Westerbeke M-18 Parts Manual

MARINE DIESEL
PARTS

MODEL

MANUAL

M-18

jf~

~

PART NUMBER

200139

rWESTERBEKE

WESTERBEKECORPORATION
MYLES
150

STANDISH

JOHN HANCOCK

INDUSTRIAL

ROAD,

PARK

TAUNTON,

MA

02780-7319

UNIVERSAL

DIESEL FAST MOVING PARTS

Model:
Cubic Inches:
Air

FIlter

Air

Filter
Alternator
Ammeter

Belt

Dipstick
Exhaust
Exhaust
Flter,

Lube

Filter,

Fuel

FUter,

Electric
Gasket,
Gasket,

Gasket

Gas~et

Glow

Plug
Harness, 5 FT.
Harness,
Harness,

(A)

Heat

Exchanger

Heat

Exchanger

Heat

Exchanger

( B) Injector

Injection
Injection
Injector
Injector
Isolators
Ignition
Manuals,
Manuals,
Manuals,
OU

Drain

OU

Pump

M-18

Element

Manifold
Manifold

OD

OU

Uft

Head

on

Pan

Set,

Upper

Set,

Complete

10

FT~

Engine

Pump

Hardware
Nozzle
Return

Switch

Operators
Parts

Technical

Washer

34.8

Gasket

EXT.

EXT.

End
Gasket

Une

Kit

Kit

Cap

Number of cylinders:

Horsepower:

299750

N/A

302280
300668
300817
299377
301013
299435

(2)
300209
298854
300128
301118
299367
256837

256838

-.301754

-

:~

..

308708
300675

298586

SEE

BELOW
299838
299838

SEE·

BELOW
299525

N/A

301514
299520
300514
300671
200157
200139
200155
301431

299405

__ 2 ___

14

OD

Pressure

Panel,

Standard

Panel,

Deluxe

Panel,

Custom
Pump,
Pump,
Pump,
Pump,
Pump
Pump,
Pump,
Pump,

Pump
Pump
PTO

Pump,
Shim,
Spare
Spare
Starter
Starter
Tachometer
Tachometer
Tank,
Thermostat
Thermostat
Thermostat
Valve
Water
Water
Water
Zinc

Fresh
Mounting
RebuDd
Sea

Mounting

Impeller
Repair
Seal

Conversion

·Oncludes
Conversion

(excludes

Pulley

Fuel
Cylinder
Parts

Parts

Solenoid

Coolant

Cover

Temp
Temp

Injected

_

SwItch

Water

Gasket

KIt

Water

Gasket

Kit

pump)

pump)

KIt

Uft

Head

KIt

A

Kit

B

with

Hour

Recovery
Element
Element
MTG

Gasket

Gasket

Meter
Sender

Elbow

Kit

KIt

Gasket

Mfg.

Years:

Weight:

Meter-

-

1983-1988

255

298663
300680
300685
300690
300203
300204
N/A
302648
302678
302875
N/A
302885

302837
302838

N/A
301385

J01119
256946
256830
299512

SEE

BELOW

300684

300687
300238
301358

N/A

300237
299456
300670
299066

N/A

301069

(C)

(D)

Notes:

A.)

pIN

298663

B.)

QTY

- 1

C.)

NEW

STYLE

OBERDORFER

D.)

pIN

300538

IS

THE

298787

SHERWOOD

AVAILABLE
WITH

AND

OLDER

QTY

PUMP

STUDS

STYLE

EXCHANGER

- 1 PIN

- INFORMATION

IN

PARTS

OR

PIN

MANUALS.

299771

298788

USED
ON

WITH

AND

299049

PER ENGINE.

OLD

STYLE

SCREWS.

IS

LATEST

SHERWOOD

STYLE(2")

AND

TABLE OF CONTENTS

Alternator

Bell Housing Group

Camshaft Group

Control

Crankcase Group

Cylinder

Group

.....................................................

.............................................•......

......................................................

Panels

......................................................

........................................................

Head

Group

....................................................

Engine Stop Lever Group

Flywheel

Group

Fuel Camshaft Group

Fuel

Filter

Gear

Case

Group

Governor Group

.......................................................

..................................................

Group

.....................................................

........................................................

...............................................•......

...............................................

44-45

48-49

18-19

55-56-57

2-3

6-7

20-21

24-25

34-35

38-39

8-9

30-31

Head

Cover Group

.....................................................

Heat Exchanger Group

How

To

Order Parts

Inlet

Manifold Group

Main Bearing

Case

Name Plate Group

Nozzle Holder

........................................................

Nozzle Holder

Oil

Pan

Group

..........................................................

.......................................................

.. , .................

Group

.....................................................

Group

...........................................•......

Orberdorfer Water Pump

Piston Crankshaft Group

Sherwood Water Pump

.................................................

"

.............

...............................................

...................................................

................................................

....................................................

"

.............

12-13

46-47

1

14-15

10-11

42-43

40-41

26-27

4-5

53

22-23

52

(Table

of

Contents Continued)

Speed

Throttle

Valve

Water F

Control Plate Group

Bracket Group

Rocker

lange

Arm

Group

Water Pump Group

Wiring Diagram

..........................................................

..............................................

.................................................

Group

..... , ......................................

...................................................

....................................................

;

..

28-29

50-51

16-17

32-33

36-37

54

ii

1

CRANKC

ASE GROUP

2

CRANK

CASE GROUP

Item Part No.

1
2 Order
3 299352 3 Plug, Expansion
4
5 299354 3
6
7
8
9 299358 1

10
11
12
13
14
15 299362
16 299363 1
17 299364 1
18 299365 2
19
20 299405 1
21
22
23
24 299407
25
26
27 299413 1
28 298663 1
29

30 300284 1 Front Mount - Port Side

31
32 298456
33 298463
34
35

301150

299353 4

299355 1
299356
299357

299359 2
299360 2
301484 2
301485
300130

301522 1 Bushing, Drain Cock

299406 1 Gasket, Oil Pump
300143
301487

299408
299409

299254
299256

300286 1 Front Mount -Starboard Side
301057 1 3-4 Point Combination

298506 8
300514 4

Unit

1

5
3

1
2
1

4 Bolt, Oil Pump
1 Cock, Drain Block
1
1
1

1 Front
1

8
8

Description

Crankcase

Plug, Expansion
Cap,
Cap,
Plug
Plug
Plug
Pin, Straight
Pin, Straight
Pin,
Pin,

Liner, Cylinder
O-Ring
Cover, Water
Gasket, Water Cover
Bolt

Pump

Gear,
Key, Feather
Nut
Washer,
Switch,Oil

Front Mount - Starboard

Washer
Washer
Screw Hex
Mount -

Assembly

by

Item

Sealing
Sealing

Pipe
Pipe

Freeze
Freeze

Oil Assembly

Oil Pump Drive

Craw

Mount

Plain
Split Lock

Head

Flexible

No.1

- Port Side

Cap

Side

16"

Mount

Center

16"

Center

3

OIL

PAN GROUP

4

OIL PAN GROUP

Item

Part No.

1 301151
2 299367
3 299368
4
5
6
7
8

9
10
11
12

299369
299372
300008
299373
299377
299225 1
299226 1 Gasket, Oil
299379 2
300724

Unit Description

Oil

1

1
14
14

Pan
Gasket, Oil
Bolt
Washer,

Spring

1 Screen, Oil
1 Bolt, Oil Screen
1
1

1

O·Ring
Dip

Stick

Oil

Gauge

Bolt
Drain

Kit

Pan

Tube

Gauge

Tube

5

CYLINDER HEAD GROUP

6

CYLINDER HEAD GROUP

Item Part No.

1 298666 2
2 300135 1
3
4 299529 1
5
6
7
8
9 299384 1

10 299385 2
11
12
13

14 300138
15 300139 2
16 299974 1

17

18 301119

19 299975 1

300008 1

299515 1
301152

299383

299386 2 Guide, Inlet Valve
299394
300137

301118

Unit

Description

Hook, Engine

Stud

Bolt
Nut

Washer

1

3

2
8
2

1

Cylinder
Order by Item

Freeze
Freeze
Plug

Guide, Exhaust
Bolt, Cylinder

Stud, Cylinder

Nut,
Bolt

Gasket, Cylinder
Shim, Cylinder
Washer

Spring

Head

Plug
Plug

Cylinder

Assembly

No.6

Valve

Head

Head

Head

Head

Head

Gasket

7

GEAR CASE GROUP

8

GEAR CASE GROUP

Item Part No.

1 300140
2
3 299395
4 300160
5
6 300180 1
7
8
9 299401

10 299402 1
11
12
13 299404
14
15 299374
16
17 299376 1
18
19 298485 1 Gasket -Water Pump
20 298683
21
22 298684

301489 1

299399 7
299400

299403 14
301490 1

300209 1

299403 4

300986 1 Sherwood Water Pump

Unit

1

2
3

5
1

1

1 Assembly

4

4

Description

Compo
Order
Plug·
O·Ring·
Pin·
Gasket ­Bolt
Bolt
Bolt
Bolt
Washer
Adapter - Filter
Seal
Filter -

Order by Item No. 15
O·Ring

Washer

Stud

Nut

Case·

Gear

by

Item

Pin

Gear

Case

Start Spring

Gear

Case

- Spring

- Oil
Oil

Valve - Relief

-Spring

No.1

9

MAIN

BEARING

CASE GROUP

@j®

®

10

MAIN

BEARING CASE GROUP

Item

1 301153
2
3 Order
4 299415 4
5
6 299417 1 Gasket, Bearing
7
8
9 299432

10 299432
11
12 299420 1 Assembly
13
14
15
16 299421 1

Part No.

299416 4 Washer, Bearing

.301086

299418

301085 1

300145 1

Unit

1

1 Cover, Bearing
1
9
9

Description

Assembly

Order

by
by

Bolt, Bearing

Gasket Bearing
Bolt, Bearing
Bolt, Bearing
Seal,

Oil

Order

by

Order

by
Bolt, Bearing
Washer,

Bearing

Case
Item
Item No. 1

Case,
Item No. 12
Item No. 12

Main Bearing

No.1

Case

1

Case

1

Case

Case

Case

Cover

Case

Cover

Case

Cover, Side

Main Bearing 2

Case

2

Case

2

Top

11

HEAD

COVER GROUP

12

· HEAD COVER GROUP

Item

1
2
3
4 299458
5 299460
6 299461
7 299462
8 299464
9 299465

10
11
12 299468
13 299469 1 O-Ring
14 299470
15
16 299471
17
18 299033 1

19 301391 1 Plate, Breather Element 1
20 301392 1
21
22 301393
23 301399
24
25 301396 1 Hose, Breather

Part No.

299455 1
299456 1
299457

299466
299467

299462

298732

300148 1 Element, Breather

299854 1

Unit

2
2 Gasket
2
2 Gasket
4

1

1

1
2
2

1
2
1
1

1
2

Description

Cover, Valve
Packing, Valve Cover
Nut,

Cover, Decamp. Hole

Bolt
Cap,
O-Ring
Camp.
Bolt, Decompress
Nut

Holder Decompress Wire
Bolt, Decompress Holder
Spring, Decompress
Bolt, Decompress Shaft
Washer,

Plate, Breather Element 2

Oil Shield, Breather
Screw
Joint, Breather

Cap

Oil Filler

Shaft, Decompress

Spring Decamp. Shaft

Pipe

13

GROUP INLET MANIFOLD

14

INLET

MANIFOLD

GROUP

Item Part No.

1 299429 1
2 299430 1 Gasket
3 299431 1 Gasket
4
5
6
7 299435 2 Gasket, Exhaust Manifold

8

9 298684
10
11
12
13 298599 1
14 230147 3
15 276440 2 Stud
16 298974 1
17
18
19 239136 1

20
21
22 300942 1 Bracket
23
24 300941 1 Fuel Return Bracket
25
26
27 231059 1
28
29 015395 1
30 230141
31
32
33

299432 3
299433 1
299434 1

300095

299434 4
301013 1 Exhaust Manifold
298600 1 Gasket

298644 1 Fitting
300101 1

299956 1
299750 1

298604

298468 1
298461 1

231875 1

298630

See

page

38

298648

Unit

4
4

1

1
1 Clip
1

1

Description

Intake

Bolt
Bolt

Washer,

Stud

Nut

Washer,

Flange

Nut

Stud

Hose
Plug
Cap
Air

Hose

Bolt
Washer,
Bolt
Washer
Washer,
Nut

Fuel Filter

Hose

Spring

Spring

Cleaner

Clamp

Spring

Spring

Clamp

15

VALVE

ROCKER ARM GROUP

16

VALVE

ROCKER ARM GROUP

Item

1
2 300153
3 299438 4
4
5
6 299441
7 299442
8

9
10 300155
11
12 299945
13 299446
14
15
16
17 299449 1 Spring, Rocker
18
19

21
22
23 299454 4

Part No.

300152

299439 4 Retainer, Valve Spring
299440

300154

299944

300156
299447
299448 4

299450
300227

300228

299453 4

Unit

2 Valve, Inlet
2 Valve, Exhaust

8
4

4

1 Assembly Shaft, Rocker

2 Screw, Set
2 Bracket, Rocker
2 Stud
2 Nut, Rocker
2

1

2
4 Assembly Rocker
4

Description

Spring, Valve

Collet, Valve Spring
Seal,

Valve Stem

Cap,

Valve

by

Order

Washer,

Screw, Set

Washer

Cir-Clip, External

Bush, Rocker Arm

Screw, Adjusting

Nut

Item

Plain

No.8

Arm

Arm

Arm

Arm

Bracket

Arm

17

CAMS •

HAFT

GROUP

18

, I

I

CAMSHAFT

GROUP

Item

1
2 299473 4
3 299474

4
5 300162 2 Plug Blind
6 299475 1
7
8

9 299535 1

10 299462
11
12
13 299479
14
15 299481
16 299482
17 299483
18 299462

Part No.

299472 4 Tappet

299476
299477

299478 1

299480 1

Unit

1

1 Key, Feather
1

2

2

1 Collar,
1
1 Shaft,

3

Description

Rod,
Assembly Camshaft
Order

Gear, Camshaft

Stopper, Camshaft
Cir·Clip, External

Bolt
Compo
Order

Bush,
Collar,

Cir·Clip, External

Bolt

Push

by

Gear,
by
Idle

Idle
Idle

Idle

Item

No.3

Idle

Item No.

Gear

Gear

1

Gear

2

Gear

11

19

"

QD[qD

ENGINE STOP LEVER GROUP

-

r0

[0(£)

l®

.......

CDi<D

:®

-

......

20

ENGINE STOP LEVER GROUP

Item

1 299486 1 Cover, Injection Pump, (Rear)
2
3 299527 4 Bolt
4 300164
5
6

7

8

9
10
11
12
13
14
15
16 301496
17
18 301499
19

20 299041
21
22
23 300230
24 299462
25
26 301398

Part No. Unit

299484

301492

301493

301494
301495
301417
300229
300173 1

301498

298826

299432

1 Gasket,

1 Assembly Apparatus, Idling
1 Assembly Bolt, Adjusting, Injection Pump

1
1
2 Packing,
1
1 Assembly Lever, Engine Stop

1
1
1 Spring, Stop Lever
1 Stopper,
1

1
3
1
1 Holder, Wire

Description

O.P.

Pump

Order

by

Item

No.5

Order

by

Item

No.5

Nut,

Order

No.5

Nut,

Cap,

Order

No.5

Order

No.5

Cap,

Order

No.5

Cover, Injection Pump
Order by Item No.
Order

by

Item No.
O·Ring, Stop Lever
Pin, Spring

Nut,
Non
Non
Gasket, Breather
Bolt
Bolt

wiNo.

Bolt

Stopper
Sale
Sale

12
12

12

21

PISTON,

CRANKSHAFT

.........

GROUP

I

I

I

~~--.:(D

~

2

,

,

I

.'

I

.)

22

PISTON,

CRANKSHAFT

GROUP

Item

1
2
3

4 299490 4

5
6
7
8 299493 4 Bolt, Connecting Rod
9

10
11
12
13
14 300168
15 299496 1 Key, Feather
16 299497 1
17
18 299499

19
20 299501 4 Bearing, Metal Crankshaft 2
21
22 299503 2

Part No.

300165
300166

299489

299491

301154

299494
301155

299385 2

299498 1

299500 1 Bearing, Crankshaft 1

299502

Unit

2
2
2

2 Assembly Rod, Connecting

2

4

1

1

1

2

Description

Piston
Assembly Piston Ring
Piston

Pin

Cir-Clip, Piston

Order

by

Bush, Piston

Metal, Crank
Compo

Crankshaft

Order

by

Plug

Pin

Order

by

Gear

Crank

Oil Slinger
Collar, Crankshaft
O-Ring

Bearing,
Bearing,

Item

Pin

Pin

Item No.

Item No.

Side 1
Side 2

Pin

No.5

11

11

23

Fl

\II.>

'''''HEE

lGRO

UP

24

FLYWHEEL

GROUP

Item Part No.

1
2
3 299505 1
4
5
6
7 299509
8 299510
9 299512 1 Assembly Starter

10 298539

11
12

299504

299506 5
299507
299508

299513 1 Gasket
300538

Unit

1

1
1
1

8

2

1

Description

Compo

Flywheel

Order

by

Item
Gear, Ring
Bolt, Flywheel
Washer,

Rear
Pin, Straight
Bolt

Bolt, Starter

Solenoid

Flywheel

End Plate

No.1

25

NOZZLE

HOLDER

GROUP

26

NOZZLE HOLDER GROUP

Item Part No.

1 299517 1
2 299518 1

3 299519 2
4 299521 1
5 299522 1
6
7 298793 1
8 298794 1
9

10
11
12
13
14 299828
15 256747
16
17
18 301164
19 299748
20

298792

301754

299523 1
299520 1
299524 2
299829

300201
301163

299831

Unit

1

2

1
1
1
2
1

1
1
1

Description

Assembly, Nozzle 1
Assembly, Nozzle 2
Gasket

Injection 1

Pipe,

Injection 2

Pipe,

Clamp

Pipe

1
Clamp Pipe 2
Screw,

with

Washer,
Glow Plug
Wire, Grow

Hose,

Clamp,Hose

Fuel Return Connector
Mounting Bracket
Fuel Return Assembly
Gasket
Bleed Screw

Gasket

Bleed Screw
Fuel Return

Plug

Fuel Return

Hose

(Pipe Cleaner)

27

SPEED CONTROL

PLATE

GROUP

28

SPEED

CONTROL

PLATE

GROUP

Item

Part

1 301501
2

301502
3 301503
4
5

301504

301505
6 300178
7
8

299540

299541
9 299542

10

11
12
13
14
15
16
17
18

299543
299544
300179
299545
299432
298825
298684
299369

298826
19
20

No.

Unit Description

1 Bolt, Adjusting (Speed Control)
1 Nut, Speed Control
2 Packing, Speed Control
1 Nut, Cap, Speed Control
1 Cap, Speed Control
1

Lever, Speed Control

1 Key, Feather
1
1

2

1

O-Ring

Washer, Plain

Nut
Plate, Friction

1 Cover, Speed Control
1

3

1

3

1

2

Gasket, Control Plate

Bolt

Stud

Nut

Washer, Spring

Stopper
Non Sale
Non Sale

29

GOV

NOR GROUP

ER

30

GOVERNOR GROUP

Item Part No.

1 298828
2 301156
3 301157
4
5
6
7
8
9

10
11
12
13
14
15
16 300187
17 300188
18 300189
19

300181
300182
300183

300184
300185
300186 1

299432

Unit

1 Spring,
1 Spring, Governor 1
1 Spring, Governor 2
1
1 Assembly Lever, Fork
1

1 Lever, Fork 2
1 Shaft, Fork Lever

2

1
1 Bolt

2

Description

Start

Compo

Lever, Governor

Compo

Lever, Fork

Order by Item

Order

by

Item

Order by Item

Order

by Item
Order by Item
Order by Item

Bolt

Washer,

Holder, Fork

Bolt

Spring

No.6
No.6
No.6
No.6
No.6
No.6

Lever

31

WATER F

LANGE

GROUP

32

WATER FLANGE GROUP

Item Part No.

1 239138 1 Drain Cock 1/8 MPT

2
3
4 300237

5

6

7
8 300236 1
9 300330

10
11

12 299369 1

13 300233 1 Flange Water
14
15
16 298648 4
17
18 286075 1
19 300816 1

20

300099
299066 1 Temperature Sender

300281
300235
301397 2

299462

298684 1

300234 1
301506 1 Stud

299080

298644 1

Unit

1

1 Gasket Thermostat Housing
1
1

2
3

1 Wire Flex

Description

Thermostat Housing

Thermostat
Pipe
Hose
Hose
Thermostat Mounting Bolts (6mm x
Bolt
Nut
Spring

Gasket Water Flange

Hose

Hose
Wire Flex
Hose

160

Clamp (USA)

Washer

Clamp No. 12

Hose

Connector

Hose

Connector E L-90

0

7/81.0.

3/4

MPT

7/8 I.D. x

3/4

x 27-1/2

to

7/8 1.0.

7"

Lg.

MPT

Lg.

to

50mm)

Hose

7/8

Hose

33

CAM

SHAFT

GROUP FUEL

34

FUEL CAMSHAFT GROUP

Item

1 299525

2
3 299527
4 300231
5
6 299583

7
8 301527 1

Part

No.

299526

299529

Unit

1

2
2
2
2

Description

Assembly

Shim,

I njection

Bolt

Stud

Nut

Washer, Spring

299530 1 Assembly

Camshaft,

9 300195 1 Bearing, Ball

10
11
12
13
14

15 299533 30

16
17
18

19
20
21
22
23
24
25
26
27
28

300196 1 Gear, Injection
299531 1 Key,
300197 1 Sleeve,

Feather

Governor

300198 1 Cir·Clip,
299532 1 Case,

Governor

Ball

300199 1 Cir·Clip,
299534
299535
299536

8
1
1

Ball
Cir·Clip, External
Bearing, Ball

299537 1 Cir·Clip
300200
299462

1
2

Stopper,

Bolt

299822 1 Cover
299428
299426
300147

299041

299369

1
1 Gasket, Cover
2
2
2

Joint

Stud

Nut

Washer,

Pump,

Camshaft,

Fuel

Governor

Governor

External

Fuel

Camshaft

Spring

Injection

Pump

Fuel

Pump

Sleeve

Ball

Ball Case

35

WATER

PUMP

GROUP

36

WATER PUMP GROUP

Item

1
2
3
4
5 301159
6
7
8

9
10
11
12
13
14
15 300232
16
17
18
19

Part No.

300203

301518 1
301058 1 Bearing

301160
301519

300204
300205 4
298684 4
299369 4
299548
299549 1 Key, Feather
299550

301515
299379
301517
300817

Unit

1 Assembly Pump, Water

1
1 Impeller, Water Pump
1
1 Gasket, Water Pump

1

1
1
1
4
2

Description

Order by
Flange, Water Pump

Assembly Mechanical

Pipe, Water Return 1

Stud
Nut
Washer,
Pulley,

Nut,

Washer,

Pulley,
Bolt

Washer,

Belt

Unit

No.1

Spring

Fan

Drive

Crankshaft

Crankshaft

Fan

Fan

Seal

37

FUEL FILTER GROUP

/

/ 2

/~/

<D~

I 5

.......

.......

.......

.......

38

FUEL FILTER GROUP

Item

1

Part

No. Unit

301385

1

Description

Electric Fuel

Pump

2 299855 1 Bleed Screw
3

4

299856 1
301602 1 Fuel Filter Cover

5 298854

1

C-Ring

Fuel Filter Element

6 298853 1 Fuel Filter Assembly

39

NOZZLE HOLDER

t:REF.No.®@

40

NOZZLE HOLDER

Item

1 299517 1 Assembly, Nozzle 1
2 299518 1 Assembly, Nozzle 2
3
4
5
6
7
8

9
10 301511
11
12 301513
13

.

NOTE: Items 14·33 available in

1.00

Part No.

301508 1
301161 1
301162
301137

301509 1
301510 1 Spring, Nozzle

301512 1 Rod,

301514 1

to

1.95 mm in .05 increments .

Unit

1 Fuel, Eye 2 Return
1

1

1

sizes

ranging

.

Description

Nut
Fuel,

Eye

Washer,
Order

Washer,

Piece,

Nut,
Piece,

Plain

by

Adjusting

Distance

Push

Nozzle

Nozzle

from

1 Return

Item

No.2

41

NAME PLATE GROUP

42

NAME PLATE GROUP

Item

1

2 299609 1 Label,

3 298850 1 Label, Instruction

4

5

Part No. Unit Description

298851

1

Label, Glow

Oil

Plug

298849 1 Label, Instruction
298847 1

Label, Drainage

43

ALTERNATOR

GROUP

44

ALTERNATOR GROUP

Item Part No.

1
2 299809
3
4 231891 3
5
6
7
8
9

10
11
12
13
14
15

300105 1

231875

301091
300809
231057 1
230141 1
230144 1
231895 1
231876 2
300800
300950
231093 1
243061

Unit

1

4

1
1

1
1

1

Description

Spacer, Alternator
Alternator Adjusting
Washer,
Washer,
Screw, Hex
V-Belt
Hex
Hex
Hex
Washer,
Washer,
Alternator
Bracket, Alternator Mounting Assembly

Hex
Hex

5/16
Spring Lock

Head

Cap

Nut

5/16-18

Nut

3/8-16
3/8
3/8

Head

Cap

Head

Cap

Arm

Arm

Plain

5/16

Head

5/16-18 x 3-1/4

Screw 5/16-18 x

Spring Lock
SAE

Screw 3/8-16 x 3-3/4

Screw 5/16-18 x

3/4

4-1/2.

45

HEAT

EXCHANGER GROUP

CQ~

'C

46

HEAT EXCHANGER GROUP

Item Part No. Unit Description

1 230147 3 Hex
2 276440 2 Stud 3/8·16 & 24 x 1·7/16
3 298599 1
4
5 286075 1
6

7
8 298974
9 300312

10
11
12
13
14
15 301142
16 015395 4
17

298600 1

298648
301077 1

299838
301066
298633
301069
294386

231059

4

2

4

1
1 Wire Flex
1
1
1
1

1

Nut

3/8·24

Exhaust Flange
Gasket, Exhaust Flange
Hose

Connector

Hose

Clamp

Hose

Stud 3/8·16 & 24 x 2·5/8

Hose

7/81.0.

Cover Plate

Hose
Heat Exchanger
Zinc
Hose
Heat Exchanger Bracket
Lockwasher
Bolt

& Gasket

Clamp No.

28

47

BEll

HOUSING GROUP

48

BELL HOUSING GROUP

Item

1
2
3 231891
4
5
6 300945
7
8
9 300115 1

10
11
12
13
14 298460

Part No.

300315 1
230141 1

231875 14
231061 1

298461
298539

299942
298468
298458
298459
299156 1

Unit

1

1 Bell Housing

6 Hex

1
6
8
8

6

Description

Plate, Damper Mounting
Hex

Nut
VVasher,5/16 Lock
VVasher,
Hex

Head

VVasher,8mm Lock

Head

Standard Transmission

"V"

Drive Transmission
Hex

Head

Head

Hex

VVasher,

Damper,

Socket Head

5/16·18

5/16

Plain

Cap

Screw 5/16-18 x 1-1/2

Cap

Screw 8m x 28mm

Cap

Screw 8m x 25mm

Cap

Screw 5mm x 12mm

Split

Lock

Reverse

Gear

Cap

Screw 8mm x 25mm

49

THROTTLE BRACKET GROUP

1

50

THROTTLE BRACKET GROUP

Item Part No.

1 299767-A 2
2 230184
3
4
5
6 294581
7 300958 1 Throttle Bracket
8
9

10
11
12
13
14 231452

15

16

299792-A
231907
231890

300090-A 1
231906
299290-A
298630-A 1
231211 2
299019-A

300826-A
230281 1 Cotter

Unit

4

1
2 Lock
2
3

2
2 Hex

1

1
1

Description

Ball

Joint

Jam

Hex
Adjustment Rod

Medium
Machine Screw

Spacer, Lever

Lock

Cable

Round

Pivot, Throttle

Socket

Lever, Throttle

Nut

Washer

Spring Lock

Washer

Head

Cap

Clip

Head

Head

Pin

1/4-28

1/4

Washer

Nut

No.1

5/16

Screw 8mm x .787

Machine Screw No. 10-24 x 5/8

Cable

Shoulder Screw No. 10-24 x 1/4

No. 10

0-24

51

SHERWOOD WATER PUMP

Item

1

2
3 295745
4
5
6 299896
7

8 299889

9 299894
10
11
12
13

Part

No. Unit

299895 6
299391 1

299893
287439

299888 1

299890
299895
262286

239136

52

Description

Cover Screws
Pump

Cover

1

1

Cover Gasket
Impeller

1 Impeller

1

1
1
1
1
2
1

Key
Pump

Shaft
Water Seal
Cam

Pump

Body
Cam Locking Screw
Oil Seal
Drain Plug

Snap

Ring

ORBERDORFER WATER PUMP

Item Part No.

1 296580
2 296578

3 295626

4 295629

5 295628
6
7
8

9
10
11

296575
298889

296580
295627
296576

Unit

4

1
1
1
1
1
1
1
1
2
1

53

Description

Cover Screws

Pump Cover

Cover Gasket

Impeller Snap Ring
Impeller

Pump

Shaft

Cam

Pump Body
Cam Locking Screw
Oil Seal
Drain Plug

G~w

Plugs_

.:=.

.=.

(Iper

c.y1.)

-=-

WIRING DIAGRAM

!IRE

~o.

I

2 Grey

3

4

COLOR

Black
Yellow-Red

Orange

5 Red

6

Purple

7 Lt. Blue

8

9

10

Tan

Open

Grey

WIRE SIZE

#10

10
16

10
10

16
16

16
14

16

54

MEDALLION

(No Longer Available)

PANELS

o

o

\

..

o

o

o

o

o

299683

o

DELUXE

o

o

PANEL

55

NOVATRON PANELS

o

o

o o

o

300690 CUSTOM PANEL

o

o

o o

o o

300685 DELUXE PANEL

o

56

NOVATRON

PANELS

o o

@)@

o

300680

o

STANDARD

o

o

PANEL

Part No.

300690

301101
300685 Optional
301100 1
300680
301099 1
300668
300669
300670
300671 1
300672
300673
300674 1
300675 1
300676
300684
300687
300688
300689
300708

Unit

Optional

Optional Blank

1

1
1
1 Temperature

2

1

1
Optional
Optional

Optional
Optional
Optional

NOVATRONINSTRUMENTPANEL

Description

Special Deluxe

and

Light

Panel

Amp
Amp

Foot

Foot

Panel

Panel

Panel

Panel

Circuit Breaker
Circuit Breaker

Extension

Harness

Extension

Deluxe
Blank

Standard

Blank
Ammeter
Oil Light

Ignition Switch
Glow and Start Button
35

10

10
Panel
Tachometer
Tachometer w/Hourmeter
Buzz Light
Tachometer Wire
5

Panel-Tachometer w/Hourmeter w/Warning

Buzzer

w/Holes

- w/Tachometer

w/Holes

w/Holes

Gauge

Harness

Assembly

for

for

300685

300690

for

Harness

Panel

for

Panel

300690

Panel

300690

Panel

57

256830

ONBOARD SPARE PARTS

KIT

M-18

Part No.

298416
298600
298854
299517
299685
300209
300327
300817
374747

Description
Pump Repair

Exh. F
Fuel Oil Element
Nozzle Assembly Holder
Glow
Cartridge - Oil Filter
Gasket
V-Belt, Oil
Hose

lange

Plug

Clamp

Valve Grind Gasket Set

M-18 256837

Complete Gasket Set

M-18 256838

Kit

Gasket

& Heat Resistant

3/8"

58

STANDARD COUPLING KITS

Rigid Flex

3/4"
7/8"

1"
1-1/8"
1-1/4"

256741
256742 298569
256743 298484
256744
256745

V-DRIVE COUPLING KITS

Rigid Flex

3/4"
7/8"

1"
1-1/8"

256775 256780
256776 256781
256777
256778 256783

1-1/4" 256779

298568

298570
299300

256782

N/A

POWER

TAKE-OFF

Part No. Description

300658
300660
300659
300661
300662
300649
300631
300648

Single

5"

Double

7"

Single

7"

Double

5"

and
Coupling
5"

Sheave

7"

Sheave

PTO

PTO

7"

5"

59

Assembly

PTO

PTO

PTO

Assembly

Assembly

Assembly

Assembly