring. If valve still leaks, it should be replaced.
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Westward Operating Instructions and Parts Manual Model 3JR70A
Portable Air Compressor
Symptom (s) Possible Causes (s) Corrective Actions (s)
Pressure reading on the regulated pressure gauge drops when an accessory is used.
1. It is normal for "some" pressure drop to occur.
1. If there is an excessive amount of pressure drop when the accessory is used, adjust the regulator following the instructions in the "Description of Operation" paragraph in the "Operation Section.
NOTE: Adjust the regulated pressure under flow conditions (while accessory is being used).
Compressor is not supplying enough air to operate accessories.
Regulator knob has continuous air leak.
Regulator will not shut off air outlet.
1. Prolonged excessive use of air.
2. Compressor is not large enough for air requirement.
3. Hole in hose.
4. Check valve restricted.
5. Air leaks.
1. Damaged regulator 1. Replace
1. Damaged regulator 1. Replace
1. Decrease amount of air usage.
2. Check the accessory air requirement. If it is higher than the SCFM or pressure supplied by your air compressor, you need a larger compressor.
3. Check and replace if required.
4. Remove and clean, or replace.
5. Tighten fittings.
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Westward Operating Instructions and Parts Manual Model 3JR70A
Portable Air Compressor
Symptom (s) Possible Causes (s) Corrective Actions (s)
Motor will not run.
1. Fuse blown, circuit breaker tripped.
2. Extension cord is wrong length or gauge.
3. Loose electrical connections.
1a. Check fuse box for
blown fuse and replace as necessary. Reset circuit breaker. Do not use a fuse or circuit breaker with higher rating than that specified for your particular branch circuit.
b. Check for proper fuse.
You should use a time delay fuse.
c. Check for low voltage
problem.
d. Check the extension
cord.
e. Disconnect the other
electrical appliances from circuit or operate the compressor on its own branch circuit.
2. Check the extension cord.
3. Check wiring connection inside terminal box.
4. Faulty motor.
4. Have checked by a trained service technician.
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Westward Operating Instructions and Parts Manual Model 3JR70A
Portable Air Compressor
LIMITED WARRANTY
WESTWARD ONE-YEAR LIMITED WARRANTY. Westward Air Compressors, Models
covered in this manual, are warranted by Westward to the original user against defects in workmanship or materials under normal use for one year after date of purchase. Any part which is determined to be defective in material or workmanship and returned to an authorized service location, as Westward designates, shipping costs prepaid, will be, as the exclusive remedy, repaired or replaced at Westward’s option. For limited warranty claim procedures, see PROMPT DISPOSITION below. This limited warranty gives purchasers specific legal rights, which vary from jurisdiction to jurisdiction.
LIMITATION OF LIABILITY. To the extent allowable under applicable law, Westward’s liability for consequential and incidental damages is expressly disclaimed. Westward’s liability in all events is limited to and shall not exceed the purchase price paid.
WARRANTY DISCLAIMER. Westward has made a diligent effort to provide product infor­mation and illustrate the products in this literature accurately; however, such information and illustrations are for the sole purpose of identification, and do not express or imply a warranty that the products are MERCHANTABLE, or FIT FOR A PARTICULAR PURPOSE, or that the products will necessarily conform to the illustrations or descriptions. Except as provided below, no warranty or affirmation of fact, expressed or implied, other than as stated in the "LIMITED WARRANTY" above is made or authorized by Westward.
PRODUCT SUITABILITY. Many jurisdictions have codes and regulations governing sales, construction, installation, and/or use of products for certain purposes, which may vary from those in neighboring areas. While Westward attempts to assure that its products comply with such codes, it cannot guarantee compliance, and cannot be responsible for how the product is installed or used. Before purchase and use of a product, review the product applications, and all applicable national and local codes and regulations, and be sure that the product, installation, and use will comply with them.
Certain aspects of disclaimers are not applicable to consumer products; e.g., (a) some jurisdictions do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you; (b) also, some juris­dictions do not allow a limitation on how long an implied warranty lasts, consequently the above limitation may not apply to you; and (c) by law, during the period of the Limited Warranty, any implied warranties of implied merchantability or fitness for a particular purpose applicable to consumer products purchased by consumers, may not be excluded or otherwise disclaimed.
PROMPT DISPOSITION. Westward will make a good faith effort for prompt correction or other adjustment with respect to any product, which proves to be defective within limited warranty. For any product believed to be defective within limited warranty, first write or call dealer from whom the product was purchased. Dealer will give additional directions. If unable to solve satisfactorily, write to Westward at address below, giving dealer’s name, address, date, and number of dealer’s invoice, and describing the nature of the defect. Title and risk of loss pass to buyer on delivery to common carrier. If product was damaged in transit to you, file claim with carrier.
Manufactured for Grainger International Inc., 100 Grainger Parkway, Lake Forest, Illinois 60045 U.S.A.
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Westward Operating Instructions and Parts Manual Model 3JR70A
Portable Air Compressor
For Repair Parts, call 1-800-323-0620
24 hours a day - 365 days a year
Please provide the following:
- Model Number
- Serial Number (if any)
- Part description and number as shown on parts list
Address parts correspondence to:
Grainger Parts P.O. Box 3074 1657 Shermer Road Northbrook, IL 60065-3074 U.S.A.
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Westward Operating Instructions and Parts Manual Model 3JR70A
Portable Air Compressor
Repair Parts List
Key No Description Part Number Qty.
1 Drain Valve A06891 1
2 Screw 1/4 - 20 x .750 91895680 4 3 Recess Rubber Bumper SST-5314-1 4 4 Check Valve D24879 1 5 Nut Sleeve SSP-473 1 8 Pump Assembly -------- 1 9 Screw 1/4 - 14 x .625 SSF-621 2 10 Pump Isolator CAC-1254 4 11 Nipple 1/4-18 NPT x 2.50 SSP-480 1 12 Pressure Switch Z-D27227 1 13 Safety Valve D20114 1 14 Gauge 2" Z-GA-373 2 15 Bushing Reducer 1/8-1/4NP SSP-6021 1 17 Nipple 1/4-18 NPT x 1.5 SS-1286 1 18 Regulator CAC-4296-1 1 19 Adapter 1/4 NPT x 1/4 NPSM D26889 1 23 Cord Assembly D26618 1
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Westward Operating Instructions and Parts Manual Model 3JR70A
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Torqu
e
49-55 in.-lbs
.
Torque 30-45 in.-lbs
.
35-13
35-12
35-8
35-9
35-10
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52
**
31
38
46
49
39
Torque 30 ft.-lbs.
Portable Air Compressor
For Repair Parts, call 1-800-323-0620
24 hours a day - 365 days a year
Please provide the following:
- Model Number
- Serial Number (if any)
- Part description and number as shown on parts list
Address parts correspondence to:
Grainger Parts P.O. Box 3074 1657 Shermer Road Northbrook, IL 60065-3074 U.S.A.
** REPLACEMENT BRUSHES FOR MOTOR
Motor number and vendor is stamped on motor stack. Both must be identified before ordering replacement brush. Motor part number for reference only. Motor not available for service.
Motor Vendor Brush Set
M0-9088 Northland Z-D20041 D23494 GS Electric (Ametek) Z-D23825 D29398 GS Electric (Ametek) Z-D23825 D30106 GS Electric (Ametek) Z-D23825 D27098 ECM (Gold Tuning) Z-D27196
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