All information, illustrations and specications in this manual are based on the latest information available at
the time of publishing. The illustrations used in this manual are intended as representative reference views only.
Moreover, because of our continuous product improvement policy, we may modify information, illustrations and/or
specications to explain and/or exemplify a product, service or maintenance improvement. We reserve the right
to make any change at any time without notice. Some images may vary depending upon which model is shown.
ALL RIGHTS RESERVED:
No part of this publication may be reproduced or used in any form by any means – graphic, electronic or
mechanical, including photocopying, recording, taping or information storage and retrieval systems – without the
written permission of MWE Investments LLC.
DANGER
This manual contains important instructions for operating this generator. For your safety
and the safety of others, be sure to read this manual thoroughly before operating the
generator. Failure to properly follow all instructions and precautions can cause you and
others to be seriously hurt or killed.
Even with a carburetor modication, engine horsepower will decrease about 3.5% for each 300 meter (1,000 foot) increase in altitude.
The eect of altitude on horsepower will be greater if no carburetor modication is made. A decrease in engine horsepower will decrease the power output of the generator.
Running
Watts
Peak
Watts
Tank
Size
(L/G)
Rated
Speed
(RPM)
Ignition
Type
NOTICE
Spark
plug
Engine
Disp (cc)
Stroke X
Bore
Oil
Capacity
(L)Oil TypeTHD
Email us at service@wpowereq.com
2 | Westinghouse Portable Power
HAVE QUESTIONS?
or call 1-855-944-3571
FOR YOUR RECORDS:
Date of Purchase:
Generator Model Number:
Purchased from Store/Dealer:
Generator Serial Number:
IMPORTANT: KEEP YOUR PURCHASE RECEIPT TO ENSURE TROUBLE-FREE WARRANTY
COVERAGE.
PRODUCT REGISTRATION
To ensure trouble-free warranty coverage, it is important you register your Westinghouse generator.
You can register your generator by either:
1. Filling in the product registration form below and mailing to:
Product Registration
MWE Investments LLC
777 Manor Park Drive
Columbus, Ohio 43228
2. Registering your product Online at www.westinghouseportablepower.com/register-your-product/
To register your generator you will need to locate the following information:
MWE Investments LLC
Columbus Ohio 43228 USA
MWE Investments LLC
Columbus Ohio 43228 Etats-Unis
Sample from WGen5500
Par t N0.
Numéro de
pièc e
wGEN5500
05501
120/240V
45.8/22.9 A
5500W
6850W
60Hz
3600rpm
Designed i n Columbus , Ohio USA
Con u à columbus , O hio,tats-Unis
S1
H
此60x20mm的条形(此大小65x20mm)
Made in China/ Fabriqu é en Chine
CSA Master Contract
Number :
268850
Numéro de contrat
principa l de CSA
WESTINGHOUSE PRODUCT REGISTRATION FORM
PERSONAL INFORMATION GENERATOR INFORMATION
First Name: _______________________________________ Model Number: _____________________________________
Last Name: _______________________________________ Serial Number: ______________________________________
268850
Street Address: ___________________________________ Date Purchased: ____________________________________
Street Address: ___________________________________ Purchased From: ____________________________________
City, State, ZIP: ____________________________________
The words DANGER, WARNING, CAUTION and
NOTICE are used throughout this manual to highlight
important information. Be certain that the meanings of
these alerts are known to all who work on or near the
equipment.
This safety alert symbol appears
with most safety statements. It
means attention, become alert, your
safety is involved! Please read and
abide by the message that follows
the safety alerts symbol.
DANGER
Indicates a hazardous situation which, if not
avoided, will result in death or serious injury.
WARNING
Indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
SAFETY SYMBOL DEFINITIONS
CAUTION
Indicates a hazardous situation which, if not
avoided, could result in minor or moderate injury.
NOTICE
Indicates a situation which can cause damage
to the generator, personal property and/or the
environment, or cause the equipment to operate
improperly.
NOTE: Indicates a procedure, practice or condition
that should be followed in order for the
generator to function in the manner
intended.
Westinghouse Portable Power | 5
SAFETY
GENERAL SAFETY RULES
Never use the generator in a location that is wet or damp. Never expose the generator to rain,
snow, water spray or standing water while in use. Protect the generator from all hazardous weather
conditions. Moisture or ice can cause a short circuit or other malfunction in the electrical circuit.
Never operate the generator in an enclosed area. Engine exhaust contains carbon monoxide. Only
operate the generator outside and away from windows, doors and vents.
Voltage produced by the generator could result in death or serious injury.
• Never operate the generator in rain or a ood plain unless proper precautions are taken to avoid
being subject to rain or a ood.
• Never use worn or damaged extension cords.
• Always have a licensed electrician connect the generator to the utility circuit.
• Never touch an operating generator if the generator is wet or if you have wet hands.
• Never operate the generator in highly conductive areas such as around metal decking or steel
works.
• Always use grounded extension cords. Always use three-wire or double-insulated power tools.
• Never touch live terminals or bare wires while the generator is operating.
• Be sure the generator is properly grounded before operating.
DANGER
WARNING
WARNING
Gasoline and gasoline vapors are extremely ammable and explosive under certain conditions.
• Always refuel the generator outdoors, in a well-ventilated area.
• Never remove the fuel cap with the engine running.
• Never refuel the generator while the engine is running. Always turn engine o and allow the
generator to cool before refueling.
• Only ll fuel tank with gasoline.
• Keep sparks, open ames or other form of ignition (such as match, cigarette, static electric
source)away when refueling.
• Never overll the fuel tank. Leave room for fuel to expand. Overlling the fuel tank can result in a
sudden overow of gasoline and result in spilled gasoline coming in contact with HOT surfaces.
Spilled fuel can ignite. If fuel is spilled on the generator, wipe up any spills immediately. Dispose
of rag properly. Allow area of spilled fuel to dry before operating the generator.
• Wear eye protection while refueling.
• Never use gasoline as a cleaning agent.
• Store any containers containing gasoline in a well-ventilated area, away from any combustibles or
source of ignition.
• Check for fuel leaks after refueling. Never operate the engine if a fuel leak is discovered.
WARNING
Never operate the generator if powered items overheat,
electrical output drops, there is sparking, ames or smoke
coming from the generator, or if the receptacles are
damaged.
Never use the generator to power medical support
equipment.
Always remove any tools or other service equipment used
during maintenance from the generator before operating.
Never modify the generator.
Never operate the generator if it
vibrates at high levels, if engine
speed changes greatly or if the
engine misres often.
Always disconnect tools or
appliances from the
generator before starting.
NOTICE
6 | Westinghouse Portable Power
SAFETY
SAFETY LABELS AND DECALS
1
2
3
5
4
1
2
5
34
Westinghouse Portable Power | 7
SAFETY
SAFETY LABELS AND DECALS
10
11
7
12
8
9
7
8
11
12
MWE Investments LLC
Columbus Ohio 43228 USA
MWE Investments LLC
Columbus Ohio 43228 Etats-Unis
Sample from WGen5500
WGen5500
WGen3600
WGen2000
WGen7500
WGen6500st
WGen8300st
Part N 0.
Numéro de
pièce
wGEN5500
05501
120/240V
45.8/22.9 A
5500W
6850W
60Hz
3600rpm
H
Designed in Columbus , Ohio U SA
Con u à columbus , Ohio,tats-Unis
S1
9
此60x20mm的条形
(此大小65x20mm)
Made i n China/ Fabriqu é en C hine
CSA Master Contract
Number :
268850
Numéro de contrat
principa l d e CSA
10
268850
Sample from WGen5500
8 | Westinghouse Portable Power
UNPACKING
CAUTION
Always have assistance when lifting
the generator. The generator is heavy;
lifting it could cause bodily harm.
Avoid cutting on or near staples
to prevent personal injury.
Tools required – box cutter or similar device.
1. Carefully cut the packing tape on top of the carton.
2. Fold back top aps to reveal the manual.
3. Remove the Wheel Kit Accessories cardboard box.
4. Carefully cut two sides of the carton to
remove the generator.
WHEEL KIT ACCESSORIES BOX
Open the Wheel Kit Accessories box and verify the
contents against the list below. If any parts are missing,
please locate an authorized Westinghouse Generator
dealer at service@wpowereq.com or call
1-855-944-3571.
WGen2000 Components:
Tool Bag (1)
Spark Plug Socket Wrench (1)
0.6 Liter Bottle of SAE 10W30 Oil (1)
Oil Funnel (1)
WGen3600 Components:
Wheels (2)
Tool Bag (1)
Spark Plug Socket Wrench (1)
0.6 Liter Bottle of SAE 10W30 Oil (1)
Mounting Foot (2)
Oil Funnel (1)
1
5
2
3
4
Figure 1 -Wheel and Feet Kit Hardware
1. Washer (2 used)
2. Flange Bolt M8 x16mm (4 used)
3. Locking Flange Nut M8 (4 used)
4. Hairpin Cotter Pin (2 used)
5. Wheel Axle Pin
WGen3600: 16 mm x 95mm (2 used)
WGen5500-8300 16 mm x 100mm (2used)
GENERATOR, REVIEW THE SAFETY
SECTION STARTING ON PAGE 5.
CAUTION
Never lift the generator without
assistance. The generator is heavy
and lifting without assistance could
result in personal injury.
Never use the handles as a lifting point
to support the entire weight of the
generator. Only use the handles to move
the generator by lifting the handles and
using the wheels to move the generator.
Use caution when collapsing the
handles. Hands and ngers could get
caught and pinched.
NOTICE
Assembling the generator will require lifting the unit
on one side. Make sure all engine oil and fuel are
drained from the unit prior to assembling. Once
assembled, the wheel kit is not intended for onroad use. The wheel kit is designed for use on this
generator only.
Figure 3 - Assemble Mounting Feet to Frame
3. Install the mounting foot to the frame using M8
ange bolts and nuts.
1 - Mounting Feet
2 - Flange Bolts M8
3 - Locking Flange M8 Nut
INSTALLING WHEELS TO FRAME
1. Insert axle pin through washer and wheel.
Tools Required - tool bag (included)
INSTALLING FEET TO FRAME
1. Place generator on a at surface.
2. Place a piece of cardboard or other soft material to
tip the generator onto, to protect the frame paint
and prevent the generator from sliding. Tip the
generator onto its side as shown in Figure 2 (engine
should be on the bottom).
Figure 2
10 | Westinghouse Portable Power
2. Install the wheel with axle pin through the axle
bracket on the frame. The eye of the bolt should be
facing toward the inside of the generator.
2
1
3
Figure 4 - Assemble Wheel to Frame
3. Install the hairpin cotter through the axle pin to lock
it in place.
1 - Axle Bracket
2 - Hairpin Clip
3 - Axle Pin
4. Repeat previous steps on other wheel.
ASSEMBLY
INSTALLING THE BATTERY (ELECTRIC
START GENERATORS ONLY)
WARNING
To avoid electrics hock:
• ALWAYS connect the positive (+)
battery cable (red boot) rst when
connecting battery cables.
• ALWAYS disconnect the negative (-)
battery cable (black boot) rst when
disconnecting battery cables.
• NEVER connect the negative (-)
battery cable (black boot) to the
positive (+) post on the battery.
• NEVER connect the positive (+)
battery cable (red boot) to the
negative (-) post on the battery.
• NEVER touch both battery posts
simultaneously.
• NEVER place a metal tool across
both battery posts.
• ALWAYS use insulated or
nonconducting tools when installing
the battery.
4. Pull back the black boot and securely attach
the negative (-) battery cable (black boot) to the
negative (-) battery post as shown in Figure15.
Replace the black boot so it protects the cable lug
and battery post.
2
1
NOTE: THE GENERATOR COMES EQUIPPED WITH
THE POSITIVE BATTERY CABLE (RED BOOT)
ALREADY ATTACHED.
1. Verify the positive (+) battery cable (red boot) is
securely tightened to the positive (+) battery post.
Make sure boot is over battery post.
2. Carefully remove the protective wrapping around
the lug of the negative (-) battery cable (black boot).
3. Locate negative (-) cable attached to alternator
cable, remove tie and route to the negative (-)
battery post. See gure 5 below for location of
negative (-) cable.
1
Figure 6 - Attaching the Negative (-) Battery Wire (black)
NOTE: The electric start generator is equipped
with a battery charging feature. Once the engine is
running, a small charge is supplied to the battery
via the battery cables and will slowly recharge the
battery.
Figure 5 - (1) Negative Cable
Westinghouse Portable Power | 11
FEATURES
BASIC GENERATOR FEATURES
12
10
11
3
3
1
2
12
11
10
5
4
7
8
9
8
7
6
9
Manual Start ModelsElectric Start Models
1
Engine Control Switch: Allows fuel to ow to
engine and energizes the ignition system.
2
Push Button Electric Start: Starts and stops
the engine. Only on electric start models.
3
Fuel Cap: Close until clicking sound is heard.
4
Battery Disconnect: Stops engine and
disconnects battery for storage. Only on
electric start models.
Control Panel: Contains the circuit breakers
5
and outlets
6
Battery: For electric start models only
7
Oil Fill Plug/Dipstick: Must be removed to add
and check oil.
8
Oil Drain Plug: Must be removed to drain engine oil
9
Never Flat Wheels: Not available with WGen2000
Air Cleaner Cover: Must remove to service the air
10
cleaner.
Fuel Shut o Valve: Controls the ow of fuel
11
to the engine.
12
Choke Lever: Must be put in the ON position
to start the engine and returned to the OFF
position once the engine is running. (Not included on
WGen7500)
12 | Westinghouse Portable Power
FEATURES
BASIC GENERATOR FEATURES
1
2
3
4
1
Fuel Gauge: Indicates fuel level.
Spark Plug Boot (Wire): Must be removed
2
when servicing the engine or the spark plug.
CARB Canister: Required for models sold into
3
and used in California.
4
Muer and Spark Arrester: Avoid contact
until engine is cooled down. Spark arrestor
prevents sparks from exiting the muer. It must
be removed for servicing.
Westinghouse Portable Power | 13
OPERATION
CONTROL PANEL FEATURES
12
Figure 7 - Manual Start Control Panel Features
7
3
456
1
Engine Control Switch (RUN/STOP for Manual
Start Units):
• RUN - In the RUN position, the switch allows
the generator to be started (for manual start
models).
• STOP - In the STOP position, the switch stops
the engine.
Main Circuit Breaker: The main circuit breaker
2
controls total output of all outlets to protect the
generator.
120-Volt 30 Amp TT-30 Outlet: Travel Trailer
3
outlet can supply a maximum of 30 amps and
120 volts.
4
120-Volt, 30 - Amp Twistlock Outlet (L5-30R ):
Outlet can supply 120V output.
120-Volt, 20-Amp Duplex Outlets (NEMA
5
5-20R): Each outlet is capable of carrying a
maximum of 20 amps on a single receptacle or a
combination of both receptacles.
20-Amp Circuit Breakers: This circuit breaker
6
limits the current that can be delivered through
the 120-volt duplex outlets to 20amps.
7
Ground Terminal: The ground terminal is used to
ground the generator.
14 | Westinghouse Portable Power
OPERATION
CONTROL PANEL FEATURES
3456721
Figure 8 - Electric Start Control Panel Features
1
One Push Start Button (for One Push Start Units):
• Push once to automatically start the engine.
Green light shows when unit is on.
• Push again to stop the engine.
Battery Disconnect: Push anytime to stop the
2
engine. When pressed it prevents the unit from
drawing power from the battery. Twist to unlock.
3
Hour Meter: Displays how many hours the
generator has been run when under load.
4
Main Circuit Breaker: The main circuit breaker
controls total output of all outlets to protect the
generator.
5
120/240-Volt, 30-Amp Twist Lock Outlet
(NEMA L14-30R): Outlet can supply either
120V or 240V output.
101198
7
20-Amp Circuit Breakers: Each circuit breaker
limits the current that can be delivered through
the 120-volt duplex outlets to 20amps.
8
Battery Charge Port: Used in conjunction with
the ATS when the generator is in standby mode to
charge the battery (battery charger not included).
9
Battery Indicator Light: When light is illuminated,
the battery is connected and providing power to
the electronics.
ATS Outlet: Connects the Automatic Switch to
10
the control panel (ATS not included).
11
Ground Terminal: The ground terminal is used to
ground the generator.
6
120-Volt, 20-Amp Duplex GFCI Outlets
(NEMA 5-20R): Each outlet is capable of carrying
a maximum of 20 amps on a single receptacle or a
combination of both receptacles.
Westinghouse Portable Power | 15
OPERATION
BEFORE STARTING THE GENERATOR
BEFORE STARTING THE GENERATOR,
REVIEW SAFETY SECTION STARTING
ON PAGE 5.
Location Selection – Before starting the generator,
avoid exhaust and location hazards by verifying:
• You have selected a location to operate the generator
that is outdoors and well ventilated.
• You have selected a location with a level and solid
surface on which to place the generator.
• You have selected a location that is at least 6 feet
(1.8 m) away from any building, other equipment or
combustible material.
• If the generator is located close to a building, make
sure it is not located near any windows, doors and/
or vents.
Weather – Never operate your generator outdoors during
rain, snow or any combination of weather conditions that
could lead to moisture collecting on, in or around the
generator.
Dry Surface – Always operate the generator on a dry
surface free of any moisture.
No Connected Loads – Make sure the generator has no
connected loads before starting it. To ensure there are no
connected loads, unplug any electrical extension cords
that are plugged into the control panel receptacles.
NOTICE
Starting the generator with loads already applied
to it could result in damage to any appliance being
powered o the generator during the brief start-up
period.
Grounding the Generator – The National Electric Code
(NEC), as well as many local electrical codes, may require
the generator to be connected to earth ground. The
most common application that requires a ground rod is
when you are using the generator as a separately derived
system to provide back up power to your house. Typically
this is when a transfer switch has a switched neutral.
WARNING
Always operate the generator on a
level surface. Placing the generator
on non level surfaces can cause the
generator to tip over, causing fuel
and oil to spill. Spilled fuel can ignite
if it comes in contact with an ignition
source such as a very hot surface.
NOTICE
Only operate the generator on a solid, level surface.
Operating the generator on a surface with loose
material such as sand or grass clippings can cause
debris to be ingested by the generator that could:
• Block cooling vents
• Block air intake system
As the generator application has many variables that
cannot be determined by the manufacturer of the
generator, a licensed electrician will need to determine if a
grounding rod is needed.
If a licensed electrician has determine the application
requires a ground rod, make sure it is connected to earth
ground by connecting the ground terminal on the control
panel to earth ground using copper wire (minimum 10
AWG). Consult a qualied electrician for local grounding
requirements.
Floating Neutral (WGen2000 & WGen3600: The generator
(stator winding) is isolated from the frame and from the AC
receptacle ground pin.
Neutral Bonded (WGen5500, WGen7500, WGen6500st
and WGen8300st): There is a permanent conduct or
between the generator (stator winding) and the frame.
WARNING
Be sure the generator is properly
connected to earth ground before
operating. The generator must be
grounded to prevent electrical shock
due to faulty appliances.
16 | Westinghouse Portable Power
OPERATION
POWERCORD
Using Extension Cords
Westinghouse Portable Power assumes no responsibility for the content within this table. The use of this table is the
responsibility of the user only. This table is intended for reference only. The results produced by using this table are
not guaranteed to be correct or applicable in all situations as the type and construction of cords are highly variable.
Always check with local regulations and a licensed electrician prior to installing or connecting an electrical appliance
Using Westinghouse Power Cord
Use the extension cord chart to determine the size
of the conductor for extension cord applications.
Determine the distance of the generator to the
appliance on the top line of the chart. Then select the
rated amperage of the generator on the left side of the
chart. Where the two meet is the size of the conductor
required for the application.
The WCG25 power cord is connected to the generator
at the 120/240 plug. The opposite end of the power
cord is a fan tail receptacle with 2 green receptacles
and 2 red receptacles. Each receptacle is rated at
120 volts AC. To balance the load on the generator’s
alternator, use the red and green identiers on the fan
tail receptacle. To keep the load balanced, connect
the loads so that both color receptacles are used. An
example is one in red and one in green. Do not connect
2 in red and none in green, or 2 in green and none in
red. If only one color receptacle is used with multiple
loads, the alternator may experience an unbalanced
load, causing undue vibration to generator.
Red Dots
1
- WCG25 Extension Cord
2
Green Dots
Westinghouse Portable Power | 17
OPERATION
TRANSFER SWITCH CONNECTIONS
The Westinghouse generator is wired with the neutral
bonded to ground. If you are connecting your generator
to a panel board transfer switch, a licensed electrician
will need to consider removing the bonded neutral to
ensure proper operation of household GFCI circuits.
This is done by removing the jumper wire that connects
the alternator ground to the alternator neutral.
If the bonded neutral is removed the generator must be
relabeled as oating neutral on the control panel.
If your generator is equipped with GFCI receptacles,
removing the bonded neutral may not allow proper
operation of the GFCI receptacles. Keep the jumper
wire with the owner’s manual in case it is needed for
future use when not connected to a transfer switch.
ADDING / CHECKING ENGINE
FLUIDS AND FUEL
BEFORE ADDING/CHECKING ENGINE
FLUIDS AND FUEL, REVIEW SAFETY
SECTION STARTING ON PAGE 5.
DANGER
Filling the fuel tank with gasoline while
the generator is running can cause
gasoline to leak and come in contact
with hot surfaces that can ignite the
gasoline.
Before starting the generator, always check the level of:
• Engine oil
• Gasoline in the fuel tank
Once the generator is started and the engine gets
warm, it is not safe to add gasoline to the fuel tank or
engine oil to the engine while the engine is running or
the engine and muer are hot.
Figure 11
CHECKING AND / OR ADDING ENGINE OIL
WARNING
Internal pressure can build in the
engine crankcase while the engine
is running. Removing the oil ll plug/
dipstick while the engine is hot can
cause extremely hot oil to spray out
of the crankcase and can severely
burn skin. Allow engine oil to cool for
several minutes before removing the
oil ll plug/dipstick.
The unit as shipped does not contain oil in the engine.
You must add engine oil before starting the generator
for the rst time. See Checking Engine Oil and Adding
Engine Oil on page 24 for instructions on checking
engine oil level and the procedure for adding engine oil.
NOTICE
The engine does not contain engine oil as shipped.
Attempting to start the engine can damage
engine components. The owner of the generator
is responsible to ensure the proper oil level is
maintained during the operation of the generator.
Failure to maintain the proper oil level can result in
engine damage.
18 | Westinghouse Portable Power
OPERATION
ADDING GASOLINE TO THE FUEL TANK
WARNING
Never refuel the generator while the
engine is running.
Always turn the engine o and allow
the generator to cool before refueling.
Required Gasoline – Only use gasoline that meets the
following requirements:
• Unleaded gasoline only
• Gasoline with maximum 10% ethanol added
• Gasoline with an 87 octane rating or higher
Filling the Fuel Tank – Follow the steps below to ll the
fuel tank:
1. Shut o the generator.
2. Allow the generator to cool down so all surface
areas of the muer and engine are cool to the
touch.
3. Move the generator to a at surface.
4. Clean area around the fuel cap.
5. Remove the fuel cap by rotating counterclockwise.
6. Slowly add gasoline into the fuel tank. Be very
careful not to overll the tank. The gasoline level
should NOT be higher than the ller neck (see
Figure 12).
7. Install the fuel cap by rotating clockwise until
you hear a click, indicating the cap is completely
installed.
BEFORE STARTING THE GENERATOR
BEFORE STARTING THE GENERATOR,
REVIEW SAFETY SECTION STARTING
ON PAGE 5.
Before attempting to start the generator,
verify the following:
• The engine is lled with engine oil. See Checking Engine Oil on page 24.
• The generator is situated in a proper location
(Location Selection on page 16).
• The generator is on a dry surface (Weather and Dry Surface on page 16).
• All loads are disconnected from the generator (No Connected Loads on page 16).
• The generator is properly grounded the Generator
(page 16).
DANGER
Never use the generator in a location
that is wet or damp. Never expose the
generator to rain, snow, water spray or
standing water while in use. Protect
the generator from all hazardous
weather conditions. Moisture or ice
can cause a short circuit or other
malfunction in the electrical circuit.
Never operate the generator in an
enclosed area. Engine exhaust
contains carbon monoxide. Only
operate the generator outside and
away from windows, doors and vents.
Figure 12 - Maximum Gasoline Fill Level
CAUTION
Avoid prolonged skin contact with
gasoline. Avoid prolonged breathing of
gasoline vapors.
NOTICE
The engine is equipped with a low oil shutdown
switch. If the oil level becomes low, the engine may
shut down and not start until the oil is lled to the
proper level. Poor oil quality may interfere with the
operation of the low oil shutdown switch.
The owner of the generator is responsible to ensure
the proper oil level is maintained during the operation
of the generator. Failure to maintain the proper oil
level can result in engine damage.
Westinghouse Portable Power | 19
OPERATION
MANUALLY STARTING A GENERATOR
NOTE: This procedure can also be used on an
electric start generator.
1. Check oil levels (see Adding Engine Oil page 24)
2. Make sure the circuit breakers are properly set (see
Figure 13 below).
Figure 13 - Breakers
1
240/120VMain Circuit Breaker Operating Position
2
240/120V Main Circuit Breaker Tripped Position
3
120V Circuit Breaker Operating Position
4
120V Circuit Breaker Tripped Position
4. Push the engine control switch into the RUN
position (see Figure 16 below).
Figure 16 - Engine Control Switch - RUN
5. Firmly grasp and pull the recoil handle slowly until
you feel increased resistance. At this point, apply
a rapid pull while pulling up and slightly away from
the generator (see Figure20).
2. Move the fuel shut o valve to the ON position (see
Figure 14 below).
Figure 14 - Fuel Shut O - ON
3. Move the choke lever to the ON position
(see Figure 15 below).
Figure 17 - Engine Recoil Handle - PULL
6. As the engine starts and stabilizes, gradually move
the choke lever back to the OFF position. (Figure 18)
Figure 18 - Choke - OFF
Figure 15 - Choke - ON
20 | Westinghouse Portable Power
OPERATION
STARTING ONE
PUSH START GENERATOR
1. Verify the battery is properly installed and both
battery cables are attached (see Installing the Battery (Electric Start Generators Only) on page 11).
2. Make sure the circuit breakers are properly set (see
Figure 13 on page 20.
3. Move the fuel shuto valve to the ON position (see
Figure 19 below).
Figure 19 - Fuel Shut O - ON
4. Rotate the red Battery Disconnect button clockwise
until the button pops out (see 1 below) .
5. Push and hold the engine start push button for 1
second and release (see Figure 22).
• The engine will automatically set the choke and
begin the start sequence.
• If the engine has started successfully the light
indicator on the engine start button will turn
green.
• If the engine fails to start, the generator controls
will attempt to start the engine two more times
for a total of three attempts.
• If the third attempt fails, the light on the engine
start button will turn red.
• If the engine has failed to start after three
attempts the engine start button can be pushed
again to begin the automatic start sequence.
• The red engine stop button can be pushed at any
time during the automatic start sequence to abort
the engine start attempt.
NOTE: If the cranking speed drops after each
unsuccessful attempt, then the battery may not
be adequately charged. You can alternatively start
the generator using the recoil start as instructed
in Manually Starting a Generator on page 20.
Figure 21 - Battery Disconnect - Twist to unlock
Figure 22 - Push Button Start
Westinghouse Portable Power | 21
OPERATION
STOPPING THE GENERATOR
Normal Operation
During normal operation, use the following steps to
stop your generator:
1. Remove any connected loads from the control
panel receptacles.
2. Allow the generator to run at “no load” to reduce
and stabilize engine and alternator temperatures.
3. Position the engine control switch to STOP or if you
plan to store the generator after use, turn the fuel
shuto valve to the OFF position and allow the fuel
to be consumed from the carburetor.
4. For Push Button Start models if you plan to store
the generator after use push the Battery Disconnect
button in so it stops drawing power from the
battery.
Manual Start - Move switch to STOP
During an Emergency
If there is an emergency and the generator must be
stopped quickly, position the engine control switch to
the OFF position immediately.
MAINTENANCE
BEFORE PERFORMING MAINTENANCE ON THE GENERATOR, REVIEW THE
SAFETY SECTION STARTING ON PAGE 5, AS WELL AS THE FOLLOWING
SAFETY MESSAGES.
WARNING
Avoid accidentally starting the
generator during maintenance by
removing the spark plug boot from
the spark plug. For electric start
generators, also disconnect the
battery cables from the battery
(disconnect the black negative (-)
cable rst) and place the cables away
from the battery posts to avoid arcing.
Push Button Start - Push in start/stop button to STOP
or push in Battery Disconnect button if you plan to store
generator to prevent draining the battery
WARNING
Internal pressure can build in the
engine crankcase while the engine
is running. Removing the oil ll plug/
dipstick while the engine is hot can
cause extremely hot oil to spray out
of the crankcase and can severely
burn skin. Allow engine oil to cool for
several minutes before removing the
oil ll plug/dipstick.
Allow hot components to cool to
the touch prior to performing any
maintenance procedure.
22 | Westinghouse Portable Power
Always perform maintenance in a wellventilated area. Gasoline fuel and fuel
vapors are extremely ammable and
can ignite under certain conditions.
MAINTENANCE
MAINTENANCE SCHEDULE
WARNING
Failure to perform periodic
maintenance or not following
maintenance procedures can cause
the generator to malfunction and
could result in death or serious injury.
NOTICE
Periodic maintenance intervals vary depending
on generator operating conditions. Operating the
generator under severe conditions, such as sustained
high-load, high-temperature, or unusually wet or
dusty environments, will require more frequent
periodic maintenance. The intervals listed in the
maintenance schedule should be treated only as a
general guideline.
TABLE 1: MAINTENANCE SCHEDULE - OWNER PERFORMED
After First 20
Maintenance Item
Before Every
Use
Hours or First
Month of Use
Following the maintenance schedule is important
to keep the generator in good operating condition.
The following is a summary of maintenance items by
periodic maintenance intervals.
After 50 Hours
of Use or Every
6 Months
CAUTION
Avoid skin contact with engine
oil or gasoline. Prolonged
skin contact with engine oil
or gasoline can be harmful.
Frequent and prolonged
contact with engine oil may
cause skin cancer. Take
protective measures and
wear protective clothing and
equipment. Wash all exposed
skin with soap and water.
After 100 Hour
of Use or Every
6 Months
After 300 Hours
of Use or Every
Year
Engine Oil
Cooling Features
Air Filter
Spark Plug
Spark Arrestor
*Service more frequently if operating in dry and dusty conditions
Check LevelChangeChange--
Check/Clean----
Check-Clean* -Replace
---Check/CleanReplace
---Check/Clean-
TABLE 2: MAINTENANCE SCHEDULE - AUTHORIZED WESTINGHOUSE
SERVICE DEALER PERFORMED
Maintenance Item
Valve Clearance
Fuel Filter
Idle Speed
After First 20
Before Every
Use
----Check/Adjust
---Check/Clean-
----Check/Adjust
Hours or First
Month of Use
After 50 Hours
of Use or Every
6 Months
After 100 Hour
of Use or Every
6 Months
After 300 Hours
of Use or Every
Year
Westinghouse Portable Power | 23
MAINTENANCE
ENGINE OIL MAINTENANCE
Engine Oil Specication
1. Only use the engine oil specied in Figure 25.
2. Only use 4-stroke/cycle engine oil. NEVER USE
2-STROKE/CYCLE OIL. Synthetic oil is an
acceptable substitute for conventional oil.
Figure 25 - Recommended Oil
CHECKING ENGINE OIL
NOTICE
Always maintain proper engine oil level. Failure to
maintain proper engine oil level could result in severe
damage to the engine and/or shorten the life of the
engine. Always use the specied engine oil. Failure
to use the specied engine oil can cause accelerated
wear and/or shorten the life of the engine.
6. Check oil level: When checking the engine oil,
remove the oil ll plug/dipstick and wipe it clean.
Thread the oil ll plug/dipstick all the way back in
and then remove and check the oil level on the oil
ll plug/dipstick.
• Acceptable Oil Level – Oil is visible on the
crosshatches between the H and L lines on the oil
ll plug/dipstick (see Figure 27).
• Low Oil – Oil is below the L line on the oil ll
plug/ dipstick.
Engine oil level should be checked before every use.
1. Always operate or maintain the generator
on a at surface.
2. Stop engine if running.
3. Let engine sit and cool for several minutes (allow
crankcase pressure to equalize).
4. With a damp rag, clean around the
oil ll plug/dipstick.
5. Remove oil ll plug/dipstick (see Figure 26 below).
Figure 26 - Oil Fill Plug/Dipstick
Figure 27 - Checking Oil Level
ADDING ENGINE OIL
1. Always operate or maintain the generator
on a at surface.
2. Stop engine if running.
3. Let engine sit and cool for several minutes (allow
crankcase pressure to equalize).
4. Thoroughly clean around the oil ll plug/dipstick.
5. Remove oil ll plug/dipstick and wipe clean.
6. Select the proper engine oil as specied
in Figure 25.
7. Using the supplied funnel and tube, slowly add
engine oil to the engine. Stop frequently to check
the level to avoid overlling.
8. Continue to add oil until the oil is at the correct
level. See Figure 27.
24 | Westinghouse Portable Power
MAINTENANCE
CHANGING ENGINE OIL
1. Stop the engine.
2. Let engine sit and cool for several minutes (allow
crankcase pressure to equalize).
3. Place oil pan (or suitable container) under the oil
drain plug (see Figure 28).
4. With a damp rag, thoroughly clean around the oil
drain plug.
5. Remove the oil drain plug (see Figure 28).Once
removed, place the oil drain plug on a clean
surface.
Cleaning the Air Filter
The air lter must be cleaned after every 50 hours of
use or 3 months (frequency should be increased if
generator is operated in a dusty environment).
1. Turn o the generator and let it cool for several
minutes if running.
2. Move the generator to a at, level surface.
3. Unclip the clips on the top and bottom of the air
lter cover (Figure 29) or turn the small knob on the
bottom (Figure 30) and remove the air lter cover.
Figure 28 - Oil Drain Plug
6. Allow oil to completely drain.
7. Replace oil drain plug.
8. Fill crankcase with oil following the steps outlined in
Adding Engine Oil on page 24.
NOTICE
Never dispose of used engine oil by dumping the
oil into a sewer, on the ground, or into ground
water or waterways. Always be environmentally
responsible. Follow the guidelines of the EPA or
other governmental agencies for proper disposal
of hazardous materials. Consult local authorities or
reclamation facility.
AIR FILTER MAINTENANCE
WARNING
Never use gasoline or other ammable
solvents to clean the air lter. Use only
household detergent soap to clean the
air lter.
Figure 29 - Some units have clips that
secure air lter
4. Remove the black coarse air lters (see Figure 30).
Figure 30 - Remove Coarse Air Filters
5. Wash the foam air lter elements by submerging
the elements in a solution of household detergent
soap and warm water. Slowly squeeze the foam to
thoroughly clean.
Figure 30 - Some units have
a knob at the bottom which
secures air lter
Westinghouse Portable Power | 25
MAINTENANCE
Cleaning the Air Filter - Continued from Page 25
NOTICE
NEVER twist or tear the foam air lter element
during cleaning or drying. Only apply slow but rm
squeezing action.
6. Rinse in clean water by submerging the air lter
elements in fresh water and applying a slow
squeezing action
NOTICE
Never dispose of soap cleaning solution used to
clean the air lter by dumping the solution into
a sewer, on the ground, or into ground water or
waterways. Always be environmentally responsible.
Follow the guidelines of the EPA or other
governmental agencies for proper disposal of
hazardous materials. Consult local authorities or
reclamation facility.
7. Dispose of used soap cleaning solution properly.
8. Dry the air lter elements by again applying a slow
rm squeezing action.
9. Once the air lters are dry, coat the air lters with
clean engine oil (see Figure 31 below).
10. Squeeze the lters to remove any excess oil (see
Figure 32 below).
Figure 32
11. Install the lters back into the unit. If there are two
lters make sure the gray (ne) air lter goes in
rst followed by the black (coarse) air lter on the
outside.
12. Install the air lter cover and secure the air lter
assemble.
SPARK PLUG MAINTENANCE
The spark plug must be checked and cleaned after
every 100 hours of use or 6 months and must be
replaced after 300 hours of use or every year.
Figure 31
26 | Westinghouse Portable Power
1. Stop the generator and let it cool for several
minutes if running.
2. Move the generator to a at, level surface.
3. Remove the spark plug boot by rmly pulling the
plastic spark plug boot handle directly away from
the engine (see Figure 33).
NOTICE
Never apply any side load or move the spark plug
laterally when removing the spark plug. Applying a
side load or moving the spark plug laterally may crack
and damage the spark plug boot.
MAINTENANCE
6. Place a clean rag over the opening created by the
removal of the spark plug to make sure no dirt can
get into the combustion chamber.
• Inspect the spark plug for:
• Cracked or chipped insulator
• Excessive wear
SPARK PLUG GAP
Figure 33
4. Clean area around the spark plug.
5. Using the 13/16” spark plug socket wrench
provided, remove the spark plug from the cylinder
head (see Figure 34 below).
• Spark plug gap (the acceptable
limit of 0.027–0.032 in.
[0.70 – 0.80 mm]) (see Figure 35).
Figure 35
NOTICE
Use only recommended spark plugs when servicing.
The manufacturer is not responsible for engine
damage when using spark plugs not recommended
by the manufacturer.
7. Install the spark plug by carefully following the
steps outlined below:
a. Carefully insert the spark plug back into the
cylinder head. Hand-thread the spark plug until
it bottoms out.
b. Using the 13/16” spark plug socket wrench
provided, turn the spark plug to ensure it is fully
seated.
c. Replace the spark plug boot, making sure the
boot fully engages the spark plug’s tip.
Figure 34 – Removing Spark Plug
Recommended Spark Plug Replacement:
AC Delco: 4EXLS
Autolite: 52
Champion: N9YC
Bosch: W7DC
Torch: F7TC
Westinghouse Portable Power | 27
MAINTENANCE
TESTING GFCI OUTLETS
1. Start the generator and allow it to warm up.
2. Press the test button on the GFCI outlet.
Reset Button
1
2
Figure 36 - (1) Bolt, (2) Battery Hold Down Plate
4. Disconnect the black negative (-) battery cable from
the battery rst.
5. Disconnect the red positive (+) battery cable second and remove the battery.
Test Button
3. The reset button should pop out and there will
be no power from the outlets. If the reset button
does not pop out, the GFCI outlet is not working
correctly and must be repaired before the generator
can be operated.
4. Press the reset button to restore power to the
outlet.
BATTERY SERVICE
To ensure the battery remains charged, the generator
should be started every 2 to 3 months and run for a
minimum of 15 minutes. If the generator is stored more
than a year without running, a battery charger may be
needed to recharge the battery.
NOTICE
Dispose of the used battery properly according to
the guidelines established by your local or state
government.
6. Install the new battery into the generator frame.
7. Connect the red positive (+) battery cable to the
battery rst.
8. Connect the black negative (-) battery cable to the
battery second.
9. Install the battery hold-down plate using the nuts
removed in step 2.
10. Install the spark plug wire onto spark plug.
See below for the battery specication
when replacing the battery.
Westinghouse Part No.100557
After Market Battery
Model
Volts12
YT9A
Battery Replacement
1. Remove the spark plug wire from spark plug.
2. Loosen and remove the bolt on the battery hold
down plate and swing the plate out (see Figure 36).
3. Tip the battery forward slightly to access battery
cables.
28 | Westinghouse Portable Power
Amp Hr9
Dimensions5 5/16in by 3in by 5 3/8in
MAINTENANCE
CLEANING THE GENERATOR
It is important to inspect and clean the generator before
every use.
Clean All Engine Air Inlet and Outlet Ports – Make
sure all engine air inlet and outlet ports are clean of any
dirt and debris to ensure the engine does not run hot
(see Figure 38).
Figure 38 - Engine Air Inlet and Outlet Ports
Clean All Engine Cooling Fins – Use a damp rag and
a brush to loosen and remove all dirt on or around the
engine’s cooling ns (see Figure 39).
CLEANING THE SPARK ARRESTOR
Check and clean the spark arrestor after every 100
hours of use or 6 months.
1. Stop the generator and let it cool for several
minutes if running.
2. Move the generator to a at, level surface.
3. Remove heat shield around the spark arrestor.
4. Using a at head screw driver remove the screw
holding in the spark arrestor.
5. Using a wire brush, remove any dirt and debris that
may have collected on the spark arrestor screen.
6. If the spark arrestor screen shows signs of wear
(rips, tears or large openings in the screen), replace
the spark arrestor screen.
7. Place spark arrester back over muer tip and
secure screw.
Figure 39 - Engine Cooling Fins
Clean All Alternator Cooling Air Inlets and Exhaust
Ports – Make sure the cooling air inlets and exhaust
ports of the alternator are free of any debris and obstructions. Use a vacuum cleaner to remove dirt and
debris stuck in the cooling air inlets and exhaust ports
(see Figure 40 and Figure 41).
Figure 40Figure 41
General Cleaning of the Generator – Use a damp rag
to clean all remaining surfaces.
Westinghouse Portable Power | 29
MAINTENANCE
STORING GENERATOR
WARNING
Never store a generator with fuel in the
tank indoors or in a poorly ventilated
area where the fumes can come in
contact with an ignition source such
as a: 1) pilot light of a stove, water
heater, clothes dryer or any other gas
appliance; or 2) spark from an electric
appliance.
NOTICE
Gasoline stored for as little as 60 days can go bad,
causing gum, varnish and corrosive buildup in fuel
lines, fuel passages and the engine. This corrosive
buildup restricts the ow of fuel, preventing an engine
from starting after a prolonged storage period.
Proper care should be taken to prepare the generator
for any storage.
1. For electric start units make sure the Battery
Disconnect button is pressed in so the generator
does not draw power from battery.
2. Clean the generator as outlined in Cleaning the
Generator on page 29.
3. Drain all gasoline from the fuel tank as best as
possible.
4. With the fuel shut o valve open, start the engine
and allow the generator to run until all the remaining
gasoline in the fuel lines and carburetor is
consumed and the engine shuts o.
5. Close the fuel shut o valve.
6. Change the oil (see Changing Engine Oil on page
25).
7. Remove the spark plug (see Spark Plug
Maintenance on page 26) and place about 1
tablespoon of oil in the spark plug opening. While
placing a clean rag over the spark plug opening,
slowly pull there coil handle to allow the engine to
turn over several times. This will distribute the oil
and protect the cylinder wall from corroding during
storage.
8. Replace the spark plug (see Spark Plug
Maintenance on page 26).
9. Move the generator to a clean, dry place for
storage.
TROUBLESHOOTING
WARNING
Before attempting to service or troubleshoot the generator, the owner or service technician must rst read the owner’s
manual and understand and follow all safety instructions. Failure to follow all instructions may result in conditions that
can lead to voiding of the EPA certication or product warranty, serious personal injury, property damage or even death.
PROBLEMPOTENTIAL CAUSESOLUTION
1. Circuit breakers are tripped.1. Reset the circuit breakers and check
for overload condition.
Engine is running, but no
electrical output
2. The power cord’s plug connector is not
fully engaged in the generator’s outlet.
3. Faulty or defective power cord3. Replace power cord.
4. Faulty or defective electrical appliance4. Try connecting a known good
5. GFCI outlet is tripped5. Press the reset button on the GFCI
6. If trying 1-5 above does not solve
the problem, the cause might be the
generator has a fault.
2. Verify plug connector is rmly engaged
in the generator’s outlet. If using the
240V outlet, make sure plug connector
is rotated 1/4 turn in the clockwise
direction.
appliance to verify the generator is
producing electrical power.
outlet (see page 28).
6. Take the generator to your nearest
authorized service dealer.
30 | Westinghouse Portable Power
TROUBLESHOOTING
Engine will not start or
remain running while
trying to start.
1. Fuel shuto valve is in the OFF
position.
2. Generator is out of gasoline.2. Add gasoline to the generator (see
3. Fuel ow is obstructed.3. Inspect and clean fuel delivery
4. Unit is over choked.4. Move the choke lever halfway between
5. Starting battery may have insucient
charge
6. Dirty air lter6. Check and clean the air lter (see page
7. Low oil level shut down switch is
preventing the unit from starting.
8. Spark plug boot is not fully engaged
with the spark plug tip.
9. Spark plug is faulty.9. Remove and check the spark plug.
10. Dirty/plugged spark arrestor10. Check and clean the spark arrestor
11. Stale fuel11. Drain fuel and replace with fresh fuel
12. If trying 1-11 above does not solve
the problem, the cause might be the
generator has a fault.
1. Move the fuel shut o valve to the ON
position (see Figure 14 page 20).
page 19).
passages.
the ON and OFF positions.
5. On electric start models only. Check
battery output and charge battery as
necessary.
25).
7. Check oil level and add oil if necessary
(see page 24).
8. Firmly push down on the spark plug
boot to ensure the boot is fully engaged
Replace if faulty (see page 27).
(see page 29).
(see page 19).
12. Take the generator to your nearest
authorized service dealer.
PROBLEMPOTENTIAL CAUSESOLUTION
1. Generator is out of fuel.1. Check fuel level (see page 19). Add
fuel if necessary.
Generator suddenly
stops running.
Engine runs
erratic; does not hold a
2. The low oil shut down switch has
stopped the engine.
3. Too much load3. Restart the generator and reduce the
4. If trying 1-3 above does not solve the
problem,the cause might be a fault in the
generator.
1. Choke was left in the ON position.1. Move choke to the OFF position
2. Dirty air lter2. Clean the air lter (see pages26-29).
3. Applied loads maybe cycling on and o3. As applied loads cycle, changes in
2. Check oil level and add oil if necessary
(see page 24).
load.
4. Take the generator to your nearest
authorized service dealer.
engine speed may occur; this is a normal
condition.
steady RPM.
4. If trying 1-3 above does not solve
the problem, the cause might be a
fault in the generator
4. Take the generator to your nearest
authorized service dealer.
Westinghouse Portable Power | 31
WGen2000 EXPLODED VIEW
32 | Westinghouse Portable Power
WGen2000 ENGINE VIEW
Westinghouse Portable Power | 33
WGen3600 EXPLODED VIEW
34 | Westinghouse Portable Power
WGen3600 ENGINE VIEW
Westinghouse Portable Power | 35
WGen5500 EXPLODED VIEW
36 | Westinghouse Portable Power
WGen5500 ENGINE VIEW
Westinghouse Portable Power | 37
WGen7500 EXPLODED VIEW
38 | Westinghouse Portable Power
WGen7500 ENGINE VIEW
Westinghouse Portable Power | 39
WGen2000 SCHEMATIC
40 | Westinghouse Portable Power
WGen3600 SCHEMATIC
Westinghouse Portable Power | 41
WGen5500 SCHEMATIC
42 | Westinghouse Portable Power
WGen7500 SCHEMATIC
Westinghouse Portable Power | 43
44 | Westinghouse Portable Power
Loading...
+ hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.