Westinghouse WHC7500E, WHC5500, WHC6500E, WHC6000S Owner's Manual

California

Proposition 65 Warning

The engine exhaust from this product

contains chemicals known to the state of

California to cause cancer, birth defects

or other reproductive harm.

Proposition 65 Warning

Certain components in this product and its

related accessories contain chemicals

known to the state of California to cause

cancer, birth defects or other reproductive

harm. Wash hands after handling.

California

DISCLAIMERS:

All information, illustrations and speciﬁcations in this manual are based on the latest information available at the time of publishing. The illustrations used in this manual are intended as representative reference views only. Moreover, because of our continuous product improvement policy, we may modify information, illustrations and/or speciﬁcations to explain and/or exemplify a product, service or maintenance improvement. We reserve the right to make any change at any time without notice. Some images may vary depending upon which model is shown.

No part of this publication may be reproduced or used in any form by any means – graphic, electronic or mechanical, including photocopying, recording, taping or information storage and retrieval systems – without the written permission of Westpro Power Systems, LLC.

CONGRATULATIONS ON OWNING A WESTINGHOUSE GENERATOR

DANGER

This manual contains important instructions for operating this generator. For your safety and

For Your Records:

Date of Purchase: Generator Model Number:

Purchased from Store/Dealer: Generator Serial Number:

Purchase Receipt: (retain your purchase receipt to ensure trouble-free warranty coverage)

Product Registration

To ensure trouble-free warranty coverage, it is important you register your Westinghouse generator. You can register your generator by either:

1. Filling in the product registration form below and mailing to:

2. Registering your product online at www.westpropower.com

To register your generator you will need to locate the following information:

the safety of others, be sure to read this manual thoroughly before operating the generator. Failure to properly follow all instructions and precautions can cause you and others to be seriously hurt or killed.

Product Registration Westpro Power Systems, LLC W237 N2889 Woodgate Road, Unit B Pewaukee, WI 53072

Product Registration Form

PERSONAL INFORMATION GENERATOR INFORMATION First Name: Model Number: Last Name: Serial Number: Street Address: Date Purchased: Street Address: Purchased From: City, State, ZIP: Country: Phone Number: E-Mail:

TABLE OF CONTENTS

CONGRATULATIONS ON OWNING A WESTINGHOUSE GENERATOR .........................................................3

For Your Records: .........................................................................................................................................3

Product Registration .....................................................................................................................................3

Product Registration Form ............................................................................................................................3

SAFETY ....................................................................................................................................................................7

SAFETY DEFINITIONS ......................................................................................................................................7

SAFETY SYMBOL DEFINITIONS ......................................................................................................................7

GENERAL SAFETY RULES ...............................................................................................................................8

SAFETY LABELS AND DECALS .....................................................................................................................10

UNPACKING ...........................................................................................................................................................12

UNPACKING THE GENERATOR ......................................................................................................................12

WHEEL KIT ACCESSORIES BOX ...................................................................................................................12

Components: ..............................................................................................................................................12

ASSEMBLY .............................................................................................................................................................13

ASSEMBLY .......................................................................................................................................................13

INSTALLING THE BATTERY (ELECTRIC START GENERATORS ONLY) .......................................................15

FEATURES .............................................................................................................................................................16

GENERAL GENERATOR FEATURES ..............................................................................................................16

CONTROL PANEL FEATURES ........................................................................................................................18

OPERATION ...........................................................................................................................................................19

BEFORE STARTING THE GENERATOR .........................................................................................................19

ADDING / CHECKING ENGINE FLUIDS AND FUEL .......................................................................................21

Checking and / or Adding Engine Oil ..........................................................................................................21

Adding Gasoline to the Fuel Tank ...............................................................................................................21

STARTING THE GENERATOR .........................................................................................................................22

Manually Starting a Generator ...................................................................................................................22

Starting an Electric Start Generator ...........................................................................................................24

STOPPING THE GENERATOR ........................................................................................................................25

Normal Operation .......................................................................................................................................25

During an Emergency .................................................................................................................................25

MAINTENANCE ......................................................................................................................................................26

MAINTENANCE ................................................................................................................................................26

Maintenance Schedule ...............................................................................................................................26

ENGINE OIL MAINTENANCE ..........................................................................................................................27

Engine Oil Speciﬁcation ..............................................................................................................................27

Checking Engine Oil ...................................................................................................................................27

Adding Engine Oil .......................................................................................................................................28

Changing Engine Oil ...................................................................................................................................28

AIR FILTER MAINTENANCE ............................................................................................................................28

Cleaning the Air Filter .................................................................................................................................28

SPARK PLUG MAINTENANCE ........................................................................................................................30

CLEANING THE SPARK ARRESTOR ..............................................................................................................32

CLEANING THE GENERATOR ........................................................................................................................32

BATTERY SERVICE .........................................................................................................................................33

Battery Replacement ..................................................................................................................................33

STORAGE .........................................................................................................................................................34

TROUBLESHOOTING ............................................................................................................................................35

TROUBLESHOOTING ......................................................................................................................................35

TABLE OF CONTENTS

This Page Intentionally Left Blank

SAFETY

SAFETY DEFINITIONS

The words DANGER, WARNING, CAUTION and NOTICE are used throughout this manual to highlight important information. Be certain that the meanings of these alerts are known to all who work on or near the equipment.

This safety alert symbol appears with most safety statements. It

Indicates a hazardous situation which, if not avoided, will result in death or serious injury.

Indicates a hazardous situation which, if not avoided, could result in death or serious injury.

Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

means attention, become alert, your safety is involved! Please read and abide by the message that follows the safety alert symbol.

DANGER

WARNING

CAUTION

SAFETY SYMBOL DEFINITIONS

Symbol Description

Safety Alert Symbol

Asphyxiation Hazard

Burn Hazard

Burst/Pressure Hazard

Don’t leave tools in the area

Electrical Shock Hazard

Explosion Hazard

NOTICE

Indicates a situation which can cause damage to the generator, personal property and/or the environment, or cause the equipment to operate improperly.

OTE:N Indicates a procedure, practice or condition

that should be followed in order for the generator to function in the manner intended.

Fire Hazard

Lifting Hazard

Pinch-Point Hazard

Read Manufacturer’s Instructions

Read Safety Messages Before Proceeding

Wear Personal Protective Equipment (PPE)

SAFETY

GENERAL SAFETY RULES

DANGER

Never use the generator in a location that is wet or damp. Never expose the generator to rain, snow, water spray or standing water while in use. Protect the generator from all hazardous weather conditions. Moisture or ice can cause a short circuit or other malfunction in the electrical circuit.

Never operate the generator in an enclosed area. Engine exhaust contains carbon monoxide. Only operate the generator outside and away from windows, doors and vents.

WARNING

Voltage produced by the generator could result in death or serious injury.

• Never operate the generator in rain or a ﬂoodplain unless proper precautions are taken to avoid being subject to rain or a ﬂood.

• Never use worn or damaged extension cords.

• Always have a licensed electrician connect the generator to the utility circuit.

• Never touch an operating generator if the generator is wet or if you have wet hands.

• Never operate the generator in highly conductive areas such as around metal decking or steel works.

• Always use grounded extension cords. Always use three-wire or double-insulated power tools.

• Never touch live terminals or bare wires while the generator is operating.

• Be sure the generator is properly grounded before operating.

WARNING

Gasoline and gasoline vapors are extremely ﬂammable and explosive under certain conditions.

• Always refuel the generator outdoors, in a well-ventilated area.

• Never remove the fuel cap with the engine running.

• Never refuel the generator while the engine is running. Always turn engine off and allow the generator to cool before refueling.

• Only ﬁll fuel tank with gasoline.

• Keep sparks, open ﬂames or other form of ignition (such as match, cigarette, static electric source) away when refueling.

• Never overﬁll the fuel tank. Leave room for fuel to expand. Overﬁlling the fuel tank can result in a sudden overﬂow of gasoline and result in spilled gasoline coming in contact with HOT surfaces. Spilled fuel can ignite. If fuel is spilled on the generator, wipe up any spills immediately. Dispose of rag properly. Allow area of spilled fuel to dry before operating the generator.

• Wear eye protection while refueling.

• Never use gasoline as a cleaning agent.

• Store any containers containing gasoline in a well-ventilated area, away from any combustibles or source of ignition.

• Check for fuel leaks after refueling. Never operate the engine if a fuel leak is discovered.

WARNING

Never operate the generator if powered items overheat, electrical output drops, there is sparking, ﬂames or smoke coming from the generator, or if the receptacles are damaged.

Never use the generator to power medical support equipment.

Always remove any tools or other service equipment used during maintenance from the generator before operating.

NOTICE

Never modify the generator. Never operate the generator if it vibrates at high

levels, if engine speed changes greatly or if the engine misﬁres often.

Always disconnect tools or appliances from the generator before starting.

SAFETY

SAFETY LABELS AND DECALS

DANGER

USING A GENERATOR INDOORS

CAN KILL YOU IN MINUTES.

GENERATOR EXHAUST CONTAINS

CARBON MONOXIDE.

THIS IS A POISON YOU CANNOT SEE OR SMELL.

NEVER USE INSIDE A

HOME OR GARAGE, EVEN IF DOORS AND

Rated output voltage : 120V/240V Rated frequency : 60Hz Rated output Power : 7.5kVA Rated load speed : 3600rpm Rated current : 32A Max.temperature : 40 C Insulation Class : F S/N: 258286

For electrical equipment only/pour materiel electrique seulement. For use in a weather protected area only/employez uniquement dans un emplacement a l'abri

des intemperies. For use in a weather protected well ventilated area/employez uniquement dans un emplacement

a l'abri des intemperies et bien aere.

WINDOWS ARE OPEN.

ONLY USE OUTSIDE

AND FAR AWAY

FROM WINDOWS,

DOORS, AND VENTS.

WHC7500E

Gasoline GeneratorSet

WESTPRO POWER SYSTEMS

Pewaukee, WI 53072 USA

Made in China Fabriqué en Chine

DANGER

L’UTILISATION D’UNE GÉNÉRATRICE Á

L’INTÉRIEUR PEUT VOUS TUER EN

QUELQUES MINUTES. LES GÉNÉRATRICES

REJETTENT DU MONOXYDE DE CARBONE,

UN GAZ TOXIQUE INVISIBLE ET INODORE.

NE JAMAIS UTILISER LA GÉNÉRATRICE Á L’INTÉRIEUR D’UNE RESIDENCE OU D’UN

GARAGE MÊME SI LES PORTES ET LES

FENÊTRES SONT OUVERTES.

UTILISER UNIQUEMENT A L’EXTÉRIEUR ET

LOIN DES FENÊTRES, PORTES ET ÉVENTS.

WARNING AVERTISSEMENT

HOT

SURFACES

CHAUDES

Figure 1

SAFETY

WARNING AVERTISSEMENT

HOT

SURFACES

▪

ANYONE using the generator must read, understand, and follow all safety and operation instructions provided in the product manual. Failure to closely follow these instructions can result in circumstances leading to death, serious injury, and property damage. tor while engine is running. Gasoline spilled on hot engine parts could ignite. Clean any spilled gasoline immediately. Before refueling generator, turn the engine OFF and allow engine to cool.

▪

NEVER smoke and NEVER allow flames or sparks near the generator or where gasoline is

Generators pose a risk of shock and electrocution, especially if operated in wet or damp

▪

stored. conditions. Keep generator and the surface it sits on dry at all times. reach temperatures that could cause serious burns if touched. NEVER touch hot surfaces. Stay clear from hot exhaust gases. switch has been installed by a qualified electrician.

▪

NEVER connect to a building’s electrical system unless a transfer

SURFACES

CHAUDES

▪

NEVER refuel genera-

▪

Muffler and engine parts

▪

TOUTE PERSONNE qui utilise la génératrice doit lire, comprendre et respecter toutes les directives de sécurité et de fonctionnement fournies dans le manuel qui accompagne le produit. Le fait de ne pas respecter attentivement ces directives peut provoquer un décès, des blessures graves et des dommages à la propriété. trice en carburant pendant que le moteur fonctionne. L’essence renversée sur un moteur chaud pourrait s’enflammer. Nettoyez immédiatement toute essence renversée. Avant de procéder au ravitaillement de la génératrice en carburant, assurez-vous de FERMER le moteur et laissez-le refroidir. d’étincelles là où l’essence est entreposée. plus particulièrement si elles sont utilisées dans des conditions mouillées ou humides. Assurez-vous que la génératrice ainsi que la surface sur laquelle elle repose soient toujours sèches. températures qui pourraient provoquer des brûlures graves au contact. NE touchez JAMAIS à des surfaces chaudes. Restez éloigné des gaz d’échappement. teur converteur a été installé par un électricien compétent.

DANGERDANGER

▪

NE JAMAIS fumer et NE JAMAIS permettre de flamme ou

Les génératrices peuvent représenter un risque de choc ou d’électrocution,

▪

NE JAMAIS brancher sur le système électrique d’un édifice sauf si un commuta-

FUEL

▪

Les pièces du silencieux et du moteur atteignent des

CUTOUT

▪

NE JAMAIS ravitailler la généra-

WARNING

NEVER FUEL UNIT WITH ENGINE RUNNING.

ALWAYS FUEL UNIT IN WELL VENTILATED AREA.

ALWAYS CLEAN FUEL SPILLS.

ALWAYS ALLOW UNIT TO COOL BEFORE FUELING.

AVERTISSEMENT

NE JAMAIS RAVITAILLER EN CARBURANT PENDANT QUE LE MOTEUR FONCTIONNE.

RAVITAILLEZ TOUJOURS L’UNITÉ DANS UN

ENDROIT BIEN AÉRÉ.

NETTOYEZ TOUJOURS LES DÉVERSEMENTS

D’HUILE.

LAISSEZ TOUJOURS L’UNITÉ REFROIDIR

AVANT DE LA RAVITAILLER EN CARBURANT.

Figure 2

UNPACKING

UNPACKING THE GENERATOR

CAUTION

Always have assistance when lifting the generator. The generator is heavy; lifting it could cause bodily harm.

Avoid cutting on or near staples to prevent personal injury.

Tools required – box cutter or similar device.

1. Carefully cut the packing tape on top of the carton. Fold back top ﬂaps to reveal the manual and EZ

Start instructions sitting on top of the unit. Remove both documents and save them for reference.

3. Remove the Wheel Kit Accessories cardboard box.

4. Carefully cut two sides of the carton to remove the

generator.

WHEEL KIT ACCESSORIES

BOX

Open the Wheel Kit Accessories box and verify the contents against the list below. If any parts are missing, please locate an authorized Westinghouse Generator dealer at www.westpropower.com or call 1-855-WHHELP1 (1-855-944-3571).

Components:

Wheels (2) Handles with Grips (2) Tool Bag (1) Spark Plug Socket

Wrench (1)

One Liter Bottle of SAE 10W30 Oil (1)

Mounting Foot (1) Oil Funnel (1)

Figure 3 – Wheel Kit Hardware

1 - Clevis Pin

50 x 10 mm (2 used)

2 - Flange Bolt

M6 x 18 mm (2 used)

3 - Wheel Axle Pin

16 mm x 105 mm (2 used)

4 - Locking Flange

Nut M6 (4 used)

5 - Hairpin Cotter

(4 used)

ASSEMBLY

Before assembling the generator, review Safety on page 6 and the following safety messages.

CAUTION

Never lift the generator without assistance. The generator is heavy and lifting without assistance could result in personal injury.

Never use the handles as a lifting

Assembling the generator will require lifting the unit on one side. Make sure all engine oil and fuel are drained from the unit prior to assembling.

Once assembled, the wheel kit is not intended for on-road use. The wheel kit is designed for use on this generator only.

point to support the entire weight of the generator. Only use the handles to move the generator by lifting the handles and using the wheels to move the generator.

Use caution when collapsing the handles. Hands and ﬁngers could get caught and pinched.

NOTICE

1. Place generator on a ﬂat surface.

Place a piece of cardboard or other soft material

to tip the generator onto, to protect the frame paint and prevent the generator from sliding. Tip the generator onto its side as shown in Figure 4 (engine should be on the bottom).

Figure 4 – Tip the Generator onto its Side

Tools required – tool bag (included).

ASSEMBLY

3. Install the mounting foot to the frame using M6

ﬂange bolts and nuts.

3 2

Figure 5 – Assemble Mounting Foot to Frame

1 - Rubber Pads 2 - Mounting Foot

4. Install the 16 mm x 105 mm axle pin through the

axle br

5. Install the hairpin cotter through the axle pin.

acket on the frame.

3 - M6 Flange Bolt and Nut

6. Install the handles using the clevis pin and hairpin cotter as sho

1 - Clevis Pin 2 - Handle

wn in Figure 7.

Figure 7 – Attaching the Handles

3 - Hairpin Cotter

Figure 6 – Assemble Wheels to Frame

1 - Axle Pin 2 - Hairpin Cotter

ASSEMBLY

INSTALLING THE BATTERY (ELECTRIC START GENERATORS ONLY)

WARNING

To avoid electric shock:

• ALWAYS connect the positive (+) battery wire (red boot) ﬁrst when connecting battery wires.

• ALWAYS disconnect the negative (-) battery wire (black boot) ﬁrst when disconnecting battery wires.

• NEVER connect the negative (-) battery wire (black boot) to the positive (+) post on the battery.

• NEVER connect the positive (+) battery wire (red boot) to the negative (-) post on the battery.

• NEVER touch both battery posts simultaneously.

• NEVER place a metal tool across both battery posts.

• ALWAYS use insulated or nonconducting tools when installing the battery.

Figure 8 – Attaching the Negative (-) Battery Wire

(Black)

1 - Positive (+)

Battery Cable (Red)

2 - Negative (-)

Battery Cable (Black)

OTE:N The generator comes equipped with the

positive battery wire (red boot) already attached.

1. Verify the positive (+) battery wire (red boot) is securely tightened to the positiv Make sure boot is over battery post.

2. Carefully remove the protective wrapping around the lug of the negative (-) battery wire (black boot).

3. Locate negative (-) cable attached to alternator cable, remove tie and route to the negative (-) battery post.

4. Pull back the black boot and securely attach the negative (-) battery wire (black boot) to the negative (-) battery post as shown in Figure 8. Replace the black boot so it protects the wire lug and battery post.

e (+) battery post.

FEATURES

GENERAL GENERATOR FEATURES

1 - Engine Control Switch: Turns the engine on

and off.

2 - Fuel Cap: Close until clicking sound is heard. 3 - Control Panel: Contains the circuit breakers

and outlets.

4 - Mufﬂer and Spark Arrester: Avoid contact

until engine is cooled down. Spark arrestor prevents sparks from exiting the mufﬂer. It must be removed for servicing.

Figure 9

5 - Battery: For electric start models only. 6 - Oil Fill Plug/Dipstick: Must be removed to

add and check oil.

7 - Oil Drain Plug: Must be removed to drain

engine oil.

FEATURES

1 - Fuel Gauge: Indicates fuel level. 2 - Fuel Shutoff Valve: Controls the ﬂow of fuel

to the engine.

3 - Recoil Handle: Must pull to start engine for

manual start units.

4 - Air Filter Cover: Must remove to service the

air ﬁlter.

Figure 10

5 - Choke Lever: Must be put in the ON position

to start the engine and returned to the OFF position once the engine is running.

6 - CARB Canister: Model numbers follwed by a “C” will be equipped with a carbon canister.

7 - Spark Plug Boot (Wire): Must be removed

when servicing the engine or the spark plug.

FEATURES

CONTROL PANEL FEATURES

Figure 11 – Control Panel Features

1. Engine Contr Manual Start Units):

x RUN - In the RUN position, the switch

allows the generator to be started (for manual start models).

x STOP - In the STOP position, the switch

stops the engine.

2. Hour Meter: Displays how many hours the

generator has been run (WHC7500E model).

3. Main Circuit Breaker: The main circuit breaker controls total output of all outlets to protect the generator.

4. 120/240-Volt, 30-Amp Twist Lock Outlet (NEMA 14-30R): Outlet can supply either 120V or 240V output.

5. 120-Volt, 20-Amp Duplex Outlets (NEMA 5-20R): Each outlet is capable of carrying a maximum of 20 amps on a single duplex outlet or a combination of both receptacles.

ol Switch (RUN/STOP for

6. 20-Amp Circuit Breakers: Each circuit

breaker limits the current that can be delivered through the 120-volt duplex outlets to 20 amps.

7. Ground Terminal: The ground terminal is

used to ground the generator.

8. Engine Control Switch (START/RUN/STOP

for Electric Start Units):

x START - When the switch is momentarily

depressed and held in the START position, the electric start motor engages and starts the engine. Once the engine starts, release the switch. (The switch will automatically go to the RUN position.)

x RUN - Once started, the switch will remain

in the RUN position.

x STOP - To stop the engine, move the switch

to the STOP position.

OPERATION

BEFORE STARTING THE GENERATOR

Before starting the generator, review Safety on page 6.

Location Selection – Before starting the generator,

avoid exhaust and location hazards by verifying: x You have selected a location to operate the

generator that is outdoors and well ventilated.

x You have selected a location with a level and solid

surface on which to place the generator.

x You have selected a location that is at least 6 feet

(1.8 m) away from any building, other equipment or combustible material.

x If the generator is located close to a building, make

sure it is not located near any windows, doors and/or vents.

No Connected Loads – Make sure the generator has no connected loads before starting it. To ensure there are no connected loads, unplug any electrical extension cords that are plugged into the control panel receptacles.

NOTICE

Starting the generator with loads already applied to it could result in damage to any appliance being powered off the generator during the brief start-up period.

Grounding the Generator – The National Electric Code (NEC), as well as many local electrical codes, require the generator to be connected to earth ground before operating. There is a permanent conductor between the generator (stator windings) and the frame. Before starting the generator, make sure it is connected to earth ground by connecting the ground terminal on the control panel (see Figure 12) to earth ground using copper wire (minimum 10 AWG). Consult a qualiﬁed electrician for local grounding requirements.

WARNING

Always operate the generator on a level surface. Placing the generator on nonlevel surfaces can cause the generator to tip over, causing fuel and oil to spill. Spilled fuel can ignite if it comes in contact with an ignition source such as a very hot surface.

NOTICE

Only operate the generator on a solid, level surface. Operating the generator on a surface with loose material such as sand or grass clippings can cause debris to be ingested by the generator that could:

• Block cooling vents

• Block air intake system

Weather – Never operate your generator outdoors during rain, snow or any combination of weather conditions that could lead to moisture collecting on, in or around the generator.

Dry Surface – Always operate the generator on a dry surface free of any moisture.

Figure 12 – Ground Terminal on the Control Panel

WARNING

Be sure the generator is properly connected to earth ground before operating. The generator must be grounded to prevent electrical shock due to faulty appliances.

OPERATION

Using Extension Cords – Westpro Power Systems assumes no responsibility for the content within this table. The use of this table is the responsibility of the user only. This table is intended for reference only. The results produced by using this table are not guaranteed to be correct or applicable in all situations as the type and construction of cords are highly variable. Always check with local regulations and a licensed electrician prior to installing or connecting an electrical appliance.

Extension Cord Wire Gauge Size

OPERATION

ADDING / CHECKING ENGINE FLUIDS AND FUEL

Before adding/checking engine ﬂuids and fuel, review Safety on page 6.

DANGER

Filling the fuel tank with gasoline while the generator is running can cause gasoline to leak and come in contact with hot surfaces that can ignite the gasoline.

Before starting the generator, always check the level of:

x Engine oil x Gasoline in the fuel tank

Once the generator is started and the engine gets warm, it is not safe to add gasoline to the fuel tank or engine oil to the engine while the engine is running or the engine and mufﬂer are hot.

Checking and / or Adding Engine Oil

WARNING

Internal pressure can build in the engine crankcase while the engine is running. Removing the oil ﬁll plug/ dipstick while the engine is hot can cause extremely hot oil to spray out of the crankcase and can severely burn skin. Allow engine oil to cool for several minutes before removing the oil ﬁll plug/dipstick.

The unit as shipped does not contain oil in the engine. You must add engine oil before starting the generator for the ﬁrst time. See Checking Engine Oil on page 27 and Adding Engine Oil on page 28 for instructions on checking engine oil level and the procedure for adding engine oil.

NOTICE

The generator does not contain engine oil as shipped. Attempting to start the engine without adding engine oil can permanently damage internal engine components.

Adding Gasoline to the Fuel Tank

WARNING

Never refuel the generator while the engine is running.

Always turn the engine off and allow the generator to cool before refueling.

Required Gasoline – Only use gasoline that meets the

following requirements:

x Unleaded gasoline only x Gasoline with maximum 10% ethanol added x Gasoline with an 87 octane rating or higher

Filling the Fuel Tank – Follow the steps below to ﬁll the fuel tank:

1. Shut off the generator. Allow the generator to cool down so all surface

areas of the mufﬂer and engine are cool to the touch.

3. Move the generator to a ﬂat surface.

4. Clean area around the fuel cap.

5. Remove the fuel cap by rotating counterclockwise.

6. Slowly add gasoline into the fuel tank. Be very

careful not to overﬁll the tank. The gasoline level should NOT be higher than the bottom of the ﬁller neck (see Figure 13).

7. Install the fuel cap by rotating clockwise until

you hear a click, indicating the cap is completely installed.

Figure 13 – Maximum Gasoline Fill Level

OPERATION

CAUTION

Avoid prolonged skin contact with

gasoline. Avoid prolonged breathing of gasoline vapors.

STARTING THE GENERATOR

Before starting the generator, review

Safety on page 6.

Before attempting to start the generator, verify the following:

x The engine is ﬁlled with engine oil (see Checking

Engine Oil on page 27).

x The generator is situated in a proper location (see

Location Selection on page 19).

x The generator is on a dry surface (see Weather and

Dry Surface on page 19).

x All loads are disconnected from the generator (see

No Connected Loads on page 19).

x The generator is properly grounded (see Grounding

the Generator on page 19).

DANGER

Never operate the generator in an enclosed area. Engine exhaust contains carbon monoxide. Only operate the generator outside and away from windows, doors and vents.

NOTICE

The engine is equipped with a low oil shutdown switch. If the oil level becomes low, the engine will shut down and will not start until the oil is ﬁlled to the proper level.

Be sure the engine has the proper oil level before using. Failure to verify that the engine has the proper oil level could result in engine damage.

Disconnect all loads from the generator before starting. Failure to verify all loads are disconnected prior to starting the generator could result in damage to the connected appliances.

Manually Starting a Generator

OTE:N This procedure can also be used on an

electric start generator.

1. Make sure the circuit breakers are properly set (see Figure 14).

1 2 3 4

Figure 14 – Breakers

1 - 240/120V Main

Circuit Breaker Operating Position

2 - 240/120V Main

Circuit Breaker Tripped Position

3 - 120V Circuit

Breaker Operating Position

4 - 120V Circuit

Breaker Tripped Position

OPERATION

2. Move the fuel shutoff valve to the ON position (see

Figure 15).

Figure 15 – Fuel Shutoff Valve in the ON Position

3. Move the choke lever to the ON position (see

Figure 16).

4. Push the engine control switch into the RU

position (see Figure 17).

Figure 17 – Engine Control Switch

5. Firmly grasp and pull the recoil handle slowly until you feel increased resistance. At this point, apply a rapid pull while pulling up and slightly away from the generator (see Figure 18).

Figure 16 – Choke Lever

6. As the engine starts and stabilizes, gradually move the choke lever back to the OFF position.

Figure 18

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