West Control Solutions SG 45 User Manual

PMA Prozeß- und Maschinen-Automation GmbH

UNIFLEX

Transmitter UNIFLEX SG45

+ INP -

+SENSE-

EX+

EX-

UNIFLEX

SG 45

Operating manual

English

9499-040-82311

valid from: 10/2009

BlueControl

More efficiency in engineering, more overview in operating:

The projecting environment for the BluePort indicators and rail line - measuring converters / universal controllers, temperature limiters

Mini Version and Updates on

controllers,

ATTENTION!

www.pma-online.de

or on PMA-CD

Explanation of symbols:

g a

© 2008 · PMA Prozeß- und Maschinen-Automation GmbH · Printed in Germany All rights reserved · No part of this document may be reproduced or published in any form or by any means without prior written permission from the copyright owner.

General information

General warning

Caution: ESD-sensitive components

Caution: Read the operating instructions

Read the operating instructions

Note

A publication of PMA Prozeß- und Maschinen Automation P.O.Box 310229 Germany

Content

1. General ............................................5

2. Safety hints ..........................................7

2.1 MAINTENANCE, REPAIR AND MODIFICATION ....................8

2.2 Cleaning .........................................8

2.3 Spare parts .......................................8

3. Mounting ...........................................9

3.1 Connectors .......................................10

4. Electrical connections ..................................11

4.1 Connecting diagram ..................................11

4.2 Terminal connections .................................11

4.3 Connecting diagram ..................................13

4.4 Connection examples .................................14

4.5 Hints for installation ..................................15

4.6 UL approval (optional) .................................15

5. Operation ..........................................16

5.1 Front view .......................................16

5.2 Operating structure ..................................17

5.3 Behaviour after supply voltage switch-on.......................17

5.4 Displays in the operating level ............................18

5.4.1 Display line 1..................................18

5.4.2 Display line 2..................................18

5.4.3 Switch-over with the enter-key ........................18

5.4.4 Slave pointer function .............................19

5.4.5 Selecting the units ...............................19

5.4.6 Extended operating level............................20

6. Functions ..........................................21

6.1 Measuring input INP ..................................21

6.2 Input scaling ......................................22

6.3 Linearization ......................................23

6.4 Filter ..........................................24

6.5 Substitue value for inputs ...............................24

6.6 Input forcing ......................................24

6.7 Set zero ........................................25

6.8 Tare function ......................................25

6.9 Sample&hold amplifier ................................25

6.10 Integrator function ...................................26

6.11 Limit value processing .................................27

6.11.1 Input value monitoring .............................27

6.11.2 Monitoring the number of operating hours and switching cycles ......29

6.12 Analog output configuration ..............................30

6.12.1 Analog output .................................30

6.12.2 Analog output forcing .............................31

6.13 Maintenance manager / error list ...........................31

6.14 Detection and display of sensor and wiring errors ..................32

6.15 Resetting to factory setting ..............................33

SG 45 3

7. Configuration level.....................................34

7.1 Configuration survey ................................34

7.2 Adjustment:

......................................34

7.3 Configurations .....................................35

8. Parameter-level ......................................41

8.1 Parameter-survey ...................................41

8.2 Adjustment:

......................................41

8.3 Parameters .......................................42

9. Installation and calibration................................43

9.1 Initial setting ( SEt) ................................43

9.2 Calibration ( CAL)..................................44

9.3 Scaling (

10.Engineering Tool BlueControl

SCAL) ....................................45

.............................46

11.Versions ...........................................47

12.Technical data .......................................48

13.Index ..........................................51

4 SG 45

1 General

Thank you very much for buying a transmitter for load cells, strain gauges, and melt pressure sensors UNIFLEX SG 45. The UNIFLEX SG 45 transmitters are suitable for precise, cost-efficient contol tasks in all industrial applications. Every SG 45 is equipped with a strain gauge signal input, an universal output and two relays. Optionally the tranmitter can be fitted with various interfaces.

General

Galvanic isolation is provided between inputs and outputs as well as from the supply voltage and the communica

tion interfaces.

Applications

CI 45 is used for measurement, scaling of electrical signals, e.g. for

Strain gauges

Load cells

Melt pressure sensors

Pressure sensors

...

At-a-glance survey of advantages

Compact construction, only 22,5 mm wide Clips onto top-hat DIN rail Plug-in screw terminals or spring clamp connectors Dual-line LC display with additional display elements Process values always in view Convenient 3-key operation Ability for wireless cross-communication with other units mounted on top-hat rail Strain gauge input with high signal resolution (>15 bits) Universal output with high resolution (14 bits) as combined current / voltage output Quick response, only 50 ms cycle time, i.e. also suitable for fast signals Two relay outputs Customer-specific linearization Tare function Min/max indicator (‘slave pointer’) Logical linking of digital outputs, e.g. for common alarms Preset for output value

Further documentation for DMS Messumformer SG 45:

–

This operating manual 9499 040 82318

–

Data sheet SG 45 9498 737 57333

–

Operating note SG 45 9499 040 82441

–

Interface description 9499 040 72018

SG 45 5

General

6 SG 45

2 Safety hints

This unit was built and tested in compliance with VDE 0411-1 / EN 61010-1 and was delivered in safe condition. The unit complies with European guideline 89/336/EWG (EMC) and is provided with CE marking. The unit was tested before delivery and has passed the tests required by the test schedule. To maintain this condition and to ensure safe operation, the user must follow the hints and warnings given in this operating manual and operate this instrument in compliance with the instructions given in this manual.

Safety hints

The unit is intended exclusively for use as a measurement and control instrument in technical installations.

Warning If the unit is damaged to an extent that safe operation seems impossible, the unit must not be taken into operation.

ELECTRICAL CONNECTIONS

The electrical wiring must conform to local standards (e.g. VDE 0100). The input measurement and control leads must be kept separate from signal and power supply leads. Using screened cables is mandatory! The screening must be connected to ground potential. In the installation of the controller a switch or a circuit-breaker must be used and signified. The switch or cir cuit-breaker must be installed near by the controller and the user must have easy access to the controller.

COMMISSIONING

Before instrument switch-on, check that the following information is taken into account:

Ensure that the supply voltage corresponds to the specifications on the type label.

•

All covers required for contact protection must be fitted.

•

If the controller is connected with other units in the same signal loop, check that the equipment in

•

the output circuit is not affected before switch-on. If necessary, suitable protective measures must be taken.

The unit may be operated only in installed condition.

•

Before and during operation, the temperature restrictions specified for controller operation must

•

be met.

a a

Warning During operation, the ventilation slots of the housing must not be covered.

The measurement inputs are designed for measurement of circuits which are not connected directly with the mains supply (CAT I). The measurement inputs are designed for transient voltage peaks up to 800V against PE.

Warning The ventilation slots must not be covered during operation.

SHUT-DOWN

For taking the unit out of operation, disconnect it from all voltage sources and protect it against accidental operation. If the controller is connected with other equipment in the same signal loop, check that other equipment in the output circuit is not affected before switch-off. If necessary, suitable protective measures must be taken.

SG 45 7

Safety hints

2.1 MAINTENANCE, REPAIR AND MODIFICATION

The units do not need particular maintenance. There are no operable elements inside the device, so the user must not open the unit

Modification, maintenance and repair work may be done only by trained and authorized personnel. For this purpose, the PMA service should be contacted.

Warning When opening the units, or when removing covers or components, live parts and terminals may be exposed. Connecting points can also carry voltage.

Caution When opening the units, components which are sensitive to electrostatic discharge (ESD) can be exposed.

You can contact the PMA-Service under:

PMA Prozeß- und Maschinen-Automation GmbH Miramstraße 87 D-34123 Kassel

Tel. +49 (0)561 / 505-1257 Fax +49 (0)561 / 505-1357 e-mail: mailbox@pma-online.de

2.2 Cleaning

The cleaning of the front of the controller should be done with a dry or a wetted (spirit, water) handkerchief.

2.3 Spare parts

As spare parts für the devices the following accessory parts are allowed:

Description Order-No.

Connector set with screw terminals 9407-998-07101 Connector set with spring-clamp terminals 9407-998-07111 Bus connector for fitting in top-hat rail 9407-998-07121

Connector for bus connector inverted, left side, horizontal cable outlet *1 9407-998-07131

Connector for bus connector inverted,

*1 screw connection

right side, vertical cable outlet *11 9407-998-07141

8 MAINTENANCE, REPAIR AND MODIFICATION SG 45

3 Mounting

Mounting

bmessungen / dimensions

22.5

(0,87”)

max.

117.5 (4,63”)

55°C

-10°Cmin.

111 (4, 37 ”)

max. 95% rel.

Klemme /

1516

terminal

Klemme /

terminal

11 1 2

Montage / mounting

5.5 (0,20”)

2.3

(0,08”)

click

99 (3,90”)

Demontage / dismantling

a a a

l a

The unit is provided for vertical mounting on 35 mm top-hat rails to EN 50022. If possible, the place of installation should be exempt of vibration, aggressive media (e.g. acid, lye), liquid, dust or

aerosol. The instruments of the rail line series can be mounted directly side by side. For mounting and dismounting, min. 8 cm

free space above and below the units should be provided. For mounting, simply clip the unit onto the top-hat rail from top and click it in position.

To dismount the unit, pull the bottom catch down using a screwdriver and remove the unit upwards.

The transmitter SG 45 does not contain any maintenance parts, i.e. the unit need not be opened by the customer.

The unit may be operated only in environments for which it is suitable due to its protection type.

The housing ventilation slots must not be covered.

In plants where transient voltage peaks are susceptible to occur, the instruments must be equipped with additional protective filters or voltage limiters!

Caution! The instrument contains electrostatically sensitive components .

Please, follow the instructions given in the safety hints.

To maintain contamination degree 2 acc. to EN 61010-1, the instrument must not be installed below contactors or similar units from which conducting dust or particles might trickle down.

SG 45 9

Mounting

3.1 Connectors

The four instrument connectors are of the plug-in type. They plug into the housing from top or bottom and click in posi tion (audible latching). Releasing the connectors should be done by means of a screwdriver. Two connector types are available:

Screw terminals for max. 2,5 mm2conductors

•

Spring-clamp terminals for max. 2,5 mm2conductors

•

Before handling the connectors, the unit must be disconnected from the supply voltage.

Tighten the screw terminals with a torque of 0,5 - 0,6 Nm. With spring-clamp terminals, stiff and flexible wires with end crimp can be introduced into

the clamping hole directly. For releasing, actuate the (orange) opening lever.

Contact protection: Terminal blocks which are not connected should remain in the socket.

10 Connectors SG 45

4 Electrical connections

4.1 Connecting diagram

INP1

EX +

INP

+ Sense -

Electrical connections

EX -

di1

1234

4.2

OUT3

PWR

~90-260V

Terminal connections

~24V

System

top

RGND

R-CAL

Data A Data B

RS 485

OUT1

OUT2

RGND

Data A Data B

11 12 13 14

15 16 17 18

Faulty connection might cause destruction of the instrument !

1 Connecting the supply voltage

Dependent on order

90 … 260 V AC terminals: 15,16

•

24 V AC / DC terminals: 15,16

•

For further information, see section "Technical data"

Instruments with optional system interface: Energization is via the bus connector of field bus coupler or power supply module. Terminals 15, 16 must not be used.

2 Connecting input INP1

Input for strain gauge (in 4 and 6-wire connection) or for melt pressure sensors (with/without calibration shunt).

a Excitation voltage for bridge (EXITATION ) terminals: 1, 4 b Excitation voltage measuring signal (Sense) terminals: 2, 3 c Bridge signal (input) terminals: 5, 6

SG 45 Connecting diagram 11

Electrical connections

3 Connecting input di1

Digital input

control input (as a potentialfree contact) terminals: 7, 8

4 Connecting outputs OUT1 / OUT2 (optional)

Relay outputs max. 250V/2A NO contacts with a common terminal.

•

5 Connecting output OUT3

Universal output

d current (0...20mA) terminals: 11, 12 e voltage (0...10V) terminals: 12, 13

6 Connecting the bus interface (optional exept d)

RS 485 interface with MODBUS RTU protocol

* see interface description MODBUS RTU: (9499-040-72011)

OUT1 terminals: 17, 18 OUT2 terminals: 17, 14

12 Terminal connections SG 45

4.3 Connecting diagram

The instrument terminals used for the engineering can be displayed and printed out via BlueControlÒ( menu File \ Print preview - Connection diagram).

Example:

Device1.bct

Connecting plan

Terminal connector 1

Name Description

Electrical connections

Sensor supply

Probe cable

Process value X1

Terminal connector 2

Name Description

0...20 mA continuous, signal source: Process value

Alarm Limit 1, Alarm INP1-Error

Terminal connector 3

Name Description

Alarm INP1-Error

SG 45 Connecting diagram 13

Electrical connections

4.4 Connection examples

Example: Connection load cell with 4 or 6-wire bridge

Sense+

Excitation+

2 SENSE + 1

EX+

+ INP -

Ausgang

Excitation-

Sense-

6INP5INP+

4EX-

3 SENSE -

EX+

+SENSE-

EX-

only with 6-wire bridge

After initialization, a test for connection of the sense signal is made automatically (6-wire connections )

Example: Connection of a (melt) pressure sensor in 4-wire technology with a calibrating resistor

Excitation

EX+

Ausgang

Excitation

R-CAL

Example: RS 485 interface with RS 485-RS 232 converter See documentation 9499-040-72011

RGND

Data A

Data B

6INP-

5INP+

4EX-

3 SENSE -

Data A

Data B

+ INP -

EX+

+SENSE-

EX-

Master z.B. / e.g.

Converter RS 232-RS 485

(ADAM-4520-D)

DATA+ 1

(RS-485)

DATA-

TX+ TXRX+

RX-

(R)+Vs (B)GND 10

(RS-422)

14 Connection examples SG 45

4.5 Hints for installation

Measurement and data lines should be kept separate from control and power supply cables.

Sensor measuring cables should be twisted and screened, with the screening connected to

earth. External contactors, relays, motors, etc. must be fitted with RC snubber circuits to manufacturer

specifications. The unit must not be installed near strong electric and magnetic fields.

The temperature resistance of connecting cables should be selected in accordance with the

local conditions.

Electrical connections

a a

The unit is not suitable for installation in explosion-hazarded areas.

Faulty connection can lead to the destruction of the instrument.

Please, follow the instructions given in the safety hints.

4.6 UL approval (optional)

For compliance with UL regulations, the following points must be taken into account:

Use only copper (Cu) wires for 60 / 75 °C ambient temperature.

The connecting terminals are designed for 0,5 – 2,5 mm2Cu (12-30 AWG) conductors.

The screw terminals must be tightened using a torque of 0,5 – 0,6 Nm.

The instrument must be used exclusively for indoor applications.

Max. ambient temperature: 55°C.

Maximum operating voltage: see technical data.

Max. ratings of relay contacts: 250VAC, 2A (resistive)

SG 45 Hints for installation 15

Electrical connections

16 UL approval (optional) SG 45

Operation

5 Operation

5.1 Front view

1 Line 1: process value display 2 Line 2: display of unit / extended operating level / error list /

Conf and PArA level values

3 Tare / sample & hold activated 4 Error list (2 x ô ), e.g.

· Fbf. x sensor fault INP. X

· Pol. x wrong polarity INP. X

· Lim. x limit value alarm

· ...

5 Increment key / "slave pointer", maximum value 6 Enter key to select extended operating level or error list

Parameter-, Konfigurations-, Installations-Ebene

7 Status indicator LEDs

· green: limit value 1 OK

· green blinking: no data exchange with bus coupler

(only on instruments with optional

system interface)

· red: limit value 1 active

· red blinking: instrument fault, configuration mistake

8 Display elements, active as bars 9 Status of switching output OUT1 active 0 Status of switching output OUT2 active ! Decrement key/ "slave pointer", minimum value

§ PC connection for the BlueControl

engineering tool

+ INP -

EX+

+SENSE-

EX-

17 Front view SG 45

In the first LCD-display line the measured value is shown. The second LCD-line normally shows the setpoint. When changing over to the parameter setting, configuration or calibration level and at the extended operating level, the parameter name and value are displayed alternately.

§ : To facilitate withdrawal of the PC connector from the instrument, please, press the cable left.

+ 39 hidden pages

West Control Solutions SG 45 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual