Westermo TD-36, TD-36 485 User Manual

TD-36
DIN-rail Tele and Leased Line modem
TD-36 485
DIN-rail Tele and Leased Line modem
with I/O and RS-485
www.westermo.com
Westermo Teleindustri AB
User Guide
6618-2202
TD-36
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6618-2202
Legal information
The contents of this document are provided “as is”. Except as required by applicable  law, no warranties of any kind, either express or implied, including, but not limited to,  the implied warranties of merchantability and fitness for a particular purpose, are made  in relation to the accuracy and reliability or contents of this document. Westermo  reserves the right to revise this document or withdraw it at any time without prior  notice.
Under no circumstances shall Westermo be responsible for any loss of data or income  or any special, incidental, and consequential or indirect damages howsoever caused.
More information about Westermo can be found at the following Internet address:
http://www.westermo.com
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Safety
Before installation: This modem is for restricted access area use only. 
Read this manual completely and gather all information on the unit. Make sure  that you understand it fully. Check that your application does not exceed the safe  operating specifications for this unit. 
This unit should only be installed by qualified personnel. This unit should be built-in to an apparatus cabinet, or similar, where access is 
restricted to service personnel only. The power supply wiring must be sufficiently fused, and if necessary it must be 
possible to disconnect manually from the power supply. Ensure compliance to  national installation regulations.
Maximum 20 A branch circuit protection required. The product is intended to work with IT power system. This unit uses convection cooling. To avoid obstructing the airflow around the unit, 
follow the spacing recommendations (see Cooling section).
Before mounting, using or removing this unit:
Prevent access to hazardous voltage by disconnecting the unit from power supply. Warning! Do not open connected unit. Hazardous voltage may occur within this 
unit when connected to power supply or TNV circuits.
Care recommendations
Follow the care recommendations below to maintain full operation of unit and to fulfil  the warranty obligations. This unit must not be operating with removed covers or lids. Do not attempt to disassemble the unit. There are no user serviceable parts inside. Do not drop, knock or shake the unit, rough handling above the specification may cause  damage to internal circuit boards. Do not use harsh chemicals, cleaning solvents or strong detergents to clean the unit. Do not paint the unit. Paint can clog the unit and prevent proper operation. Do not expose the unit to any kind of liquids (rain, beverages, etc). The unit is not water­proof. Keep the unit within the specified humidity levels. Do not use or store the unit in dusty, dirty areas, connectors as well as other mechanical  part may be damaged. If the unit is not working properly, contact the place of purchase, nearest Westermo   distributor office or Westermo Tech support.
Maintenance
No maintenance is required, as long as the unit is used as intended within the specified  conditions.
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According to:   TIA-968-A and CS-03 Part 1, issue 9
This equipment complies with Part 68 of the FCC rules and the requirements adopted by the ACTA.   On the left side of this equipment is a label that contains, among other information, a product  identifier in the format US:AAAEQ##TXXXX.  If requested, this number must be provided to the  telephone company.  
A plug and jack used to connect this equipment to the premises wiring and telephone network must  comply with the applicable FCC Part 68 rules and requirements adopted by the ACTA.  A compliant  telephone cord and modular plug is provided with this product.  It is designed to be connected to a  compatible modular jack that is also compliant.  See installation instructions for details.
Caution-to reduce the risk of fire, use only No.26 AWG or lager telecommunication cable.  The USOC jack required RJ11-C, and the REN is used to determine the number of devices that 
may be connected to a telephone line.  Excessive RENs on a telephone line may result in the  devices not ringing in response to an incoming call. In most but not all areas, the sum of RENs  should not exceed five (5.0).  To be certain of the number of devices that may be connected to a  line, as determined by the total RENs, contact the local telephone company.  For products approved  after July 23, 2001, the REN for this product is part of the product identifier that has the format  US:AAAEQ##TXXXX.  The digits represented by ## are the REN without a decimal point   (e.g., 03 is a REN of 0.3).  For earlier products, the REN is separately shown on the label.
If this equipment TD-36/485 causes harm to the telephone network, the telephone company will  notify you in advance that temporary discontinuance of service may be required.  But if advance  notice isn't practical, the telephone company will notify the customer as soon as possible.  Also, you 
will be advised of your right to file a complaint with the FCC if you believe it is necessary. The telephone company may make changes in its facilities, equipment, operations or procedures that 
could affect the operation of the equipment. If this happens the telephone company will provide  advance notice in order for you to make necessary modifications to maintain uninterrupted service.
Agency approvals and standards compliance
Type Approval / Compliance
EMC EN 61000-6-2, Immunity industrial environm
EN 55024, Immunity IT equipment
EN 61000-6-3, Emission residential environments
FCC part 15 Class B
EN 50121-4, Railway signalling and telecommunications apparatus
IEC 62236-4, Railway signalling and telecommunications apparatus
Safety EN 60950-1 and UL 60950-1, IT equipment
PSTN CS 03 Part 1, issue 9
FCC part 68, TIA-968-A ETSI TS103 021-1, ETSI TS103 021-2, ETSI TS103 021-3 AS/ACIF S002, AS/ACIF S006
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If trouble is experienced with this equipment TD-36/485, for repair or warranty information, please  contact Westermo Data Communication,Inc. 11200 Westheimer,Suit 900. Houston,TX,,77042.   Phone number: 713-240-0367.  If the equipment is causing harm to the telephone network, the   telephone company may request that you disconnect the equipment until the problem is resolved.
There are no repairs the customer/user can perform inside the modem. In the event of equipment malfunction, all repairs should be performed by our Company or an 
authorized agent.  It is the responsibility of users requiring service to report the need for service to  our Company or to one of our authorized agents.  Service can be facilitated through our office at:
Westermo Data Communication Inc
11200 Westheimer Suit 900 Houston,TX, 77042 TEL:713-240-0367 
Connection to party line service is subject to state tariffs.  Contact the state public utility commission,  public service commission or corporation commission for information.
If your home has specially wired alarm equipment connected to the telephone line, ensure the instal­lation of this TD-36/485 does not disable your alarm equipment. If you have questions about what will  disable alarm equipment, consult your telephone company or a qualified installer.
Electrical Safety Advisory:
Parties responsible for equipment requiring AC power should consider including an advisory notice  in their customer information suggesting the customer use a surge arrestor.  Telephone companies  report that electrical surges, typically lightning transients, are very destructive to customer terminal  equipment connected to AC power sources. This has been identified as a major nationwide problem.
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Declaration of Conformity
Westermo Teleindustri AB
Declaration of conformity
Org.nr/
Postadress/Postal addr ess
Tel.
Telefax
Postgiro
Bankgiro
Corp. identity number Registered office
S-640 40 Stora Sundby 016-428000 016-428001 52 72 79-4 5671-5550 556361-2604 Eskilstuna
Sweden Int+46 16428000 Int+46 16428001
The manufacturer
Westermo Teleindustri AB SE-640 40 Stora Sundby, Sweden
Herewith declares that the product(s)
Type of product Model Art no Installation manual
DIN-rail Tele and Leased Line modem
TD-36
3618-0101
6618-2201
DIN-rail Tele and Leased Line modem with I/O and RS-485
TD-36 485
3618-0001
6618-2201
is in conformity with the following EC directive(s).
No Short name
89/336/EEG Electromagnetic Compatibility (EMC) 73/23/EEG Low Voltage Directive - LVD
References of standards applied for this EC declaration of conformity.
No Title Issue
EN 61000-6-2 Immunity for industrial environments 2 (2001) EN 55024 Information technology equipment – Immunity 1 (1998) EN 61000-6-3 Emission standard for industrial environments 1 (2001) EN 60950 Safety of information technology equipment 6 (2000) EN 50121-4 Railway signalling and telecommunications apparatus IEC 62236-4 Railway signalling and telecommunications apparatus UL 60950-1 Safety – Part 1: General Requirements 1 (2007-07-07) CSA C22.2 60950-1-03 Safety – Part 1: General Requirements 1 (2006-07) FCC Part 68 Terminal Equipment to Telephone Network according
to TIA-968-A and CS-03 Part 1, Issue 9
(2006-11-03)
The last two digits of the year in which the CE marking was affixed: 06
Herewith declares that product(s) listed above is in conformity with
No Title Issue
FCC part 15 Radio frequency devices
Pierre Öberg Technical Manager 26 of May 2008
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Type tests and environmental conditions
Electromagnetic Compatibility
Phenomena Test Description Test levels
ESD EN 61000-4-2 Enclosure contact  ± 6 kV
Enclosure air ± 8 kV
RF field AM   modulated 
IEC 61000-4-3 Enclosure 10 V/m 80% AM (1 kHz), 80 – 1000 MHz
20 V/m 80% AM (1 kHz), 80 – 2000 MHz
RF field 900 MHz ENV 50204 Enclosure 20 V/m pulse modulated 200 Hz, 900 ± 5 MHz
Fast transient EN 61000-4-4 Signal ports ± 2 kV
Power ports ± 2 kV
Surge EN 61000-4-5 Signal ports unbalanced ± 2 kV line to earth, ± 2 kV line to line 
Signal ports balanced ± 2 kV line to earth, ± 1 kV line to line
Power ports ± 2 kV line to earth, ± 2 kV line to line
RF conducted EN 61000-4-6 Signal ports 10 V 80% AM (1 kHz), 0.15 – 80 MHz
Power ports 10 V 80% AM (1 kHz), 0.15 – 80 MHz
Voltage dips and inter­ruption
EN 61000-4-11 AC power ports 10 & 5 000 ms, interruption
10 & 500 ms, 30% reduction 100 & 1 000 ms, 60% reduction
Mains freq. 50 Hz EN 61000-4-16 Signal ports 100 V 50 Hz line to earth
Voltage dips and   interruption
EN 61000-4-29 DC power ports 10 & 100 ms, interruption
10 ms, 30% reduction 10 ms, 60% reduction +20% above & –20% below rated voltage
Radiated emission  EN 55022 Enclosure Class A
FCC part 15 Class A
Conducted emission EN 55022 AC power ports Class B
FCC part 15 AC power ports Class B
EN 55022 DC power ports Class B
Dielectric strength EN 60950 Signal port to other 
isolated ports
2 kVrms 50 Hz 1 min
Power port to other  isolated ports
3 kVrms 50 Hz 1 min 2 kVrms 50 Hz 1 min (@ rated power <60 V)
Environmental
Temperature Operating –25 to +70°C
Storage & Transport –40 to +70°C
Humidity Operating 5 to 95% relative humidity non condensing
Storage & Transport 5 to 95% relative humidity non condensing
Altitude Operating 2 000 m / 70 kPa
Reliability prediction  (MTBF)
MIL-HDBK-  217F
Operating
Service life Operating 10 year
Vibration IEC 60068-2-6 Operating 7.5 mm, 5 – 8 Hz 
2 g, 8 – 500 Hz
Shock IEC 60068-2-27 Operating 15 g, 11 ms
Packaging
Enclosure UL 94 PC / ABS Flammability class V-1
Dimension W x H x D 55 x 100 x 132 mm
Weight 0.36 kg
Degree of protection IEC 529 Enclosure IP 20
Cooling Convection
Mounting Horizontal on 35 mm DIN-rail
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Description
The TD-36 (485) is designed to function reliably within industrial environments and in  areas of high level interference. 
The TD-36 (485) is a V.34 modem meaning that it can support bidirectional data rates of  up to 33.6 kbit/s on the PSTN or leased line side. Fast connect ensures that leased lines  can re-establish connections in the range of 5 seconds.
The modem is equipped with transient protection on the line side and a “watchdog”  that monitors and automatically resets the modem in the event of a fault. These func­tions together with remote configuration make the modem perfect for installation at  unmanned sites and prevent the need of costly service trips.
The modem also has password protection, dial-back security and caller ID answering to  ensure that only authorised users can communicate with the modem and any connected  equipment.
The TD-36 (485) also has a single digital input and output relay. The input and output can  be used to trigger, or be triggered by a number of different user defined events. Both the  digital input and output are galvanically isolated from the rest of the modem.
For ease of setup the modem is supported by the Westermo TD-tool configuration soft­ware but also has DIP switches to assist configuration. Drivers for Windows setup are  also supplied.
…  Extended temperature range –25°C to +70°C …  Data rate up to 33.6 kbit/s with Fast Connect … Terminal rate up to 115.2 kbit/s …  2-wire Leased Line (also 4-wire Leased Line on TD-36 485) … V23 HDX with multidrop (also FDX on TD-36 485) …  DTR and incoming data dialling …  DIP-switch configuration … Watchdog …  Secure call back and access …  Industrial environment transient protection on all interfaces …  Up to 11 bits … Tri-Galvanic isolation (interface/line/supply)  …  Caller ID presentation and answering …   Remote configuration …   RS-422 / RS-485 interface (only in TD-36 485) …  Digital I/O (only in TD-36 485) …  Dial backup for PSTN and Leased Line (only in TD-36 485)
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Generic I/O
The generic I/O gives the following functionality:
1. Establishing a data connection to a predefined target number
When the input is pulsed, the modem establishes a data connection to the stored   predefined number. After a time (specified in the modem) without data exchange,   the connection is released by an inactivity timer.
2. Sending an SMS Message to a predefined targetnumber
When the input is pulsed, the modem will send an SMS to a predefined number.   The SMS Messages can handle at least 160 characters. TAP and UCP protocols are   supported.
3. Sending a Text Message to a predefined targetnumber
When the input is triggered, the modem will establish a connection to the stored  modem number and transfer a predefined text message. This is not an SMS message.
4. Using the remote digital output
When the input is triggered, the modem will establish a connection to the stored   number of a remote TD-36 and send out a command, that pulses the remote output  according to a predefined sequence. 
5. Executing an AT-Command string 
Pre-programmed AT command strings stored in the modem can be executed.   These can (for example) be used for switching DTE communication parameters for  online and offline modes by using two entries.
6. Transparent I/O 
When the input is triggered, the modem will establish a connection to the stored   number of a remote TD-36 and send out a command, and after a connection is  
established, the I/O is bi-directional.
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Digital Output
The digital output gives the following functionality:
1. Output Contact
The modem has a change over relay output (SPDT-contact). This output can be   controlled by a remote modem through Transparent I/O and Output service in the  Generic I/O function. The output can also be programmed to follow the local DCD   or DTR signals.
2. Remotely controlled
The output can be programmed to follow a remote modem data input. A remote unit  can also set/reset the output as well as transferring a sequence of “set- and resets” of  the output. 
3. Follow DCD/Network
The output can be programmable to follow the local DCD or DTR signal.
Digital Input
The digital input gives the following functionality:
1. Static input
A static digital level trigged input high or low  triggers the Generic I/O. With a level  trigged input only the first entry in the Generic I/O list can be trigged by the I/O input.
The input is trigged when the selected level has been stable for ta ms. A new trig will not  occur until the input has return to the opposite state an back again.
t
a
High level trigged input timing
t
a
Trig
Trig
t
a
Low level trigged input timing
t
a
Trig
No trig due to low level shorter than t
a
t
a
<t
a
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2. Pulsed Input
When input is set to edge trigged pulsed the number of pulses counted selects the entry  to be trigged.
For the pulsing of an input, some timings must be kept.  The input is filtered and pulses shorter than ta is discriminated. The time between pulses 
must also be kept shorter than Tp. One other restriction on Tp is that Tp  2ta.    When time between pulses exceeds Tp the number of pulses are accumulated and an  entry selected by number of pulses counted.
The parameter ta is also used when output pulsing is selected. The parameters ta and Tp are programmable from 10 ms to 2550 ms.
t
a
T
p
>Tp
t
a
T
p
>Tp
Positive edge trigged input timing
Negativ edge trigged input timing
Number of pulses counted accumulated here
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Interface specifications
Power AV
Rated voltage 20 to 250 VDC
24 to 240 VAC
Operating voltage 18 to 300 VDC
22 to 264 VAC
Rated current
125 mA @ 18 VDC    15 mA @ 110 VDC     8 mA @ 250 VDC 120 mA @ 22 VAC   35 mA @ 95 VAC   28 mA @ 240 VAC
Rated frequency DC:  – 
AC: 48 – 62 Hz
Inrush current I
2
t  0.45 A2s
Startup current* 0.25 A
peak
Polarity Polarity independent
Isolation to All other ports 3 kV
rms 50 Hz 1 min
Connection Detachable screw terminal
Connector size 0.2 – 2.5 mm
2
 (AWG 24-12)
Shielded cable Not required
Power LV 
Rated voltage 12 to 48 VDC
12 to 27 VAC
Operating voltage 10 to 60 VDC
10 to 30 VAC  48 – 62 Hz
Rated current 150 mA @ 12 VDC 
  70 mA @ 24 VDC    40 mA @ 48 VDC  150 mA @ 12 VAC   70 mA @ 24 VAC
Rated frequency DC: –
AC: 48 – 62 Hz
Inrush current I
2
t  0.25 A2s
Startup current* 0.30 A
peak
Polarity Polarity independent
Isolation to All other ports 3 kV
rms 50 Hz 1 min
Connection Detachable screw terminal
Connector size 0.2 – 2.5 mm
2
 (AWG 24-12)
Shielded cable Not required
*  External supply current capability for proper startup
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Public Switched Telephone Network (PSTN)
Electrical specification Public Switched Telephone Network
Data rate 300 bit/s – 33.6 kbit/s
Protocol B103, B212, V21, V22, V22B, V23C, V23 HDX, V32, V32B, V34
Protection Installation Fault Tolerant (up to ±60 V) 
Isolation to Power port   3 kV
rms 50 Hz 1 min
Leased Line   2 kV
rms 50 Hz 1 min
RS-232   2 kV
rms 50 Hz 1 min
RS-485   2 kV
rms 50 Hz 1 min
I/O   2 kV
rms 50 Hz 1 min
Connection RJ-11C and Detachable screw terminal 
Connector size Detachable screw terminal 0.2 – 2.5 mm
2
 (AWG 24 – 12)
Shielded cable Not required
Leased Line (LL)
Electrical specification 2- or 4-wire Leased Line 
Data rate 300 bit/s – 33.6 kbit/s 
Protocol B103, B212, V21, V22, V22B, V23C, V23 HDX, V32, V32B, V34
Transmission range PSTN 30 dB
Budget Leased Line max 40 dB
Protection Installation Fault Tolerant (up to ± 60 V) 
Isolation to Power port   3 kV
rms 50 Hz 1 min
Leased Line   2 kV
rms 50 Hz 1 min
RS-232   2 kV
rms 50 Hz 1 min
RS-485   2 kV
rms 50 Hz 1 min
I/O   2 kV
rms 50 Hz 1 min
Connection Detachable screw terminal
Connector size 0.2 – 2.5 mm
2
 (AWG 24 – 12)
Shielded cable Not required
15
6618-2202
*   Railway installation close to the rails. 
For a cable located within 3 m and connected to this port, the use of shielded cable is recommended, this is  to minimise the risk of interference. The cable shield should be properly connected (360°) to an earthing point  within 1 m of this port. This earthing point should have a low impedance connection to the conductive enclo­sure of the apparatus cabinet, or similar, where the unit is built-in. This conductive enclosure should be con­nected to the earthing system of an installation and may be directly connected to the protective earth.
RS-422/485 
Electrical specification EIA/TIA-485 ITU V.11
2-wire or 4-wire twisted pair
Data rate 300 bit/s – 115.2 kbit/s 
Data format 7 or 8 data bits, Odd, even or none parity, 1 or 2 stop bits.
9-12 bit words 
Protocol Transparent 
Retiming Yes 
Turn around time <10 µs (half duplex)
Transmission range  1200 m, depending on data rate and cable type (EIA RS-485)
Settings 120 W termination and failsafe biasing 680 W
Protection Installation Fault Tolerant (up to ±60 V) 
Isolation to Power port   3 kV
rms 50 Hz 1 min
PSTN Line   2 kV
rms 50 Hz 1 min
Leased Line   2 kV
rms 50 Hz 1 min
I/O   1.5 kV
rms 50 Hz 1 min
Galvanic connection to RS-232
Connection Detachable screw terminal 
Connector size 0.2 – 2.5 mm
2
 (AWG 24 – 12)
Shielded cable Not required* 
Miscellaneous Do not connect RS-232 and RS-422/485 simultaneously
RS-232  
Electrical specification EIA/TIA-232
Data rate 300 bit/s – 115.2 kbit/s
Data format 7 or 8 data bits, Odd, even or none parity, 1 or 2 stop bits.
9-12 bit words
Protocol Transparent
Retiming Yes
Transmission range Cable length  15 m
Isolation to Power port   3 kV
rms 50 Hz 1 min
PSTN Line   2 kV
rms 50 Hz 1 min
Leased Line   2 kV
rms 50 Hz 1 min
I/O   1.5 kV
rms 50 Hz 1 min
Galvanic connection to RS-485
Connection 9-pin D-sub female (DCE)  
and Detachable screw terminal (DCE )
Connector size Detachable screw terminal 0.2 – 2.5 mm
2
 (AWG 24 – 12) 
Shielded cable Not required* 
Miscellaneous Do not connect RS-232 and RS-422/485 simultaneously
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