Westinghouse 5300, 6600 User Manual

USER MANUAL

121525Rev01

WGen5300s

Portable Generator

5300 Running Watts | 6600 Peak Watts

WARNING

Operating, servicing and maintaining this equipment can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. To minimize exposure, avoid breathing exhaust, do not idle the engine except as necessary, service your equipment in a well-ventilated area and wear gloves or wash your hands frequently when servicing your equipment. For more information go to www.P65Warnings.ca.gov.

DISCLAIMERS:

All information, illustrations and specications in this manual are based on the latest information available at the time of publishing. The illustrations used in this manual are intended as representative reference views only. Moreover, because of our continuous product improvement policy, we may modify information, illustrations and/or specications to explain and/or exemplify a product, service or maintenance improvement. We reserve the right to make any change at any time without notice. Some images may vary depending upon which model is shown.

No part of this publication may be reproduced or used in any form by any means – graphic, electronic or mechanical, including photocopying, recording, taping or information storage and retrieval systems – without the written permission of Westinghouse Outdoor Power Equipment, LLC.

DANGER

This manual contains important instructions for operating this generator. For your safety and the safety of others, be sure to read this manual thoroughly before operating the generator. Failure to properly follow all instructions and precautions can cause you and others to be seriously hurt or killed.

WGen5300s TECHNICAL SPECIFICATIONS

Model Number

WGen5300s

Running Watts

5300 6600 4.7Gal/18.0L 3600 TCI F7TC 274cc 75X62 0.7L 10W30 <23%

Peak Watts

Fuel Tank Size (G/L)

Rated Speed (RPM)

Ignition Type

Spark plug

Engine Disp (cc)

Stroke X Bore

NOTICE

Even with a carburetor modication, engine horsepower will decrease about 3.5% for each 300 meter (1,000 foot) increase in altitude. The eect of altitude on horsepower will be greater if no carburetor modication is made. A decrease in engine horsepower will decrease the power output of the generator. Contact our service team to order altitude kits.

FOR YOUR RECORDS:

Date of Purchase:

Generator Model Number:

Purchased from Store/Dealer:

Generator Serial Number:

Oil Capacity (L) Oil Type THD

HAVE QUESTIONS? Email us at service@wpowereq.com

or call 1-855-944-3571

2 | Westinghouse Outdoor Power Equipment, LLC

IMPORTANT: KEEP YOUR PURCHASE RECEIPT TO ENSURE TROUBLE-FREE

WARRANTY COVERAGE.

PRODUCT REGISTRATION

To ensure trouble-free warranty coverage, it is important you register your Westinghouse generator. You can register your generator by either:

1. Filling in the product registration form below and mailing to:

Product Registration

Westinghouse Outdoor Power Equipment, LLC

777 Manor Park Drive Columbus, Ohio 43228

2. Registering your product Online at wpowereq.com/register

To register your generator you will need to locate the serial number:

WHERE IS MY SERIAL NUMBER?

WGen5300s

5302Rev01

Westinghouse Outdoor Power Equipment, LLC

WESTINGHOUSE PRODUCT REGISTRATION FORM

PERSONAL INFORMATION GENERATOR INFORMATION

First Name: _______________________________________ Model Number: _____________________________________

Last Name: _______________________________________ Serial Number: ______________________________________

Street Address: ___________________________________ Date Purchased: ____________________________________

Street Address: ___________________________________ Purchased From: ____________________________________

City, State, ZIP: ____________________________________

Country: __________________________________________

Phone Number: ___________________________________

E-Mail: ___________________________________________

Westinghouse Outdoor Power Equipment, LLC | 3

TABLE OF CONTENTS WGen5300s

TECHNICAL SPECIFICATIONS .................

PRODUCT REGISTRATION ....................

Locate Serial Number .......................3

Product Registration .......................3

Product Registration Form ...................3

SAFETY

UNPACKING

ASSEMBLY

FEATURES

OPERATION

.....................................5

Safety Denitions ..........................5

Safety Symbol Denitions ...................5

General Safety Rules ........................6

Safety Labels and Decals ....................7

.................................9

What Comes in the Box ......................9

Wheel Kit Accessories Box ...................9

.................................10

Installing Wheels and Feet ....................10

Installing the battery.........................

.................................

Generator Features .........................

Control Panel Features .....................

.................................

Before Starting the Generator .................

Altitude Conversion Kit ......................

Power Cord ..............................

Using Extension Cords ...................

Using Voltage Selector Switch ...........

Transfer Switch Connections ..................

How to Float the Neutral Ground ............

Engine Fluids and Fuel .......................17

Adding Gasoline to the Fuel Tank ...........

Power Output and Demand ...

Breaking in the Engine .......................

Starting the Generator ......................

Electric Start

Manual Start

Stopping the Generator ......................

Normal Operation .......................

During an Emergency ....................

............................

................

2 3

12 12 14

15 1 15 16 16 16 17 17

18 19 19 1

20 20

20 20 20

MAINTENANCE

Maintenance Reminders .....................

Maintenance Schedule ......................

Inspecting and Cleaning the Spark Arrestor ......

Draining the Carburetor Float Bowl .............

Engine Oil Maintenance .....................

Engine Oil Specication ...................

Checking Engine Oil .....................

Adding Engine Oil .......................

Changing Engine Oil .....................24

Air Filter Maintenance .......................

Cleaning the Air Filter ....................

Spark Plug Maintenance .....................

Checking and Ad

Cleaning Fuel Strainer and Fuel Filter ...........

Cleaning the Generator ......................

Storage ..................................

TROUBLE SHOOTING

EXPLODED AND ENGINE VIEWS

WGen5300s Exploded View WGen5300s Engine View .

SCHEMATICS

WGen5300s Schematic

..............................

................................

justing Valve Lash ..............2

.........................

................

.................29

....................31

... ............. ..33

....

20 20

22 22

23 23 23 23

24 25 25

26 26 27

4 | Westinghouse Outdoor Power Equipment, LLC

SAFETY

SAFETY DEFINITIONS

The words DANGER, WARNING, CAUTION and NOTICE are used throughout this manual to highlight important information. Be certain that the meanings of these alerts are known to all who work on or near the equipment.

This safety alert symbol appears with most safety statements. It means attention, become alert, your safety is involved! Please read and abide by the message that follows the safety alerts symbol.

DANGER

Indicates a hazardous situation which, if not avoided, will result in death or serious injury.

WARNING

Indicates a hazardous situation which, if not avoided, could result in death or serious injury.

SAFETY SYMBOL DEFINITIONS

Symbol Description

Safety Alert Symbol

Asphyxiation Hazard

Burn Hazard

Burst/Pressure Hazard

Don’t leave tools in the area

Electrical Shock Hazard

CAUTION

Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

NOTICE

Indicates a situation which can cause damage

to the generator, personal property and/or the environment, or cause the equipment to operate improperly.

NOTE: Indicates a procedure, practice or condition

that should be followed in order for the

generator to function in the manner

intended.

Explosion Hazard

Fire Hazard

Lifting Hazard

Pinch-Point Hazard

Read Manufacturer’s Instructions

Read Safety Messages

Before Proceeding

Wear Personal Protective Equipment (PPE)

Westinghouse Outdoor Power Equipment, LLC | 5

SAFETY

GENERAL SAFETY RULES

Never use the generator in a location that is wet or damp. Never expose the generator to rain, snow, water spray or standing water while in use. Protect the generator from all hazardous weather conditions. Moisture or ice can cause a short circuit or other malfunction in the electrical circuit.

Never operate the generator in an enclosed area. Engine exhaust contains carbon monoxide. Only operate the generator outside and away from windows, doors and vents.

Voltage produced by the generator could result in death or serious injury.

• Never operate the generator in rain or a ood plain unless proper precautions are taken to avoid being subject to rain or a ood.

• Never use worn or damaged extension cords.

• Always have a licensed electrician connect the generator to the utility circuit.

• Never touch an operating generator if the generator is wet or if you have wet hands.

• Never operate the generator in highly conductive areas such as around metal decking or steel works.

• Always use grounded extension cords. Always use three-wire or double-insulated power tools.

• Never touch live terminals or bare wires while the generator is operating.

• Be sure the generator is properly grounded before operating.

DANGER

WARNING

Gasoline and gasoline vapors are extremely ammable and explosive under certain conditions.

• Always refuel the generator outdoors, in a well-ventilated area.

• Never remove the fuel cap with the engine running.

• Never refuel the generator while the engine is running. Always turn engine o and allow the generator

to cool before refueling.

• Only ll fuel tank with gasoline.

• Keep sparks, open ames or other form of ignition (such as match, cigarette, static electric source)

away when refueling.

• Never overll the fuel tank. Leave room for fuel to expand. Overlling the fuel tank can result in a sudden overow of gasoline and result in spilled gasoline coming in contact with HOT surfaces. Spilled fuel can ignite. If fuel is spilled on the generator, wipe up any spills immediately. Dispose of rag properly. Allow area of spilled fuel to dry before operating the generator.

• Wear eye protection while refueling.

• Never use gasoline as a cleaning agent.

• Store any containers containing gasoline in a well-ventilated area, away from any combustibles or

source of ignition.

• Check for fuel leaks after refueling. Never operate the engine if a fuel leak is discovered.

WARNING

Never operate the generator if powered items overheat, electrical output drops, there is sparking, ames or smoke coming from the generator, or if the receptacles are damaged.

Never use the generator to power medical support equipment.

Never modify the generator.

Never operate the generator if it vibrates at high levels, if engine speed changes greatly or if the engine misres often.

NOTICE

Always remove any tools or other service equipment used during maintenance from the generator before operating.

6 | Westinghouse Outdoor Power Equipment, LLC

Always disconnect tools or

appliances from the generator before starting.

SAFETY

SAFETY LABELS AND DECALS

Westinghouse Outdoor Power Equipment, LLC

ON = COLD START OFF = RUN/WARM START

WGen5300s

5302Rev01

Westinghouse Outdoor Power Equipment, LLC | 7

SAFETY

SAFETY LABELS AND DECALS

8 | Westinghouse Outdoor Power Equipment, LLC

UNPACKING

CAUTION

Always have assistance when lifting the generator. The generator is heavy; lifting it could cause bodily harm.

Avoid cutting on or near staples to prevent personal injury.

Tools required – box cutter or similar device.

1. Carefully cut the packing tape on top of the carton.

2. Fold back top aps to reveal the manual.

3. Remove the Wheel Kit Accessories cardboard box.

4. Carefully cut two sides of the carton to remove the generator.

WHAT COMES IN THE BOX

Manual Quick Start Guide Liter Bottle of SAE 10W30 Oil (1) Spark Plug Socket Wrench (1) Wheel Assembly Wrench Wheel Kit Accessories Box Funnel (1)

WHEEL KIT ACCESSORIES BOX

Open the Wheel Kit Accessories box and verify the contents against the list right. If any parts are missing, please locate an authorized Westinghouse Generator dealer at service@wpowereq.com or call 1-855-944-3571.

Figure 1 -Wheel and Feet Kit Hardware

1. Washer (2)

2. Flange Bolt M8 x16mm (4)

3. Hairpin Cotter Pin (2)

4. Wheel Axle Pin (2)

5. Mounting feet (2)

6. Wheel (2)

Westinghouse Outdoor Power Equipment, LLC | 9

ASSEMBLY

INSTALLING WHEELS AND FEET

BEFORE ASSEMBLING THE

GENERATOR, REVIEW THE SAFETY SECTION STARTING ON PAGE 5.

CAUTION

Never lift the generator without assistance. The generator is heavy

and lifting without assistance could

result in personal injury. Never use the handles as a lifting point

to support the entire weight of the

generator. Only use the handles to move the generator by lifting the handles and using the wheels to move the generator.

Use caution when collapsing the

handles. Hands and ngers could get caught and pinched.

NOTICE

INSTALLING WHEELS TO FRAME

1. Insert axle pin (4) through wheel (6) and place washer (1) between wheel and mounting bracket.

Mounting bracket

Figure 3 -Wheel Assembly

2. Place hairpin cotter pin (3) through the eye of the wheel axle pin (4) to secure wheel.

3. Repeat previous steps on other wheel.

Assembling the generator will require lifting the unit on one side. Make sure all engine oil and fuel are drained from the unit prior to assembling. Once assembled, the wheel kit is not intended for onroad use. The wheel kit is designed for use on this generator only.

INSTALLING FEET TO FRAME

1. Place generator on a at surface.

2. Place a piece of cardboard or other soft material to

tip the generator onto, to protect the frame paint and

prevent the generator from sliding. Tip the generator onto the side.

3. Install the mounting foot (5) to the frame using M8 ange bolts (2).

Figure 2 - Assemble Mounting Feet to Frame

10 | Westinghouse Outdoor Power Equipment, LLC

ASSEMBLY

INSTALLING THE BATTERY

WARNING

To avoid electric shock:

• ALWAYS connect the positive (+) battery cable (red boot) rst when connecting battery cables.

••ALWAYS disconnect the negative (-) battery cable

(black boot) rst when disconnecting battery cables. NEVER connect the negative (-) battery cable (black boot) to the positive (+) post on the battery.

• NEVER connect the positive (+) battery cable (red boot) to the negative (-) post on the battery.

• NEVER touch both battery posts simultaneously.

• NEVER place a metal tool across both battery

posts.

• ALWAYS use insulated or nonconducting tools when installing the battery.

1. Verify the positive (+) battery cable (red boot) is securely tightened to the positive (+) battery post. Make sure boot is over battery post.

Negative

(Black)

Positive

(Red)

Figure 4 - Installing Battery Leads

2. Clip the battery quick connects ends together to connect battery.

Figure 5 -Connect Battery

Westinghouse Outdoor Power Equipment, LLC | 11

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