West Penn 256CRGB2PBK1000, 3CRGBBK1000, 454BL1000, 455BK1000, D25454GY1000 User Manual
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Cable and Connector
Product and Installation Manual
Product Manual
West Penn Wire
PM-2000-WP
10/11
Cable and Connector
Product and Installation Manual
Table of Contents:
Miniature RGB Cables and Connectors ......................................
Crimp BNC for Miniature RGB ....................................................
Compression BNC for Miniature RGB ........................................
SDI-Digital Coaxial Cables and Connectors ...............................
Crimp for RG59/U Plenum .........................................................
BNC Crimp Connectors for RG59/U and RG6/U .......................
Compression BNC for RG59/U Plenum .....................................
Compression RCA for RG59/U ..................................................
CATV RG6/U Coaxial Cables and Connectors ...........................
Line Level Audio Cable and Connectors ....................................
Speaker Level Audio Cables and Connectors ............................
LAN- Networking Cables and Connectors ..................................
RJ45 Plug Termination ................................................................
RJ45 Jack Termination .................................................................
Low Skew Cables .........................................................................
Media Control Cables (Cresnet and AXlink) ................................
Reference Pictures- CN-BM74-19 ...............................................
Reference Pictures- CN-BNCP-RGB ..........................................
Reference Pictures- CN-BM73-30 ..............................................
Reference- Compression Tools
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2
3
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5
6
7
8
9
10
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15
A
B
C
D
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5 Wire RGB Most Popular Cable and Connectors
Products- Miniature High Resolution- 25 Awg. Solid
Miniature- 25 Awg. Solid Bare Copper- 100% Aluminum Foil +
95% Spiral Tinned Coverage
Bulk Cables: West Penn Wire
Non-Plenum
3CRGB Non-Plenum - 3 Miniature Coaxial Cables- RGB
5CRGB Non-Plenum - 5 Miniature Coaxial Cables- RGBHV
6CRGB2P Non-Plenum - 6 Miniature Coaxial Cables
RGBHV + Composite Video + 2 Pair (Audio)
6CRGB4P Non-Plenum - 6 Miniature Coaxial Cables
RGBHV + Composite Video + 4 Pair Cat 5E
Plenum
253CRGB Plenum - 3 Miniature Coaxial Cables- RGB
255CRGB Plenum - 5 Miniature Coaxial Cables- RGBHV
256CRGB2P Plenum - 6 Miniature Coaxial Cables
RGBHV + Composite Video + 2 Pair (Audio)
Connectors: West Penn Wire
CN-BNCP-RGB Compression 75 Ohm BNC Connector
CN-BM74-19 Crimp 75 Ohm BNC Connector
CN-RCP-RGB Compression RCA Connectors
All connectors are 75 ohm
Differences between 75 ohm and 50 ohm connectors
Features:
• Miniature sized
• Optimum Electrical Characteristics
• 1 Piece Compression RCA and BNC
• Flexible Plenum Design
• Custom Cable Assemblies available
• Designed for Digital Applications
West Penn Wire- Product Manual
255CRGB is the standard 5 wire RGBHV cable utilized for
TI video applications.
• 75 Ohm BNC Crimp Connector:
• West Penn Wire: CN-BM74-19
• Extron: 100-250-01
Tools: West Penn Wire
• Strip Tool: 24-7371P (T-Strip)
• Crimp Tool: TL-105 or TL-803
• 75 Ohm BNC Compression Connector:
• CN-BNCP-RGB
Tools:
• Strip Tool: 24--7371P (T-Strip)
• Compression Tool: TL-SNSA
75 ohm: Dielectric
inside connector
body - Teflon
50 ohm: Dielectric
to the face of the
connector
Miniature RGBHV Coaxial Cables
1
Crimp Termination- 5 Wire RGB- 255CRGB and 5CRGB
West Penn Wire- Product Manual
Stripping of 255CRGB for Crimp Connectors:
1. Feed Crimp Sleeve ferrule - small end
first onto the cable jacket.
2. Strip Cable - using TL-KLEIN or hand held
T-strips (wire strip tool)
• Jacket- Approximately .500”
• Leaving exposed braid and dielectric
3. Flair braid and shield back and trim.
• Trim .250”
• Tear foil off
4. Feed strengthening plastic sleeve over the
dielectric.
• Dielectric that is exposed needs to be
trimmed flush with plastic sleeve.
• Trim center conductor to 5/32” -.1563”
5. Feed center pin crimp sleeve over the center
conductor, until it butts against the plastic
sleeve. Crimp using .068” crimp die on TL-105
or TL-803.
Note: if the crimp sleeve is not fitting
snug against the plastic sleeve
you will need to trim the center
conductor.
6. Feed Connector body on to the cable.
• Connector body will “Snap” into place
when seated properly.
7. Flair exposed braid evenly over the connector
body.
8. Feed Crimp Ferrule flush against the connector
body.
• Crimp using- .178” crimp die on TL-105
or TL-803
CN-BM74-19 - 4 Piece BNC Crimp
TL-KLEIN
TL-105 - Crimp Tool for Miniature (25 Awg.),
MiniMax (25 Awg)
•Crimp Dies: .068” and .178”
TL-803- Crimp Tool for Miniature (25 Awg.),
MiniMax (25 Awg) and RG59/U
• Crimp Dies- .065”, .068”, .178”, .213”, .255”
Crimp BNC for Miniature RGB
2
Step 1
Step 2
Step 3
Step 4
Step 5
Step 6
Step 7 and 8
Stripping Pictures
See Reference Page. A
Compression Termination- 5 Wire RGB- 255CRGB and 5CRGB
West Penn Wire - Product Manual
Stripping of 255CRGB for Compression
Connectors:
1. Strip Cable - using TL-KLEIN or TL-CSST
TL-KLEIN
• Jacket- Approximately .500”
• Leaving exposed braid and dielectric
• Peel back braid and trim to .250”
• Strip .250” of Insulation (Dielectric)
• .250” of exposed center Conductor
TL-CSST
• Place cable into tool
• Turn tool clockwise 2-3 turns
• Turn tool counter-clockwise 2-3 turns
• Release the cable from the tool
• Peel stripped material from the cable
2. Push the connector onto the cable
• Window will help visually guide the
cable into place.
NOTE: CN-BNCP-RGB
Internal cable guide is a necked down
cylinder to ensure proper seating of the
center conductor
3. Compress connector using a TL-SNSA
• For the Window Compression
Connectors, set TL-SNSA tool
at 2.
CN-BNCP-RGB - Compression Connector
TL-KLEIN
TL-SNSA
Compression BNC for Miniature RGB
3
Step 2
Step 1
Step 3
Stripping Pictures
See Reference Page. B
TL-CSST
2 Blade Strip Tool
Products- SDI- Digital Coaxial Cables
Products- SDI- Digital Coaxial Cable Products
High Resolution- RG59/U and Super High Resolution RG6/U
Bulk Cables:
819 Non-Plenum - RG59/U SDI Coaxial Cables
25819 Plenum - RG59/U SDI Coaxial Cables
6350 Non-Plenum - RG6/U SDI Coaxial Cables
256350 Plenum - RG6/U SDI Coaxial Cables
Connectors: RG59/U SDI
CN-FS59BNCPL4 Compression 75 Ohm BNC 25819
CN-DB59BNCHD HD Compression 75 Ohm BNC 819
CN-BM73-30 Crimp 75 Ohm BNC 25819
CN-BM73-2 Crimp 75 Ohm BNC 819
CN-BM74-32 Crimp 75 Ohm BNC 25819 and 819
CN-FS59RCAPL4 Compression RCA for 819 and 25819
Connectors: RG6/U SDI
CN-FS6BNCPL2 Compression 75 Ohm BNC 256350
CN-DB6BNCHD HDCompression 75 Ohm BNC 6350
CN-BM73-4 Crimp 75 Ohm BNC 256350
CN-BM73-5 Crimp 75 Ohm BNC 6350
25819 is the standard SDI- Digital Coaxial Cable
• 75 Ohm BNC Crimp Connector:
• West Penn Wire: CN-BM73-30
• Alternate- CN-BM74-32 - Plenum and Non-Plenum
Tools: West Penn Wire
• Strip Tool- TL-121
• Crimp Tool- TL-104 or TL-803
• 75 Ohm BNC Compression Connector:
• CN-FS59BNCPL4
Tools:
• Strip Tool- TL-CSST
• Compression Tool: TL-SNSA
West Penn Wire- Product Manual
SDI - Digital Coaxial Cables
4
Features:
• Optimum Electrical Characteristics
• 1 Piece Compression RCA and BNC
• Sweep Tested up to 3Ghz
• Custom Cable Assemblies available
• Designed for Digital Applications
Crimp Termination- Plenum SDI RG59/U - 25819 and RGBHV WP258195
West Penn Wire - Product Manual
u
CN-BM73-30 or CN-BM74-32 Connectors
Stripping of 25819 for Crimp Connectors:
1. Feed crimp sleeve ferrule onto cable jacket.
2. Strip cable - using TL-121.
3. Flair braid back over the jacket
• Foil can stay bonded to the dielectric
or peel the foil off the cable.
4. Feed center pin crimp sleeve over the center
conductor, until it butts against the dielectric
Crimp using .068” crimp die on TL-104
or TL-803.
Note: if the crimp sleeve is not fitting
snug against the dielectric
you will need to trim the center
conductor.
5. Feed connector body on to the cable.
• Connector body will “Snap” into place
when seated properly.
6. Flair exposed braid evenly over the connector
body.
7. Feed crimp ferrule over the connector body
• Crimp using- .213 on Neck down and
.255 crimp die on Ferrule Bocy- TL-105
or TL-803.
TL-121
3 Blade Strip Tool
TL-104 - Crimp Tool for RG59/U Plenum and Non
Plenum
•Crimp Dies: .068” and .255”
TL-803- Crimp Tool for Miniature (25 Awg.),
MiniMax (25 Awg) and RG59/U
• Crimp Dies- .065”, .068”, .178”, .213”, .255”
Crimp BNC for RG59/U Plenum
5
Step 1
Step 2
Step 3
Step 4
Step 5
Step 6
Step 7
Stripping Pictures
See Reference Page. C
.255” Die - RG59/U PVC and Plenum, RG6/U Plen
.311 Die - RG6/U PVC(Non-Plenum)
.213” Die RG59/U Plenum
.068” Die
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