West Control Solutions TB 45 User Manual

PMA Prozeß- und Maschinen-Automation GmbH

TB 45

rail

line

Temperature limiter/monitor

Operating manual

9499-040-93511

English

valid from: 02/2012

ATTENTION!

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Explanation of symbols:

General information

General warning

Caution: ESD-sensitive components

Caution: Read operating manual

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Hint

© 2004 · PMA Prozeß- und Maschinen-Automation GmbH • Printed in Germany All rights reserved · No part of this document may be reproduced or published in any form or by any means without prior written permission from the copyright owner.

A publication of PMA Prozeß- und Maschinen Automation P.O.Box 310229 D-34058 Kassel Germany

Content

1. General .......................................5

1.1 Application in thermal plants..............................6

2. Safety hints .........................................7

2.1 Maintenance, repair, modification ...........................8

2.2 Cleansing ........................................8

2.3 Spare parts .......................................8

3. Mounting...........................................9

3.1 Connectors.......................................10

4. Electrical connections ..................................11

4.1 Connecting diagram ..................................11

4.2 Terminal connections .................................11

4.3 Anschlussplan .....................................13

4.4 Connection examples .................................14

4.5 Hints for installation..................................15

5. Operation ..........................................16

5.1 Front view .......................................16

5.2 Operating structure ..................................17

5.3 Behaviour after supply voltage switch-on ......................17

5.4 Displays at operating level ..............................18

5.4.1 Display line 1 .................................18

5.4.2 Display line 2 .................................18

5.4.3 Switching over by means of the Enter key ..................19

5.5 Extended operating level ...............................19

5.6 Release function....................................20

5.7 Unit selection .....................................20

6. Functions ..........................................21

6.1 Limiting functions ...................................21

6.1.1 Temperature limiter ..............................21

6.1.2 Temperature monitor .............................22

6.1.3 Limit signaller .................................22

6.2 Linearization ......................................22

6.3 Input scaling ......................................23

6.3.1 Input error detection..............................24

6.3.2 Two-wire measurement ............................24

6.3.3 Connection Thermocouple...........................24

6.4 Filter ..........................................25

6.5 Limit value processing.................................25

6.5.1 Monitoring the number of operating hours and switching cycles ......27

6.6 Analog output configuration .............................28

6.6.1 Analog output (optional)............................28

6.6.2 Logic output (optional).............................29

6.6.3 Transmitter supply (optional) .........................29

6.7 Maintenance manager / error list ..........................30

6.7.1 Error list:: ...................................30

6.8 Reset to default ....................................31

TB 45 3

7. Configuration level ....................................32

7.1 Configuration survey .................................32

7.2 Configuration .....................................33

8. Parameter level ......................................39

8.1 Parameter survey ...................................39

8.2 Adjustment ......................................39

8.3 Parameter level ....................................40

9. Calibrating level ......................................41

9.1 Offset correction....................................42

9.2 2-point correction ...................................43

10.BlueControl engineering tool .............................44

11.Versions ..........................................45

12.Technical data .......................................46

13.Index ........................................50

4 TB 45

1 General

Thank you very much for buying a TB 45 temperature monitor. TB 45 temperature limiter are used for process monitoring. The units provide process value measurement, limit signal

ling and switch-off. Possible applications are heating and cooling processes. Configuration as an electronic tempera ture limiter, temperature monitor or as a limit signaller is possible.

A TB 45 offers one universal input, one limit contact and one pre-alarm contact. Optionally, the unit can be equipped with one universal output Galvanic isolation of inputs and outputs, supply voltage and communication interfaces is provided.

Applications

TB 45 can be used as a

TB 45 as a DIN-certified temperature limiter/monitor (type2) can be used in systems in which exceeding of a defined temperature causes damage.

At-a-glance survey of advantages

Compact construction, only 22,5 mm wide

Clips onto top-hat DIN rail Plug-in screw terminals or spring clamp connectors Dual-line LC display with additional display elements Process values always in view Convenient 3-key operation Direct communication between rail-mounted transmitters Universal input with high signal resolution (>14 bits) reduces stock keeping Universal output with high resolution (14 bits) as combined current / voltage output Quick response, only 100 ms cycle time Usable as temperature limiter/monitor or as general limit indicator

Customer-specific linearization Measurement value correction (offset or 2-point) Second analog input for differential measurement, oxygen direct-measurement etc.

certified temperature limiter/monitor to DIN 3440 / EN 14597

–

or as a limit signaller for various process signals.

–

General

Further documentation for temperatur limiter TB 45:

–

Datasheet TB 45 9498 737 48413

–

Operating hint TB 45 9499 040 93641

–

Interface description 9499 040 72011

TB 45 5

General

1.1 Application in thermal plants

In many thermal plants, only the use of approved control instruments is permissible. TheTB 45 version (TB45-2xx-xxxxx-Dxx) meets the requirements as an electronic temperature limiter/monitor

(TB/TW, type 2.B.J.V) according to DIN 3440 and EN 14597.

This version is suitable for use in heat generating plants, e.g. in

building heating systems acc. to DIN EN 12828 (formerly DIN 4751)

•

large water boilers acc. to DIN EN 12953-6 (formerly DIN 4752)

•

heat conducting plants with organic heat transfer media acc. to DIN 4754

•

oil-fired plants to DIN 4755

•

…

Temperature monitoring in water, oil and air is possible by means of suitable approved probes.

6 Application in thermal plants TB 45

2 Safety hints

This unit was built and tested in compliance with VDE 0411-1 / EN 61010-1 and was delivered in safe condition. The unit complies with European guideline 89/336/EWG (EMC) and is provided with CE marking. The unit was tested before delivery and has passed the tests required by the test schedule. To maintain this condition and to ensure safe operation, the user must follow the hints and warnings given in this operating manual.

Safety hints

The unit is intended exclusively for use as a measurement and control instrument in technical installations.

Warning

If the unit is damaged to an extent that safe operation seems impossible, the unit must not be taken into operation.

ELECTRICAL CONNECTIONS

The electrical wiring must conform to local standards (e.g. VDE 0100). The input measurement and control leads must be kept separate from signal and power supply leads. In the installation of the unit a switch or a circuit-breaker must be used and signified. The switch or circuit-breaker must be installed near by the unit and the user must have easy access to the unit.

COMMISSIONING

Before instrument switch-on, check that the following information is taken into account:

Ensure that the supply voltage corresponds to the specifications on the type label.

•

All covers required for contact protection must be fitted.

•

If the unit is connected with other units in the same signal loop, check that the equipment in the

•

output circuit is not affected before switch-on. If necessary, suitable protective measures must be taken.

The unit may be operated only in installed condition.

•

Before and during operation, the temperature restrictions specified for unit operation must be met.

•

a a

Warning The instrument is intended for mounting in an enclosure. Its contact safety is ensured by installation in a housing or switch cabinet.

Warning The ventilation slots must not be covered during operation.

The measuring inputs are appropriate for the measurement of electric circuits, which are not directly (CAT I) connected with the supply network . The measuring entrances are appropriate for transient overvoltage to 800V against PE.

SHUT-DOWN

For taking the unit out of operation, disconnect it from all voltage sources and protect it against accidental operation. If the unit is connected with other equipment in the same signal loop, check that other equipment in the output circuit is not affected before switch-off. If necessary, suitable protective measures must be taken.

TB 45 7

Safety hints

2.1 Maintenance, repair, modification

The units do not need particular maintenance. There are no operable elements inside the device, so the user must not open the unit

Modification, maintenance and repair work may be done only by trained and authorized personnel. For this purpose, the PMA service should be contacted.

Warning

When opening the units, or when removing covers or components, live parts and terminals may be exposed. Connecting points can also carry voltage.

Caution

When opening the units, components which are sensitive to electrostatic discharge (ESD) can be exposed. The following work may be done only at workstations with suitable ESD protection. Modification, maintenance and repair work may be done only by trained and authorized personnel. For this purpose, the PMA service should be contacted.

You can contact the PMA-Service under:

PMA Prozeß- und Maschinen-Automation GmbH Miramstraße 87 D-34123 Kassel

Tel. +49 (0)561 / 505-1257 Fax +49 (0)561 / 505-1357 e-mail: mailbox@pma-online.de

2.2 Cleansing

The cleaning of the front of the unit should be done with a dry or a wetted (spirit, water) handkerchief.

2.3 Spare parts

As spare parts für the devices the following accessory parts are allowed:

Description Order-No..

Connector set with screw terminals 9407-998-07101 Connector set with spring-clamp terminals 9407-998-07111 Bus connector for fitting in top-hat rail 9407-998-07121

8 Maintenance, repair, modification TB 45

3 Mounting

max. 95% rel.

max.

55°C

-10°Cmin.

22.5

(0,87”)

117.5 (4,63”)

99 (3,90”)

2.3

111 (4,37”)

5.5

(0,08”)

(0,20”)

click

Montage / mounting

Abmessungen / dimensions

Demontage / dismantling

Klemme /

terminal

1516

11 1 2

Klemme /

terminal

Mounting

The unit is provided for vertical mounting on 35 mm top-hat rails to EN 50022. If possible, the place of installation should be exempt of vibration, aggressive media (e.g. acid, lye), liquid, dust or aero-

sol. The instruments of the rail line series can be mounted directly side by side. For mounting and dismounting, min. 8 cm

free space above and below the units should be provided.

For mounting, simply clip the unit onto the top-hat rail from top and click it in position.

a a a

l a

TB 45 9

To dismount the unit, pull the bottom catch down using a screwdriver and remove the unit upwards.

TB 45 temperature limiter does not contain any maintenance components and need not be opened by the customer.

The unit may be operated only in environments for which it is suitable due to its protection type.

The housing ventilation slots must not be covered.

In plants where transient voltage peaks are susceptible to occur, the instruments must be equipped with additional protective filters or voltage limiters!

Caution! The instrument contains electrostatically sensitive components.

Please, follow the instructions given in the safety hints.

For maintaining contamination degree 2 to EN 61010-1, the unit must not be installed below contactors or similar equipment from which conductant dusts or particles are susceptible of trickling down.

Mounting

3.1 Connectors

The four instrument connectors are of the plug-in type. They plug into the housing from top or bottom and click in posi tion (audible latching). Releasing the connectors should be done by means of a screwdriver. Two connector types are available:

Screw terminals for max. 2,5 mm2conductors

•

Spring-clamp terminals for max. 2,5 mm2conductors

•

Before handling the connectors, the unit must be disconnected from the supply voltage.

Tighten the screw terminals with a torque of 0,5 - 0,6 Nm. With spring-clamp terminals, stiff and flexible wires with end crimp can be introduced into

the clamping hole directly. For releasing, actuate the (orange) opening lever.

Contact protection: Terminal blocks which are not connected should remain in the socket.

Standard wires must be terminated with cable terminal sleeves.

10 Connectors TB 45

4 Electrical connections

Data A

Data B

INP1

OUT3

PWR

OUT2

~90-250V ~24V

di1

RGND

RS 485

c d

Logic

i j

11 12 13 14

15 16 17 18

1234

top

System

4.1 Connecting diagram

Electrical connections

4.2

Terminal connections

Faulty connection can lead to the destruction of the instrument.

1 Connecting the supply voltage

Dependent on order

90 … 250 V AC terminals: 15,16

24 V AC / DC terminals: 15,16

For further information, see section 12 "Technical data"

Instruments with optional system interface: Energization is via the bus connector of field bus coupler or power supply module. Terminals 15, 16 must not be used.

2 Connecting input INP1

Input for the measurement value

a resistance thermometer (Pt100/ Pt1000/ KTY/ ...), 3-wire connection terminals: 1, 2, 3 c potentiometer terminals: 1, 2, 3 d current (0/4...20mA) terminals: 2, 3 e voltage (-2,5...115/-25...1150/-25...90/ -500...500mV) terminals: 1, 2 f voltage (0/2...10V/ -5...5V)) terminals: 2, 4 g thermocouple (standard connection; temperature monitor, limit signaller) terminals: 1, 2

thermocouple (double thermocouple, temperature limiter) terminals: 1, 2, 3

TB 45 Connecting diagram 11

Electrical connections

3 Connecting input di1

Digital input, configurable as a switch or a push-button.

a contact input terminals: 7, 8 b optocoupler input (optional) terminals: 7, 8

4 Connecting output LC / OUT2

Relay outputs max. 250V/2A as closer with shared contact connection.

5 Connecting output OUT3

Universal output

h logic (0..20mA / 0..10V) terminals: 11, 12 i current (0...20mA) terminals: 11, 12 j voltage (0...10V) terminals: 12, 13

k transmitter power supply terminals: 11, 12

6 Connecting the bus interface (optional)

RS 485 interface with MODBUS RTU protocol

* see interface description MODBUS RTU: (9499-040-72011)

LC terminals: 17, 18

OUT2 terminals: 17, 14

12 Terminal connections TB 45

4.3 Connecting diagram

The instrument terminals used for the engineering can be displayed and printed out via BlueControl( menu File \ Print preview - Connection diagram).

Example:

Electrical connections

TB 45 Connecting diagram 13

Electrical connections

INP2

INP1

PWR

OUT3

di1

PWR

Fuse

Heating

INP1

PWR

di1

PWR

Fuse

SSR

Contactor

Fuse

Logic

Resetbutton

TB 45

temperature limiter

KS 45

Master z.B. / e.g.

Converter RS 232-RS 485

(ADAM-4520-D)

DATA+ 1

DATA-

TX+ TXRX+

RX-

(R)+Vs (B)GND 10

Data A

Data B

RGND

(RS-485)

(RS-422)

LT 1

4.4 Connection examples

Connection example: KS 45 and TB 45

Example: RS 485 interface with RS 485-RS 232 converter See documentation 9499-040-72011

14 Connection examples TB 45

4.5 Hints for installation

Measurement and data lines should be kept separate from control and power supply cables.

•

Sensor measuring cables should be twisted and screened, with the screening connected to earth.

•

External contactors, relays, motors, etc. must be fitted with RC snubber circuits to manufacturer specifications.

•

The unit must not be installed near strong electric and magnetic fields.

•

The temperature resistance of connecting cables should be selected appropriately for the local conditions.

•

Electrical connections

a a a

The unit is not suitable for installation in explosion-hazarded areas.

Faulty connection can lead to the destruction of the instrument.

The measuring inputs are designed for measurement of circuits which are not connected directly with the local mains (CAT I). The measuring inputs are designed for transient voltage peaks up to 800 V against PE.

Please, follow the instructions given in the safety hints (see page 7).

TB 45 Hints for installation 15

Operation

5 Operation

5.1 Front view

1 Display line 1: process value or limit value LC 2 Display line 2: limit value LC / unit /

extended operating level/ error list

3 Operation mode “Temperature limiter”

4 Error list (2 x ô ), e.g.

5 Increment key 6 Enter key to select extended operating level or error list 7 Status indicator LEDs

• green: limit value 1 OK

• green blinking:no data exchange with bus coupler

• red: limit value 1 active

• red blinking: instrument fault

8 Display elements, active as bars 9 Status of switching output LC active 0 Status of switching output OUT2 active ! Decrement key

§ PC connection for the BlueControl

• Fbf. x sensor fault INP. X

• sht. x short circuit INP. X

• Pol. x wrong polarity INP. X

• Lim. x limit value alarm

• ...

(only on instruments with optional

system interface)



engineering tool

6 + 5: The error list can be reset by pressing this key

combination.

In the first LCD-display line the measured value or limit value is shown (parameterizable). The second LCD-line normally shows the limit value LC. When changing over to the parameter setting, configuration or calibration level and at the extended operating level, the parameter name and value are displayed alternately.

§ : To facilitate withdrawal of the PC connector from the instrument, please, press the cable left.

16 Front view TB 45

+ 35 hidden pages

West Control Solutions TB 45 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Content