West Control Solutions Pro-16 User Manual

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Pro-16 Industrial Controller

User Guide

Pro-16

Manual Part number: 59537-1

October 2013

written permission from the copyright owner.

A publication of West Control Solutions

P.O.Box 310229

D-34058 Kassel

Germany

9499-040-93811 / 59537-1 Page 2 of 88 Pro-16

Table of contents

1. Mounting 6

2. Electrical connection 8

3. Operation 9

3.1 Front view 9

3.2 Operating structure 9

3.2.1 Operating Level 10

3.3 Behaviour after power-on 10

3.4 Operating level 11

3.5 Errorlist / Maintenance Manager 12

3.5.1 Error-List: 12

3.5.2 Error-Status (Self-tuning) 13

3.6 Function level 14

3.7 Self-tuning 15

3.7.1 Preparation before self-tuning 15

3.7.2 Optimization after start-up or at the set-point 16

3.7.3 Selecting the method ( ConF/ Cntr/ tunE) 16

3.7.4 Step attempt after start-up 17

3.7.5 Pulse attempt after start-up 17

3.7.6 Optimization at the set-point 17

3.7.7 Self-tuning start 20

3.7.8 Examples for self-tuning attempts 20

3.8 Help for manual tuning 22

3.9 Second PID parameter set 23

3.10 Alarm handling 24

4. Configuration level 26

4.1 Configuration overview 26

4.2 Configurations 27

4.3 Set-point processing 42

4.3.1 Set-point gradient / ramp 42

4.3.2 Cooling functions 42

4.3.3 Standard ( CyCl= 0 ) 42

4.3.4 Switching attitude linear ( CyCl=1) 43

4.3.5 Switching attitude non-linear ( CyCl= 2 ) 44

4.3.6 Heating and cooling with constant period ( CyCl=3 ) 45

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4.4 Configuration examples 46

4.4.1 On-Off controller / Signaller (inverse) 46

4.4.2 2-point and continuous controller (inverse) 47

4.4.3 3-point and continuous controller 48

4.4.4 3-point stepping controller (relay & relay) 49

4.4.5 - Y - Off controller / 2-point controller with pre-contact 50

4.4.6 KS 20-1 with measured value output 51

5. Parameter-Level 52

5.1 Parameter-Overview 52

5.2 Parameter 53

6. Input scaling 57

7. Calibration level 58

8. Programmer 61

8.1 Operation 61

8.1.1 Programmer display 62

8.1.2 Segment type 62

8.1.3 Bandwidth monitoring 63

8.1.4 Search run at programmer start 64

8.1.5 Behaviour after mains recovery or sensor error 64

8.2 Parameter overview 65

8.3 Parameter 66

8.4 Programmer description 68

8.4.1 General 68

8.4.2 Programmer set-up: 69

9. Special functions 71

9.1 Start-up circuit 71

9.2 Boost function 72

9.3 KS 20-1 as Modbus-Master 73

9.4 Linearization 74

9.5 Timer 75

9.5.1 Setting up the timer 75

9.5.2 Determining the timer run-time 76

9.5.3 Starting the timer 77

10. Ordering information 78

11. BlueControl

11.1 Configuration Port 80

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79

12. Technical Data 81

13. Safety notes 84

13.1 Resetting to factory setting 86

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1. Mounting

Mounting

CAUTION

Make sure that the inside of the mounting plate corresponds to the instrument operating temperature and that sufficient ventilation to prevent overheating is provided.

Please, DON’T remove the safety device/sealing of the mounting plate, in

The mounting plate must be solid and up to 6.0 mm thick. The required cut-out is shown

below. Several instruments with the following dimensions can be installed side by side: Instruments: (48n - 4) mm or (1.89n — 0.16) inches.

Fig. 1: Mounting dimensions

order to avoid jamming of the instrument in the mounting plate.

Mounting dimensions

The mounting depth with terminals plugged in is 110mm.

45mm

+0,5 - 0,0

45mm

+0,5 - 0,0

1. Insert instrument into the panel cut-out.

2. Hold front bezel firmly (without pressing on display area), and re-fit mounting clamp. Push clamp forward, using a tool if necessary, until gasket is compressedand instrument held firmly in position.

 Mounting plate  Housing  Latching groove  Seal

Fig. 2 : Orientation

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Mounting

 Slip the mounting clip from

behind onto the housing until the spring tab snaps in the latch.

Fig. 3: Mounting clip

After installing the instrument in the mounting plate, it may be removed from its housing, if

necessary (see the information on fitting and removing the optional modules).

NOTE!

The flanges of the mounting clip lock in position on both sides or on the top and

bottom side of the instrument housing. For optimum performance it is important to use the latches on the sides of the instrument.

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Electrical connection

2. Electrical connection

Fig. 4: Electrical connection

Connection of input INP1 Input for variable x1 (process value) a thermocouple b resistance thermometer (Pt100/ Pt1000/ KTY/ ...) c potentiometer d voltage (0/2...10V) e current (0/4...20mA) f Transmitter Power Supply

Connection of input INP2 current (0/4…20mA and 0…30mA AC).

Connection of inputs di1/di2/di3 and di4 Digital inputs for switching functions, e.g. SP and SP.2/SP.e or programmer Run/Stop/Reset.

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3. Operation

3.1 Front view

Fig. 5: Front view

In the upper display line, the process value is always displayed. At parameter, configuration, calibration as well as extended operating level, the bottom display line changes cyclically between parameter name and parameter value.

3.2 Operating structure

Operation

1 Process value display 2 Set-point, controller output, parameter 3 Status of switching outputs 4 Gradient is active 5 Manual mode 6 Timer or programmer is running 7 Set-point SP.2 oder SP.e is effective

8 Function key 9 Changing the set-point or the controller

output value 0 Acknowledges alteration of a value or shows the next parameter/value

After supply voltage switch-on, the controller starts with the operating levels. The controller status is as before power off.

Fig. 6: Complete operating structure (depending on configuration)

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The setting in the function level or in BlueControl® (engineering tool), individual layers can be locked or made accessible by entering the password in.

Individual parameters accessible without password must be copied to the extended operating level via BlueControl

When supplied, all levels are fully accessible, Password PASS = OFF

3.2.1 Operating Level

Operation

 See also chapter 3.4 Operating level

 And chapter 3.6 Function level

3.3 Behaviour after power-on

After supply voltage switch-on, the unit starts with the operating level. The unit is in the condition which was active before power-off. If the controller was in manual mode before power-off, the controller starts with the last

correcting value after switching on again.

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3.4 Operating level

The operating level comprises two views for setpoint and controller output value. The operating level can be enhanced with two levels

 Extended operating level  Function level (see chapter 3.6)

The content of the extended operating level and the function level is determined by means of BlueControl (engineering tool). Parameters which are used frequently or the display of which is important can be copied to the extended operating level.

Operation

Fig. 7: Operating level and function level

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Operation

3.5 Errorlist / Maintenance Manager

The error list is visible only if an error entry is present. An active entry in the error list is displayed by a red/green blinking 2nd line and status LED’s in the display.

Err-Status Signification Proceed as follows

2. line blinks red

.. is red error

.. is green no error

All errors can be reset in the function level with Err È rSET (if configured).

3.5.1 Error-List:

Name Description

E.1

E.2

E.4

FBF. 1/2

Sht. 1/2

POL.1

HCA

SSR

existing error

- determine the error type in the error list via the error number

- remove error

- Acknowledge the alarm in the error list by pressing key

removed

È - The alarm entry is deleted.

Cause Possible remedial action

Internal error,

E.g. defective EEPROM Contact PMA service

cannot be removed

Internal error, can

e.g. EMC trouble -shortly separate the device from

be reset

Internal error, option modules

HW-Coding does not match the current recognized HW configuration

Sensor break INP1/2

Short circuit INP1/2

Sensor defectiveFaulty cabling

Sensor defectiveFaulty

cabling INP1 polarity error Faulty cabling Reverse INP1 polarity Heating current

alarm

- Heating current circuit interrupted, I <

or I >

HC.A

of configuration)

- Heater band defective

Heating current short circuit

- Current flow in heating

HC.A

(dependent

È - or

Send- in device

mains supply

- Keep measurement and power supply cables in separate runs

- Contact PMA service, send-in device or check option modules

Replace INP1/2 sensor Check INP1/2 connection

-Check heating current circuit

- If necessary, replace heater band

Check heating current circuit

- If necessary, replace solid-

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Loop

AdA.H

Control loop alarm - Input signal defective

Self-tuning heating alarm (ADAH)

Ada.C

Self-tuning cooling alarm (ADAC)

Lim.

stored limit alarm adjusted limit value

1/2/3

Inf.1

time limit value message

Inf.2

duty cycle message (digital ouputs)

3.5.2 Error-Status (Self-tuning)

(error status 3 - 9 only with error AdA.H / AdA.C ):

Err-Status Description Behaviour

Stored error Delete the entry after acknowledgment

Existing error Change to error status 1 after error removal

Faulty control action Re-configure controller (inverse i direct)

No response of process variable

Low reversal point Let process cool down and start new adaptation attempt

Danger of exceeded set-point (parameter determined)

Output step change too small

Set-point reserve too small

Impulse tuning failed The control loop is perhaps not closed: check sensor,

Operation

circuit at controller off

state relay

- SSR defective

- Check heating or cooling circuit or not connected correctly

- Output not connected correctly

See Self-tuning heating error status

See Self-tuning cooling error status

- Check sensor and replace

it, if necessary

- Check controller and

switching device see Self-tuning heating error

status

See Self-tuning cooling error status

check process

1/2/3 exceeded

adjusted number of

application-specific

operating hours reached

adjusted number of duty

application-specific

cycles reached

The control loop is perhaps not closed: check sensor, connections and process

If necessary, increase (inverse) or reduce (direct) setpoint

Let process cool down and start new adaptation attempt

Increase set-point (invers), reduce (direkt)

connections and process

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3.6 Function level

Switching functions via è key. The function level serves for the enhanced operation of the device. You can switch

functions such as manual / automatic, Sollwert/Sp.2/Sp.E, ... via the operation level on the controller are performed. It's content is determined by configuration ( LOGI ):

Err

Ereset

SP.E

SP.2

Y.ext

In the sequence above the list can be scrolled with the are adjusted, with Ù or latest 2 seconds after adjustment, the value is taken over.

Pressing key è returns to normal operation.

Operation

No reset of the error list

Resetting thr error list Internal setpoint active External setpoint active 2nd setpoint active Internal correcting variable

2. correcting variable External correcting variable

Controller/Signaller and Limit 1 are active

Off

Auto

Man

Bo.Off

Bo.On

Para.1

Para.2

Loc

rem

Controller/Signaller and Limit 1 are switched off

Automatic operation Manual operation Boost function not active Boost function aktive First parameter set aktive Second parameter set aktive Local-operation adjustment via front-

panel possible Remote-operation adjustment via

front-panel not

possible

Ù-key. With the keys ÌÈ values

Example (switching from internal setpoint to SP.2)

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3.7 Self-tuning

(automatic adaption of control parameters) For determination of optimum process parameters, self-tuning is possible. After starting by the operator, the controller makes an adaptation attempt, whereby the process characteristics are used to calculate the parameters for fast line-out to the set-point without overshoot.

 The following parameters are optimized when self-tuning:

Parameter set 1:

Pb1

ti1

td1

Pb2

ti2

td2

Operation

Proportional band 1 (heating) in engineering units [e.g. °C] Integral time 1 (heating) in [s] r only, unless set to OFF Derivative time 1 (heating) in [s] r only, unless set to OFF Minimum cycle time 1 (heating) in [s]. This parameter is optimized only, unless

parameter Cntr/Adt0 was configured for “no self-tuning” using BlueControl

Proportional band 2 (cooling) in engineering units [e.g. °C] Integral time 2 (cooling) in [s] r only, unless set to OFF Derivative time 2 (cooling) in [s] r only, unless set to OFF Minimum cycle time 2 (cooling) in [s]. This parameter is optimized only, unless

parameter Cntr/Adt0 was configured for “no self-tuning”using BlueControl

 Parameterset 2: according to Parameterset 1 (see page 23)

3.7.1 Preparation before self-tuning

o The limits of the control range must be adjusted for the controller operating range, i.e.

rnG.L and rnG.H must be adjusted to the limits within which control must take place ConfigurationrControllerrspan start and end of control range)

ConFrCntrrrnG.L and rnG.H

o Determine which parameter set must be optimized.

- The currently effective parameter set is optimized. r activate the corresponding parameter set (1 or 2).

o Determine which parameter must be optimized (see the list given above) o Select the method for self-tuning (See Chapter 3.7.616)

- Step attempt after start-up

- Pulse attempt after start-up

- Optimization at the set-point

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Operation

3.7.2 Optimization after start-up or at the set-point

There are two methods of optimization; either after start-up or at the set-point. As control parameters are always optimal only for a limited process range, various methods can be selected dependent of requirements. If the process behavior is very different after start-up and directly at the set-point, parameter sets 1 and 2 can be optimized using different methods. page 23).

Switch-over between parameter sets dependent of process status is possible (see

 Optimization after start-up: (see page 17)

Optimization after start-up requires a certain separation between process value and setpoint. This separation enables the controller to determine the control parameters by evaluation of the process whilst progressing to the set-point. This method optimizes the control loop from the start conditions to the set-point, whereby a wide control range is covered. We recommend selecting optimization method “Step attempt after start-up” with tunE = 0 first. Unless this attempt is completed successfully, we then recommend a

“Pulse attempt after start-up”.

 Optimization at the set-point: (see page 17)

For optimizing at the set-point, the controller outputs a disturbance variable to the process. This is done by briefly changing the output variable. The process value changed by this pulse is evaluated. The detected process parameters are converted into control parameters and saved in the controller. This procedure optimizes the control loop directly at the setpoint. The advantage is in the small control deviation during optimization.

3.7.3 Selecting the method ( ConF/ Cntr/ tunE)

Selection criteria for the optimization method:

tunE Step attempt

after start-up

= 0 sufficient set-point

reserve is provided

= 1 sufficient set-point

= 2 Only step attempt after

Pulse attempt after start-up

Optimization at the set-point

sufficient set-point

reserve is not provided sufficient set-point

reserve is provided

reserve is not provided

start-up required

Sufficient set-point reserve: inverse controller: process value is (10% of rnGH - rnGL) below the set-point direct controller: process value is (10% of rnGH - rnGL) above the set-point

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3.7.4 Step attempt after start-up

Condition: - tunE = 0 and sufficient set-point reserve provided or - tunE = 2

The controller outputs 0% correcting variable or Y.Lo and waits, until the process is at rest (see start-conditions on page 15). Subsequently, a correcting variable step change to 100% or Y.Hi is output.

The controller attempts to calculate the optimum control parameters from the process response. If this is done successfully, the optimized parameters are taken over and used for line-out to the set-point.

With a 3-point controller, this is followed by “cooling”. After completing the 1st step as described, a correcting variable of -100% or Y.Lo (100% cooling energy) is output from the set-point. After successful determination of the

“cooling parameters”, the controller will proceed to the setpoint using the optimized parameters.

3.7.5 Pulse attempt after start-up

Condition: - tunE = 1 and sufficient set-point reserve provided. The controller outputs 0% correcting variable or Y.Lo and waits, until the process is at

rest (see start conditions page 15) Subsequently, a short pulse of 100% or Y.Hi is output (Y=100%) and reset. The controller attempts to determine the optimum control parameters from the process

response. If this is completed successfully, these optimized parameters are taken over and used for stabilized to the set-point.

With a 3-point controller, this is followed by “cooling”. After completing the 1st step as described and stabilized to the set-point, correcting

variable "heating" remains unchanged and a cooling pulse (100% cooling energy) is output additionally. After successful determination of the “cooling parameters”, the optimized parameters are used for stabilized to the set-point.

Operation

3.7.6 Optimization at the set-point

Conditions:

 A sufficient set-point reserve is not provided at self-tuning start (see page 16).  tunE is 0 or 1  With Strt = 1 configured and detection of a process value oscillation by more

than ± 0,5% of (rnG.H - rnG.L) by the controller, the control parameters are preset for process stabilization and the controller realizes an optimization at the

set-point (see figure “Optimization at the set-point”).

 when the step attempt after power-on has failed

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Operation

 with active gradient function ( PArA/ SETP/ r.SP OFF), the set-point

gradient is started from the process value and there isn't a sufficient set-point reserve.

 Optimization-at-the-set-point procedure:

The controller uses its instantaneous parameters for control to the set-point. In stable condition, the controller makes a pulse attempt. This pulse reduces the correcting variable by max. 20% 1, to generate a slight process value undershoot. The changing process is analyzed and the parameters thus calculated are recorded in the controller. The optimized parameters are used for stabilized to the set-point.

Optimization at the set-point

With a 3-point controller, optimization for the “heating“ or “cooling” parameters occurs dependent of the instantaneous condition.

While the controller is in the "heating-phase" the heating-parameters are determined. If the controller is in the "cooling-phase" the cooling-parameters are determined.

1 If the correcting variable is too low for reduction in stable condition it is increased by max. 20%.

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Operation

 Optimization at the set-point for 3-point stepping controller

As position feedback is not provided, the controller calculates the actuator position internally by adjusting an integrator with the adjusted actuator travel time.

For this reason, precise entry of the actuator travel time (tt), as time between stops is highly important. Due to position simulation, the controller knows whether an increased or reduced pulse must be output. After supply voltage switch-on, position simulation is at 50%. When the motor actuator was varied by the adjusted travel time in one go, internal calculation occurs, i.e. the position corresponds to the simulation:

Simulation real position

Internal calculation

Internal calculation always occurs, when the actuator was varied by travel time tt in one go , independent of manual or automatic mode. When interrupting the variation,

internal calculation is cancelled. Unless internal calculation occurred already after selftuning start, it will occur automatically by closing the actuator once.

Unless the positioning limits were reached within 10 hours, a significant deviation between simulation and actual position may have occurred. In this case, the controller would realize minor internal calculation, i.e. the actuator would be closed by 20 %, and re-opened by 20 % subsequently. As a result, the controller knows that there is a 20% reserve for the attempt.

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3.7.7 Self-tuning start

The operator can start self-tuning at any time. For this, keys simultaneously. With blinking in the second row the active adaptation is displayed Ad:PIR. The controller outputs 0%, waits until the process is at rest and starts selftuning: Ad:Stp

The self-tuning attempt is started when the following prerequisite is met:

 The difference between process value i set-point must be  10% of the set-point

range ( SP.Hi - SP.LO) (with inverse action: process value smaller than setpoint, with direct action: process value higher than set-point).

After successful self-tuning, the AdA-LED is off and the controller continues operating with the new control parameters.

 Self-tuning cancellation by the operator:

Self-tuning can always be cancelled by the operator. For this, press simultaneously. The controller continues operating with the old parameters in automatic mode in the first case and in manual mode in the second case.

 Self-tuning cancellation by the controller:

An error detected during self-tuning means that the technical conditions prevent successful self-tuning.

In this case, self-tuning was cancelled by the controller. The controller switches off its outputs (controller output 0%), to avoid exceeding the setpoint.

The user has two possibilities to acknowledge a failed adaptation:

1. Press keys The controller continues controlling using the old parameters in automatic mode. The self-tuning error must be acknowledged in the error list.

2. Press key Display of error list at extended operating level. After acknowledgement of the error message, the controller continues control in automatic mode using the old parameters.

Cancellation causes: r page 13: "Error status"

Operation

Ù and È simultaneously:

Ù :

Ù and È must be pressed

Ù and È key

 Acknowledgement of failed self-tuning

When pressing the

Ù key, the controller switches over to correcting variable display

(Y ....). After pressing the key again, the controller goes to the error list of the extended

operating level. The error message can be acknowledged by switching the message to 0 using the Ì - or the È key. After acknowledging the error message, the controller continues operating in the automatic mode, using the parameters valid prior to self-tuning start.

3.7.8 Examples for self-tuning attempts

(controller inverse, heating or heating/cooling)

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Start: heating power switched on Heating power Y is switched off (1). When the

change of process value X was constant during one minute (2), the power is switched on (3).

At the reversal point, the self-tuning attempt is finished and the new parameter are used for controlling to set-point W.

Start: heating power switched off The controller waits 1,5 minutes (1). Heating

power Y is switched on (2). At the reversal point, the self-tuning attempt is finished and control to the set-point is using the new parameters.

Self-tuning at the set-point a The process is controlled to the set-point. With the

control deviation constant during a defined time (1), the controller outputs a reduced correcting variable pulse (max. 20%) (2). After determination of the control parameters using the process characteristic (3), control is started using the new parameters (4).

Three-point controller a The parameter for heating and cooling are

determined in two attempts. The heating power is switched on (1). Heating parameters Pb1, ti1, td1 and t1 are determined at the reversal point. The process is controlled to the setpoint (2). With constant control deviation, the controller provides a cooling correcting variable pulse (3). After determining its cooling parameters Pb2, ti2, td2 and t2 (4) from the process characteristics , control operation is started using the new parameters (5).

Operation

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During phase 3, heating and cooling are done simultaneously!

3-point-stepping controller After the start (1) the controller closes the

actuator (2 Out.2). When the difference between process value and set-point is big enough (3), the changing of the process value is monitored for 1 min. (4). Afterwards the actuator is opened (5 Out.1). If the reversal point is reached (6) or there are made enough measurements, the parameters are detected and are adopted.

3.8 Help for manual tuning

The optimization aid should be used with units on which the control parameters shall be set without self-tuning.

For this, the response of process variable x after a step change of correcting variable y can be used. Frequently, plotting the complete response curve (0 to 100%) is not possible, because the process must be kept within defined limits.

100%

max

Values T be used to determine the maximum rate of increase v

and x

(step change from 0 to 100 %) or t and x (partial step response) can

max

Operation

max

W X

1 min

y = correcting variable Yh = control range Tu = delay time (s) Tg = recovery time (s) X

= maximum process value

max

max. rate of increase of process value

Δmax

= max.

The control parameters can be determined from the values calculated for delay time Tu , maximum rate of

increase v according to the formulas given below. Increase Pb, if

, control range Xh and characteristic K

max

stabilized to the set-point oscillates.

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Pb1

td1

ti1

OFF

Parameter adjustment effects

Parameter Control Stabilized of disturbances Start-up behaviour

higher increased damping slower stabilized slower reduction of duty cycle

lower reduced damping faster stabilized faster reduction of duty cycle

higher reduced damping faster response to disturbances faster reduction of duty cycle

lower increased damping slower response to disturbances slower reduction of duty cycle

higher increased damping slower stabilized slower reduction of duty cycle

lower reduced damping faster stabilized faster reduction of duty cycle

Formulas

K = Vmax * Tu

With 2-point and 3-point controllers, the cycle time must be adjusted to

t1 / t2 ß 0,25 * Tu

3.9 Second PID parameter set

Operation

controller behaviour PID 1,7 * K 2 * Tu 2 * Tu

PD 0,5 * K Tu OFF PI 2,6 * K P K 3-point-stepping 1,7 * K Tu 2 * Tu

Pb [phys. units] td [s] ti [s]

6 * Tu

The process characteristic is frequently affected by various factors such as process value, correcting variable and material differences.

To comply with these requirements, the controller can be switched over between two parameter sets. Parameter sets PArA and PAr.2 are provided for heating and cooling.

Dependent of configuration, switch-over to the second parameter set (ConF/LOG/Pid.2) is via key

or interface (OPTION).

Self-tuning is always done using the active parameter set, i.e. the second

parameter set must be active for optimizing.

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è , one of digital inputs di1…di4

3.10 Alarm handling

Max. three alarms can be configured and assigned to the individual outputs. Generally, outputs OuT.1... OuT.6 can be used each for alarm signalling. If more than one

signal is linked to one output the signals are OR linked. Each of the 3 limit values Lim.1 … Lim.3 has 2 trigger points H.x (Max) and L.x (Min), which can be switched off individually (parameter = “OFF”). Switching difference HYS.x of each limit value is adjustable.

Ü Operaing principle absolute alarm L.1 = OFF

Operation

¡ Operating principle relative alarm

L.1 =

H.1 = OFF

Normally open: See examples (ConF / Out.x / O.Act = 0) Normally closed: The output relay action is inverted (ConF/ Out.x / O.Act = 1)

The alarm LED always shows the threshold violation on (out of limits, switching point). If several alarms are used can be checked at the operating level, which alarm is active (

Ù …r Lim.1 Ù … Lim.3)

The variable to be monitored can be selected separately per configuration for each

alarm.

9499-040-93811 / 59537-1 Page 24 of 88 Pro-16

The following variables are available ( ConF / Lim / Src .x ): Variable (Src .x) Remark Alarm type

Process value Absolute Control deviation xw Process value - effective set-point. The effective

Control deviation xw + suppression after startup or set-point change with time limit

Effective set-point Weff

Correcting variable y y = controller output signal Absolute Deviation from SP

internal

Control deviation xw + suppression after startup or set-point change without time limit

Function (Fnc.x) Remark Switched off No limit value monitoring.

Measured value Process value monitoring. When exceeding the limit, an alarm is

Measured value + latch Process value monitoring + latching of the alarm condition. When

During alarm configuration, the following functions can be selected ( ConF / Lim / Fnc.x ):

Operation

Relative set-point Weff is used. E.g with a ramp, this is the changing set-point rather than the target set-point.

The alarm output is suppressed after switch-on or after a set-point change, until the process value is within the limits for the first time. At the latest after elapse of time 10 x ti1 the alarm is activated (ti1 = integral time 1; parameter r Cntr). If ti1 is switched off (ti1 = OFF), this is considered as Î , i.e. the alarm is not activated before the process value was within the limits once.

The effective set-point Weff for control. Absolute

Process value - internal set-point. The internal setpoint is used. E.g. with a ramp, this is the target set-point instead of the varying effective set-point Weff.

After switch-on or after a set-point change, the alarm output is suppressed , until the process value is within the limits for the first time.

generated.The alarm is reset automatically, when the process value is "within the limits" (including hysteresis) again.

exceeding the limit value, an alarm is output. A latched alarm persists, until it is reset manually.

Relative

9499-040-93811 / 59537-1 Page 25 of 88 Pro-16

4. Configuration level

4.1 Configuration overview

Configuration level

ConF Configuration level

È Ì

Cntr Control and self-tuning

ProG Programmer

InP.1 Input 1

InP.2 Input 2

Lim Limit value functions

SP.Fn t.bAS StYP I.Fnc Fnc.1 O.tYP O.Act

b.ti S.Lin StYP Src.1 O.Act Y.1 SP.2 Addr

C.Fnc Corr Fnc.2 Y.1 Y.2 SP.E PrtY

mAn Src.2 Y.2 Lim.1

C.Act Fnc.3 Lim.1 Lim.2

FAIL Src.3 Lim.2 Lim.3

rnG.L HC.AL Lim.3 LP.AL

rnG.H LP.AL LP.AL HC.AL

Sp2C HC.AL HC.SC boos

CyCL HC.SC TimE Pid.2

tunE TimE t.End

Strt t.End P.End

FAi.2 PrG.1

PrG2 PrG3

PrG4 CALL

OuT.0

out1 Output 1

P.End FAi.1

FAi.1 FAi.2

PrG.1 PrG2

PrG3 PrG4

CALL

Out.1

O.Src

ut3 Output 3

Out2 Output 2

See output 2

Out4 Output 4

out5 Output 5

See output 2

See output 1

out6 Output 6

Logi Digital inpu ts

L_r bAud

Y.2 dELY

y.E Unit

See output 2

mAn dP

C.oFF Led

Err.r C.dEl

P.run

P.oFF

di.Fn

othr Display, operation,

interface

End

quit

9499-040-93811 / 59537-1 Page 26 of 88 Pro-16

LOGI

SP.E

Configuration

level

Adjustment:  To access the configuration level, press the key

Ì to select the ConF-Menu item. Press Ù to confirm.

Ù for 3 seconds and then the key

 If the password function is activated, a prompt for PASS is displayed.  The configuration values can be adjusted using the ÌÈ keys. Press the

Ù key to save the value. The next configuration value is shown.

 After the last configuration value of a group, donE is displayed, followed by

automatic changing to the next group

g Return to the beginning of a group, by pressing the Ù key for 3 sec g Press menu item quit to close/cancel configuration

4.2 Configurations

Cntr

Name Value range Description Default

SP.Fn

b.ti 0…9999 Timer tolerance band 5 C.Fnc

Basic configuration of setpoint processing 0

0 set-point controller can be switched over to external set-point

(->

/ SP.

1 program controller 2 timer, mode 1 (bandwidth-controlled, switched off at the end) 3 timer, mode 2 (bandwidth-controlled, set-point remains active

at the end) 4 timer, mode 3 (switched off at the end) 5 timer, mode 4 (set-point remains active at the end) 6 timer, mode 5 (switch-on delay) 7 timer, mode 6 (set-point switch-over)

10 controller with start-up circuit (see page 71) 11

Fixpoint /

Control behaviour (algorithm) 1 0 on/off controller or signaller with one output 1 PID controller (2-point and continuous)

)

/ SP.

controller with start-up circuit (see page 71)

9499-040-93811 / 59537-1 Page 27 of 88 Pro-16

Configuration level

LOGI

L.Y

2  / Y / Off, or 2-point controller with partial/full load switch-

over 3 2 x PID (3-point and continuous) 4 3-point stepping controller

mAn

C.Act

Manual operation permitted 0 0 no 1 yes (see also

/ mAn)

Method of controller operation 0 0 inverse, e.g. heatingWith decreasing process value, the

correcting variable is increased, with increasing process value, the correcting variable is reduced.

1 direct, e.g. coolingWith increasing process value, the

correcting variable is increased, with decreasing process value, the correcting variable is decreased

FAIL Behaviour at sensor break 1

0 controller outputs switched off 1 y = Y2 2 y = mean output. In the event of a failure of the input signal,

the mean value of the correcting variable output last is kept.The maximum permissible output can be adjusted with parameter

Ym.H. To prevent determination of inadmissible

values, mean value formation is only if the control deviation is lower than parameter

3 y = mean output; manual adjustment is possible.In the event of

a failure of the input signal, the mean value of the correcting variable output last is kept.The maximum permissible output can be adjusted using parameter Ym.H . The mean output is measured at intervals of 1 min., when the control deviation is smaller than parameter

rnG.L -1999...9999 X0 (lower limit of control range ) indicates the smallest value

to be expected as process value.

rnG.H -1999...9999 X100 (high limit range of control) indicates the highest value

to be expected as process value.

SP2C With active SP.2 no cooling controlling is provided 0

0 standard (cooling permissible with all set-points) 1 no cooling provided with active SP.2

CYCL Characteristic for 2-point- and 3-point-controllers 0

0 Standard (see page 42) 1 water cooling linear (see page 43) 2 water cooling non-linear (see page 44) 3 with constant cycle (see page 45)

-100

1200

9499-040-93811 / 59537-1 Page 28 of 88 Pro-16

Configuration

level

tunE Auto-tuning at start-up 0

0 At start-up with step function 1 At start-up with impulse function. Setting for fast controlled

systems (e.g. hot runner control)

2 Always step attempt during start-up

Strt Start of auto-tuning 0

0 no automatic start (manual start via front interface) 1 Manual or automatic start of auto-tuning at power on or when

oscillating is detected

Adt0 Optimization of T1, T2 (only visible with BlueControl!) 0

0 Automatic optimization 1 No optimization

Prog

Name Value range Description Default

t.bAS

Time base 0 0 hours:minutes 1 minutes:seconds

InP.1

Name Value range Description Default

S.tYP

Sensor type selection 1 0 thermocouple type L (-100...900°C) , Fe-CuNi DIN

1 thermocouple type J (-100...1200°C) , Fe-CuNi 2 thermocouple type K (-100...1350°C), NiCr-Ni 3 thermocouple type N (-100...1300°C), Nicrosil-Nisil 4 thermocouple type S (0...1760°C), PtRh-Pt10% 5 thermocouple type R (0...1760°C), PtRh-Pt13% 6 thermocouple type T (-200…400°C), Cu-NiCu 7 thermocouple type C (0...2315°C), W5%Re-W26%Re 8 thermocouple type D (0...2315°C), W3%Re-W25%Re 9 thermocouple type E (-100...1000°C), NiCr-CuNi

10 thermocouple type B (0/100...1820°C), PtRh-Pt6% 18 special thermocouple 20 Pt100 (-200.0 ... 100,0 °C)

( -200,0 ... 150,0°C with reduced lead resistance: measuring

resistance + lead resistance  160[) 21 Pt100 (-200.0 ... 850.0 °C) 22 Pt1000 (-200.0 ... 850.0 °C)

9499-040-93811 / 59537-1 Page 29 of 88 Pro-16

Configuration level

23 special 0...4500 Ohm (pre-defined as KTY11-6) 30

0...20mA / 4...20mA Scaling is required (see chp.  page 57)

40 0...10V / 2...10V Scaling is required (see chp.  page 57)

S.Lin

Linearization (only at S.tYP = 23 (KTY 11-6), 30 (0..20mA)

and 40 (0..10V) adjustable) (see page 74)

0 Without linearization 1 Linearization to specification. Creation of linearization table

with BlueControl (engineering tool) possible. The

characteristic for KTY 11-6 temperature sensors is preset.

Corr Measured value correction / scaling 0

0 Without scaling 1 Offset correction (at CAL level) (see page 58) 2 2-point correction (at CAL level 58) 3 Scaling (at PArA level) (see page 57)

fAI1 Forcing INP1 (only visible with BlueControl®!) 0

0 No forcing 1 Forcing via serial interface

InP.2

Name Value range Description Default

I.Fnc

S.tYP

fAI2 Forcing INP2 (only visible with BlueControl®!) 0

9499-040-93811 / 59537-1 Page 30 of 88 Pro-16

Function selection of INP2 1 0 no function (subsequent input data are skipped) 1 heating current input 2 external set-point (SP.E) 5

default correcting variable Y.E (switchover -> LOGI

/ Y.E

)

Sensor type selection 31

0...20mA / 4...20mA Scaling is required (see chp.  page 57)

31 0...50mA AC Scaling is required. (see chp.  page 57)

0 No forcing 1 Forcing via serial interface

LOGI

Configuration

level

Lim

Name Value range Description Default

Fnc.1 Fnc.2 Fnc.3

Function of limit 1/2/3 1 0 switched off 1 measured value monitoring 2 Measured value monitoring + alarm status storage. A stored

limit value can be reset via error list, è-key, or a digital

/ Err.r)

Src.1 Src.2 Src.3

input ( ->

Source of Limit 1/2/3 1 0 process value 1 control deviation xw (process value - set-point) 2 control deviation xw (with suppression after start-up and

set-point change) 6 effective setpoint Weff 7 correcting variable y (controller output) 8 control variable deviation xw (actual value - internal

setpoint) = deviation alarm to internal setpoint

11 Control deviation Xw (=relative alarm) with suppression

after start-up or set-point change without time limit.

HC.AL

Alarm heat current function (INP2) 0 0 switched off 1 Overload short circuit monitoring 2 Break and short circuit monitoring

LP.AL

Monitoring of control loop interruption for heating 0 0 switched off / inactive 1

LOOP alarm active. A loop alarm is output, unless the process value reacts accordingly after elapse of 2 xti1 with Y=100%. With ti1=0 , the LOOP alarm is inactive!

Hour OFF..999999 Operating hours (only visible with BlueControl®!) OFF Swit OFF..999999 Output switching cycles (only visible with BlueControl®!) OFF

Out.1

Name Value range Description Default

O.tYP

Signal type selection OUT1 0 0 relay / logic (only visible with current/logic voltage) 1 0 ... 20 mA continuous (only visible with current/logic/voltage) 2 4 ... 20 mA continuous (only visible with current/logic/voltage) 3 0...10 V continuous (only visible with current/logic/voltage)

9499-040-93811 / 59537-1 Page 31 of 88 Pro-16

Configuration level

O.TYP

4 2...10 V continuous (only visible with current/logic/voltage) 5 transmitter supply (only visible without OPTION)

O.Act

Method of operation of output OUT (only visible when

=0) 0 direct / normally open 1 inverse / normally closed

Y.1 Y.2

Controller output Y1/Y2 (only visible when 0 not active 1 active

Lim.1 Lim.2 Lim.3

LP.AL

Limit 1/2/3 signal (only visible when 0 not active 1 active

Interruption alarm signal (LOOP) (only visible when 0 not active 1 active

HC.AL

Heat current alarm signal (only visible when 0 not active 1 active

HC.SC

Solid state relay (SSR) short circuit signal (only visible when

=0) 0 not active 1 active

timE Timer active (only visible when

0 not active 1 Active

t.End

Timer End (only visible when 0 not active 1 active

P.End

Programmer end signal (only visible when 0 not active 1 active

FAi.1 FAi.2

INP1/ INP2 error signal (only visible when 0 not active 1 active

PrG.1 PrG.2 PrG.3 PrG.4

Program track 1 to 4 (only visible when 0 not active 1 active

CALL Operator call (only visible when

=0) 1

=0) 0

9499-040-93811 / 59537-1 Page 32 of 88 Pro-16

O.TYP

Configuration

level

0 not active 1 active

Out.0 -1999...9999 Scaling of the analog output for 0% (0/4mA or 0/2V, only

visible when

=1..5)

Out.1 -1999...9999 Scaling of the analog output for 100% (20mA or 10V, only

O.Src

visible when

Signal source of the analog output OUT3 (only visible when

=1..5)

=1..5) 0 not used 1 controller output y1 (continuous) 2 controller output y2 (continuous) 3 process value 4 effective set-point Weff 5 control deviation xw (process value - set-point) 6 No function

fOut Forcing OUT1 (only visible with BlueControl!) 0

0 No forcing 1 Forcing via serial interface

Out.3 Out.5

Configuration parameters Out.2 as Out.1 except for: Default Y.1 = 0, Y.2 = 1

Configuration parameters Out.5 as Out.1 except for default values: All values are 0!

Out.2 / 4 / 6

Name Value range Description Default

O.Act

Y.1 Y.2

Lim.1 Lim.2 Lim.3

LP.AL

HC.AL

Method of operation of output 0 direct / normally open 1 inverse / normally closed

Controller output Y1/Y2 0 0 not active 1 active

Limit 1/2/3 signal 1 0 not active 1 active

Interruption alarm signal (LOOP) 0 0 not active 1 active

Heating current alarm signal 0

100

9499-040-93811 / 59537-1 Page 33 of 88 Pro-16

Configuration level

O.TYP

0 not active 1 active

HC.SC

timE Timer active (only visible when

t.End

P.End

FAi.1 FAi.2

PrG.1 PrG.2 PrG.3 PrG.4

CALL Operator call (only visible when

fOut Forcing OUT3 (only visible with BlueControl!) 0

Solid state relay (SSR) short circuit signal (only visible when

O.TYP=0) 0 not active 1 active

=0) 0 0 not active 1 active

Timer End (only visible when 0 not active 1 active

Programmer end signal (only visible when O.TYP=0) 0 0 not active 1 active

INP1/ INP2 error (only visible when O.TYP=0) 1 0 not active 1 active

Program track 1 to 4 (only visible when 0 not active 1 active

0 not active 1 active

0 No forcing 1 Forcing via serial interface

=0) 0

Out.4 / Out.6

Configuration parameters as Out.1 except for: Default Y.1 = 0, Y.2 = 0

Method of operation and usage of output Out.1 to Out.6:

Is more than one signal chosen active as source, those signals are OR-linked.

=0) 0

9499-040-93811 / 59537-1 Page 34 of 88 Pro-16

Configuration

level

LOGI

Name Value range Description Default L_r Local / Remote switching (Remote: adjusting of all values by

front keys is blocked) 0 no function (switch-over via interface is possible) 1 active 2 DI1 3 Di 2 4 DI3 (only visible with OPTION) 5 DI4 (only visible with OPTION) 6 è -Key function (see chapter 3.6 page 14) 7 Limit 1 8 Limit 2 9 Limit 3

SP.2 Switching to second setpoint SP.2 0

0 no function (switch-over via interface is possible) 2 DI1 3 Di 2 4 DI3 (only visible with OPTION) 5 DI4 (only visible with OPTION) 6 è -Key function (see chapter 3.6 page 14) 7 Limit 1 8 Limit 2 9 Limit 3

SP.E Switching to external setpoint SP.E 0

0 no function (switch-over via interface is possible) 1 active 2 DI1 3 Di 2 4 DI3 (only visible with OPTION) 5 DI4 (only visible with OPTION) 6 è -Key function (see chapter 3.6 page 14) 7 Limit 1 8 Limit 2 9 Limit 3

Y2 Y/Y2 switching 0

0 no function (switch-over via interface is possible) 2 DI1

9499-040-93811 / 59537-1 Page 35 of 88 Pro-16

Configuration level

3 Di 2 4 DI3 (only visible with OPTION) 5 DI4 (only visible with OPTION) 6 è -Key function (see chapter 3.6 page 14) 7 Limit 1 8 Limit 2 9 Limit 3

yE YE switch-over 0

0 No function (switch-over via interface is possible) 1 always active 2 DI1 switches 3 Di 2 4 DI3 (only visible with OPTION) 5 DI4 (only visible with OPTION) 6 è -Key function (see chapter 3.6 page 14) 7 Limit 1 8 Limit 2 9 Limit 3

mAn Automatic/manual switching 0

0 no function (switch-over via interface is possible) 1 always activated (manual station) 2 DI1 3 Di 2 4 DI3 (only visible with OPTION) 5 DI4 (only visible with OPTION) 6 è -Key function (see chapter 3.6 page 14) 7 Limit 1 8 Limit 2 9 Limit 3

C.oFF

Switching off the controller 0 0 no function (switch-over via interface is possible) 2 DI1 3 Di 2 4 DI3 (only visible with OPTION) 5 DI4 (only visible with OPTION) 6 è -Key function (see chapter 3.6 page 14) 7 Limit 1

9499-040-93811 / 59537-1 Page 36 of 88 Pro-16

Configuration

level

8 Limit 2 9 Limit 3

Err.r

Reset of all error list entries 0 0 no function (switch-over via interface is possible) 2 DI1 3 Di 2 4 DI3 (only visible with OPTION) 5 DI4 (only visible with OPTION) 6 è -Key function (see chapter 3.6 page 14) 7 Limit 1 8 Limit 2 9 Limit 3

booS Boost function: setpoint increases by SP.bo for the time t.bo 0

Pid.2

Switching of parameter set (Pb, ti, td) 0 0 no function (switch-over via interface is possible) 2 DI1 3 Di 2 4 DI3 (only visible with OPTION) 5 DI4 (only visible with OPTION) 6 è -Key function (see chapter 3.6 page 14) 7 Limit 1 8 Limit 2 9 Limit 3

P.run

Programmer Run/Stop (see page ) 0 0 no function (switch-over via interface is possible) 2 DI1 3 Di 2 4 DI3 (only visible with OPTION) 5 DI4 (only visible with OPTION)

9499-040-93811 / 59537-1 Page 37 of 88 Pro-16

Configuration level

6 è -Key function (see chapter 3.6 page 14) 7 Limit 1 8 Limit 2 9 Limit 3

P.oFF

Programmer Run/Stop (see page ) 0 0 no function (switch-over via interface is possible) 2 DI1 3 Di 2 4 DI3 (only visible with OPTION) 5 DI4 (only visible with OPTION) 6 è -Key function (see chapter 3.6 page 14) 7 Limit 1 8 Limit 2 9 Limit 3

di.Fn

Function of digital inputs (valid for all inputs) 0 0 direct 1 inverse 2 toggle key function

fDI1 fDI2 fDI3 fDI4

Forcing di1/ di2 / di3 (only visible with BlueControl!) 0 0 No forcing 1 Forcing via serial interface

othr

Name Value range Description Default

bAud Baudrate of the interface (only visible with OPTION) 2

0 2400 Baud 1 4800 Baud 2 9600 Baud 3 19200 Baud

Addr 1...247 Address on the interace (only visible with OPTION) 1 PrtY Data parity on the interface (only visible with OPTION) 1

0 no parity (2 stop bits) 1 even parity 2 odd parity

dELY 0...200 Delay of response signal [ms] (only visible with OPTION) 0 Unit Unit 1

0 without unit

9499-040-93811 / 59537-1 Page 38 of 88 Pro-16

Configuration

level

1 °C 2 °F

dP Decimal point (max. number of digits behind the decimal

point) 0 no digit behind the decimal point 1 1 digit behind the decimal point 2 2 digits behind the decimal point 3 3 digits behind the decimal point

C.dEl

0..200 Modem delay [ms] Additional delay time before the received

0 message is evaluated in Modbus. This time is needed by the modem if messages are not transferred continuously.

FrEq Switching 50 Hz / 60 Hz (only visible with BlueControl®!) 0

0 50 Hz 1 60 Hz

MASt Modbus Master / Slave (only visible with BlueControl®!) 0

0 No 1 Yes

Cycl 0 ... 240 Mastercycle (sec.) (only visible with BlueControl®!) 120 Adr0 -32768 ... 32767 Destination address (only visible with BlueControl®!) 1100 AdrU -32768 ... 32767 Source address (only visible with BlueControl®!) 1100 Numb 0 ... 100 Number of data (only visible with BlueControl®!) 1 ICof Block controller off (only visible with BlueControl®!) 0

0 Released 1 Blocked

IAda Block auto tuning (only visible with BlueControl®!) 0

0 Released 1 Blocked

IExo Block extended operating level (only visible with

0 BlueControl®!)

0 Released 1 Blocked

ILat Suppression error storage (only visible with BlueControl®!) 0

0 No 1 Yes

pTmp Access temporary program changes (only visible with

0 BlueControl®!)

0 No 1 Yes

9499-040-93811 / 59537-1 Page 39 of 88 Pro-16

Configuration level

pPre Access preset to end and reset (only visible with

BlueControl®!)

0 No 1 Yes

pRun Access run / stop (only visible with BlueControl®!) 0

0 No 1 Yes

pCom Access common program parameters (only visible with

BlueControl®!)

0 No 1 Yes

Pass OFF...9999 Password (only visible with BlueControl®!) OFF IPar Block parameter level (only visible with BlueControl®!) 1

0 Released 1 Blocked

ICnf Block configuration level (only visible with BlueControl®!) 1

0 Released 1 Block

ICal Block calibration level (only visible with BlueControl®!) 1

0 Released 1 Blocked

F.Coff

D2.Err

PDis3

Switch-off behaviour (only visible with BlueControl®!) 0 0 PID - controller functions off 1 All functions off

Error displayed in display 2 (only visible with BlueControl®!) 0 0 No reaction to errors 1 Blinking error display

display 3 programmer operation (only visible with

BlueControl®!) 0 Segment no., Segment type, remaining prog time 1 Segment no., Segment type, remaining segm time 2 Segment no., Segment type, total time 3 Program no., Segment type, remaining prog time 4 Program no., Segment type, remaining segm time 5 Program no., Segment type, total time

Resetting the controller configuration to factory setting (Default r chapter 13.1 (page 86)

9499-040-93811 / 59537-1 Page 40 of 88 Pro-16

BlueControl - the engineering tool for the BluePort controller series For facilitating configuration and parameter setting of the KS20-1 an

engineering tool with different functionality levels is available : Accessory equipment with ordering information.

In addition to configuration and parameter setting, BlueControl data acquisition and offers long-term storage and print functions. BlueControl is connected to KS20-1 via the program interface "BluePort (Windows XP / Vista / Windows7 / Windows8) and a PC adapter.

Description BlueControl: see chapter : BlueControl (page 79)

Configuration

level



is used for



" by means of PC

9499-040-93811 / 59537-1 Page 41 of 88 Pro-16

4.3 Set-point processing

The set-point processing structure is shown in the following picture:

Configuration level

4.3.1 Set-point gradient / ramp

To prevent set-point step changes, parameter r set-point r r.SP can be adjusted to a maximum rate of change. This gradient is effective in positive and negative direction..

With parameter r.SP set to OFF (default), the gradient is switched off and set-point changes are realized directly.

(for parameter: see page 55)

4.3.2 Cooling functions

The configuration parameter CYCL (ConF/ Cntr/ CYCL) can be used for matching the cycle time of 2-point and 3-point controllers. This can be done using the following 4

methods.

4.3.3 Standard ( CyCl= 0 )

The adjusted cycle times t1 and t2 are valid for 50% or -50% correcting variable. With very small or very high values, the effective cycle time is extended to prevent unreasonably

9499-040-93811 / 59537-1 Page 42 of 88 Pro-16

Configuration

short on and off pulses. The shortest pulses result from ¼ x t1 or ¼ x t2. The characteristic curve is also called “bath tub curve”.

Parameters to be adjusted t1 : min. cycle time 1 (heating) [s] ( PArA/ Cntr) t2 : min. cycle time 2 (cooling) [s]

4.3.4 Switching attitude linear ( CyCl=1)

For heating (Y1), the standard method (see chapter 4.3.3) is used. For cooling (Y2), a special algorithm for cooling with water is used. Generally, cooling is enabled only at an adjustable process temperature (E.H2O), because low temperatures prevent evaporation with related cooling, whereby damage to

the plant is avoided. The cooling pulse length is adjustable using parameter t.on and is fixed for all output values. The “off” time is varied dependent of output value. Parameter t.off is used for determining the min “off” time. For output of a shorter off pulse, this pulse is suppressed, i.e. the max. effective cooling output value is calculated according to formula

t.on / ( t.on + t.off) x 100%.

Parameters to be adjusted: E.H2O: minimum temperature for water cooling ( PArA / Cntr) t.on: pulse duration water cooling t.off: minimum pause water cooling

level

9499-040-93811 / 59537-1 Page 43 of 88 Pro-16

Configuration level

4.3.5 Switching attitude non-linear ( CyCl= 2 )

With this method, the cooling power is normally much higher than the heating power, i.e. the effect on the behaviour during transition from heating to cooling may be negative. The cooling curve ensures that the control intervention with 0 to -70% correcting variable is very weak. Moreover, the correcting variable increases very quickly to max. possible cooling. Parameter F.H2O can

be used for changing the characteristic curve. The standard method (see section 4.3.3) is also used for heating. Cooling is also enabled dependent of process temperature .

Parameters to be adjusted E.H2O: min. temperature for water cooling ( PArA / Cntr) t.on: Pulse duration water cooling t.off: min. pause water cooling F.H2O: adaptation of (non-linear)

characteristic Water cooling

9499-040-93811 / 59537-1 Page 44 of 88 Pro-16

Configuration

level

4.3.6 Heating and cooling with constant period ( CyCl=3 )

The adjusted cycle times t1 and t2 are met in the overall output range . To

prevent unreasonably short pulses, parameter tp is used for adjusting the shortest pulse duration. With small correcting values which require a pulse shorter than the value adjusted in tp,

this pulse is suppressed. However, the controller stores the pulse and totalizes further pulses, until a pulse of duration tp can be output.

Parameters to be adjusted t1 : Min. cycle time 1 (heating) [s] ( PArA/ Cntr) t2 : min. cycle time 2 (cooling) [s] tp: min. pulse length [s]

9499-040-93811 / 59537-1 Page 45 of 88 Pro-16

Configuration level

ConF/Cnt

SP.F

C.Fnc

C.Act

ConF/Out.1

O.Act

Y.1

PArA/Cnt

HYS.L

PArA/Cnt

HYS.H

PArA/SEtP

SP.LO

SP.Hi

4.4 Configuration examples

4.4.1 On-Off controller / Signaller (inverse)

= 0 set-point /cascade controller = 0 signaller with one output = 0 inverse output action (e.g. heating applications) = 0 output action Out.1 direct = 1 control output Y1 active = 0...9999 switching difference below SP = 0...9999 switching difference above SP = -1999...9999 lower set-point limit for Weff = -1999...9999 upper set-point limit for Weff

For direct signaller action, the controller action must be changed ( ConF / Cntr / C.Act = 1 )

9499-040-93811 / 59537-1 Page 46 of 88 Pro-16

ConF/Cnt

SP.F

C.Fnc

C.Act

ConF/Out.1

O.Act

Y.1

ConF/Out.3

O.tYP

Out.0

Out.1

O.Src

ti1

td1

PArA/SEtP

SP.LO

SP.Hi

Configuration

level

4.4.2 2-point and continuous controller (inverse)

= 0 set-point / cascade controller = 1 2-point and continuous controller (PID) = 0 inverse action (e.g. heating applications)

= 0 action Out.1 direct = 1 control output Y1 active

= 1 / 2 Out.3 Type ( 0/4 … 20mA) = -1999...9999 scaling analog output 0/4mA = -1999...9999 scaling analog output 20mA = 1 controller output y1 (continuous)

PArA/Cntr: Pb1 = 1...9999 proportional band 1 (heating) in units of phys. quantity

(e.g. °C) = 0,1...9999 integral time 1 (heating) in sec. = 0,1...9999 derivative time 1 (heating) in sec. = 0,4...9999 min. cycle time 1 (heating)

= -1999...999 set-point limit low for Weff = -1999...9999 set-point limit high for Weff

For direct controller action, the controller action must be changed

( ConF / Cntr / C.Act = 1 )

9499-040-93811 / 59537-1 Page 47 of 88 Pro-16

4.4.3 3-point and continuous controller

ConF/Cntr: SP.Fn

C.Fnc

C.Act

ConF/Out.1: O.Act

Y.1

Y.2

ConF/Out.2: O.Act

Y.1

Y.2

Conf/Out.3: O.typ

Out.0

Out.1

O.Src

PArA/Cntr: Pb1

Pb2

ti1

ti2

td1

td2

PArA/SEtP: SP.O

SP.Hi

= 0 = 3 = 0 = 0 = 1 = 0 = 0 = 0 = 1 = 1 / 2 = 0 = 100 = 1 = 1...9999 = 1...9999 = 0,1...9999 = 0,1...9999 = 0,1...9999 = 0,1...9999 = 0,4...9999 = 0,4...9999 = 0...9999 = -1999...9999 = -1999...9999

Configuration level

set-point / cascade controller 3-point controller (2xPID) action inverse (e.g. heating applications) action Out.1 direct control output Y1 active control output Y2 not active action Out.2 direct control output Y1 not active control output Y2 active 0 ... 20 mA continuous. / 4 ... 20 mA scaling 0 % scaling 100 % controller output y1 (continuous) proportional band 1 (heating) in units of phys. quantity (e.g. °C) proportional band 2 (cooling) in units of phys. quantity (e.g. °C) integral time 1 (heating) in sec. derivative time 2 (cooling) in sec. integral time 1 (heating) in sec. derivative time 2 (cooling) in sec. min. cycle time 1 (heating) min. cycle time 2 (cooling) neutr. zone in units of phys.quantity set-point limit low for Weff set-point limit high for Weff

9499-040-93811 / 59537-1 Page 48 of 88 Pro-16

Configuration

4.4.4 3-point stepping controller (relay & relay)

ConF/Cntr: SP.Fn

C.Fnc

C.Act

ConF/Out.1: O.Act

Y.1

Y.2

ConF/Out.2: O.Act

Y.1

Y.2

PArA/Cntr: Pb1

ti1

td1

PArA/SEtP: SP.LO

SP.Hi

For direct action of the 3-point stepping controller, the controller output action

must be changed ( ConF / Cntr / C.Act = 1 )

= 0 = 4

= 0 = 0 = 1 = 0 = 0 = 0 = 1

= 1...9999 = 0,1...9999 = 0,1...9999 = 0,4...9999 = 0...9999 = 0,1...9999 = 3...9999 = -1999...9999 = -1999...9999

level

set-point / cascade controller 3-point stepping controller inverse action (e.g.

heating applications) action Out.1 direct

control output Y1 active control output Y2 not active action Out.2 direct control output Y1 not active control output Y2 active proportional band 1 (heating) in units of phys.

quantity (e.g. °C) integral time 1 (heating) in sec.

derivative time 1 (heating) in sec. min. cycle time 1 (heating) neutral zone in units of phy. quantity min. pulse length in sec. actuator travel time in sec. set-point limit low for Weff set-point limit high for Weff set-point / cascade controller

9499-040-93811 / 59537-1 Page 49 of 88 Pro-16

Configuration level

4.4.5  - Y - Off controller / 2-point controller with pre-contact

ConF/Cntr: SP.Fn

C.Fnc

C.Act

ConF/Out.1: O.Act

Y.1

Y.2

ConF/Out.2: O.Act

Y.1

Y.2

PArA/Cntr: Pb1

ti1

td1

d.SP

PArA/SEtP: SP.LO

SP.Hi

= 0 = 2 = 0 = 0 = 1 = 0 = 0 = 0 = 1 = 1...9999

= 0,1...9999 = 0,1...9999 = 0,4...9999 = 0...9999 = -1999...9999 = -1999...9999 = -1999...9999

set-point / cascade controller D -Y-Off controller inverse action (e.g. heating applications) action Out.1 direct control output Y1 active control output Y2 not active action Out.2 direct control output Y1 not active control output Y2 active proportional band 1 (heating) in units of phys.

quantity (e.g. °C) integral time 1 (heating) in sec.

derivative time 1 (heating) in sec. min. cycle time 1 (heating) switching difference trigg. point separation suppl. cont. D / Y / Off in units of phys. quantity set-point limit low for Weff

9499-040-93811 / 59537-1 Page 50 of 88 Pro-16

Configuration

4.4.6 KS 20-1 with measured value output

Example: KS20-10H-LR000-000

level

ConF/Out.3:O.tYP

= 2 = 3 = 4 Out.0 = -1999...9999 Out.1 = -1999...9999 O.Src = 3

= 1

Out.3 0...20mA continuous

Out.3

4...20mA continuous

0...10V continuous

2...10V continuous Scaling Out.3 for 0/4mA e.g. 0/2V Scaling Out.3 for 20mA e.g. 10V Signal source for Out.3 is the process value

9499-040-93811 / 59537-1 Page 51 of 88 Pro-16

5. Parameter-Level

5.1 Parameter-Overview

PArA Parameter level

È Ì

Cntr

Control and self-tuning

Pb1 Pb12 SP.Lo InL.1 Inl.2 L.1 Pr.no

Pb2 Pb22 SP.Hi OuL.1 OuL.2 H.1

ti1 ti12 SP.2 InH.1 InH.2 HYS.1

ti2 ti22 r.SP OuH.1 OuH.2 dEl.1

td1 td12 t.SP tF.1 L.2

td2 td22 SP.bo H.2

t1 t.bo HYS.2

t2 Y.St dEl.2

SH SP.St L.3

Hys.l t.St H.3

Hys.H HYS.3

d.SP dEl.3

tP HC.A

Y.Lo

Y.Hi

Ym.H

L.Ym

E.H2O

t.on

t.off

FH2o

PAr.2 

Parameter-Level

2. set of parameters

SEtP Set-point and

process value

InP.1

Input 1

InP.2

Input 2

Lim

Limit value functions

ProG

Programmer

End

9499-040-93811 / 59537-1 Page 52 of 88 Pro-16

Adjustment: To access the parameter level, press the key Ù for 3 seconds and confirm using the

Ù -key subsequently. If the password function is activated, the prompt for the PASS is displayed

 The parameters can be adjusted using the ÌÈ - keys.  Press the  After the last parameter of a group, donE is displayed and followed by automatic

changing to the next group

Ù - key to change to the next parameter.

Parameter-Level

g Return to the beginning of a group, by pressing the Ù key for 3 sec. g Unless a key is pressed during 30 seconds, the controller returns to the process

value and setpoint display (Time Out = 30 sec. )

g Resetting the configuration parameters to default

r chapter 86 (page 86)

5.2 Parameter

Cntr

Name Value range Description Default

Pb1

Pb2

ti1

ti2

td1

td2

9499-040-93811 / 59537-1 Page 53 of 88 Pro-16

1...9999 1

1...9999 1 OFF/0,1...9999 OFF/0,1...9999 OFF/0,1...9999 OFF/0,1...9999

0,4...9999

0...9999

Proportional band 1 (heating) in phys. dimensions (e.g. °C) Proportional band 2 (cooling) in phys. dimensions (e.g. °C) Integral action time 1 (heating) [s] Integral action time 2 (cooling) [s] Derivative action time 1 (heating) [s] Derivative action time 2 (cooling) [s] Minimal cycle time 1 (heating) [s]. The minimum impulse is

1/4 x t1 Minimal cycle time 2 (cooling) [s]. The minimum impulse is

1/4 x t2 Neutral zone or switching differential for on-off control

[phys. dimensions)

100 100 180 180 180 180

HYS.L

HYS.H

d.SP

Y.Lo

Y.Hi

Y.0

Ym.H

L.Ym

E.H2O

t.on

t.oFF

F.H2O

PAr.2

Name Value range Description Default

Pb12

Pb22

Ti12

Ti22

Td12

Td22

Parameter-Level

0...9999 Switching difference Low signaller [engineering unit] 1

0...9999 Switching difference High signaller [engineering unit] 1

-1999...9999

Trigger point seperation for additional contact  / Y / Off

100

[phys. dimensions]

0,1...9999

3...9999

-100...100

-105...105

-100...100

0...9999

Minimum impulse [s] Motor travel time [s]

2. correcting variable Lower output limit [%] Upper output limit [%] Working point for the correcting variable [%] Limitation of the mean value Ym [%] (see Fail page 28) Max. deviation xw at the start of mean value calculation

OFF

0 0

100

0 5 8

[phys. dimensions]

-1999...9999

Min. temperature for water cooling. Below the set

120

temperature no water cooling happens.

0,1...9999

Impulse lenght for water cooling. Fixed for all values of

0,1

controller output.The pause time is varied.

1...9999

0,1...9999

Min. pause time for water cooling. The max. effective controller output results from t.on/(

.on+t.o

)·100%

Modification of the (non-linear) water cooling characteristic

0,5

(see page 44)

1 Valid for ConF/ othr/ DP = 0. With DP = 1/ 2/ 3 also 0,1 / 0,01 / 0,001.

1...9999 1

Proportional band 1 (heating) in phys. dimensions (e.g. °C),

100

2. parameter set

1...9999 1

Proportional band 2 (cooling) in phys. Dimensions (e.g. °C),

100

2. parameter set

OFF/0,1...9999 OFF/0,1...9999 OFF/0,1...9999 OFF/0,1...9999

Integral action time 2 (cooling) [s], 2. parameter set Integral action time 1 (heating) [s], 2. parameter set Derivative action time 1 (heating) [s], 2. parameter set Derivative action time 2 (cooling) [s], 2. parameter set

180 180 180 180

9499-040-93811 / 59537-1 Page 54 of 88 Pro-16

SEtP

InP.1

InP.2

Parameter-Level

Name Value range Description Default

SP.LO

SP.Hi

SP.2

r.SP

SP.bo

t.bo

Y.St

SP.St

t.St

Name Value range Description Default

InL.1

OuL.1

InH.1

OuH.1

t.F1

Name Value range Description Default

InL.2

OuL.2

InH.2

OuH.2

-1999...9999

OFF/0,01...9999

-1999...9999

0...9999

-120...120

-1999...9999

0...9999

-1999...9999

SP.Lo and SP.hi should be between the limits of rnGH and rnGL see configuration r controller page 28

-1999...9999

-1999...9999 0,1...100

-1999...9999

Set-point limit low for Weff Set-point limit high for Weff Set-point 2 Set-point gradient [/min] Boost set-point (see page 72) Boost time (see page 72) Start-up correcting value (see page 71) Set-point for start-up Start-up hold time (see page 71) Set-point (only visible with BlueControl!)

Input value for the lower scaling point Displayed value for the lower scaling point Input value for the upper scaling point Displayed value for the lower scaling point Filter time constant [s]

Input value for the lower scaling point Displayed value for the lower scaling point Input value for the upper scaling point Displayed value for the upper scaling point

900

OFF

30 10 20 95 10

20 20

0,5

50 50

0 0

9499-040-93811 / 59537-1 Page 55 of 88 Pro-16

Lim

Parameter-Level

Name Value range Description Default

L.1

H.1

HYS.1

dEL.1

L.2

H.2

HYS.2

dEL.2

L.3

H.3

HYS.3

dEL.3

HC.A

-1999...9999

0...9999

-1999...9999

0...9999

-1999...9999

0...9999

-1999...9999

Lower limit 1 Upper limit 1 Hysteresis limit 1 Alarm delay from limit value 1 [s] Lower limit 2 Upper limit 2 Hysteresis limit 2 Alarm delay from limit value 2 [s] Lower limit 3 Upper limit 3 Hysteresis limit 3 Alarm delay from limit value 3 [s] Heat current limit [A]

-10 10

OFF OFF

1 0

9499-040-93811 / 59537-1 Page 56 of 88 Pro-16

6. Input scaling

When using current or voltage signals as input variables for InP.1 or InP.2, scaling of input and display values at parameter setting level is required. Specification of

the input value for lower and higher scaling point is in the relevant electrical unit (mA/ V).

 Input Inp.1

Parameter InL.1 , OuL.1, InH.1 und OuH.1 are only visible if

ConF / InP.1 / Corr = 3 is chosen.

S.tYP Input signal InL.1 OuL.1 InH.1 OuH.1

(0...20mA)

(0...10V)

In addition to these settings, InL.1 and InH.1 can be adjusted in the range (0...20mA / 0...10V) determined by selection of S.tYP .

0 … 20 mA DC 4 … 20 mA DC

0 … 10 V 2 … 10 V

For using the predetermined scaling with thermocouple and resistance thermometer (Pt100), the settings of InL.1 and OuL.1 as well as of InH.1 and OuH.1 must correspond.

Input

scaling

0 -1999...9999 20 -1999...9999 4 -1999...9999 20 -1999...9999 0 -1999...9999 10 -1999...9999 2 -1999...9999 10 -1999...9999

 Input InP.2

S.tYP Input signal InL.2 OuL2 InH.2 OuH.2

30 0 … 20 mA DC 31 0 … 50 mA AC

In addition to these settings, InL.2 and InH.2 can be adjusted in the range (0...20/ 50mA) determined by selection of S.tYP.

9499-040-93811 / 59537-1 Page 57 of 88 Pro-16

0 -1999...9999 20 -1999...9999 0 -1999...9999 50 -1999...9999

7. Calibration level

Measured value correction ( CAL) is visible only if ConF /

InP.1 / Corr = 1 or 2 is selected.

 To access the calibration level, press the key Ù for 3 seconds and then the key

Ì to select the CAL-Menu item. Press Ù to confirm.

 If the password function is activated, a prompt for the PASS is displayed.

In the calibration menu ( CAL), the measured value can be adapted. Two methods are available :

Offset correction ( ConF/ InP.1 / Corr =1 ):

Calibration level

InL.1: The input value of the scaling point is displayed.

0.0 The operator must wait, until the process is at rest. Subsequently, the operator acknowledges the input value by pressing key

OuL.1: The display value of the scaling point is displayed.

0.0 Before calibration, OuL.1 is equal to InL.1.

The operator can correct the display value by pressing keys ÌÈ Subsequently, he confirms the display value by pressing key Ù.

9499-040-93811 / 59537-1 Page 58 of 88 Pro-16

Ù.

Calibration

level

Offset correction ( ConF/ InP.1 / Corr =1 ): possible on-line at the process

2-point correction ( ConF/ InP.1 / Corr = 2):

InL.1: The input value of the lower scaling point is displayed. The operator must

0.0 adjust the lower input value by means of a process value simulator and confirm the input value by pressing key

Ù.

OuL.1: The display value of the lower scaling point is displayed. Before

0.0 calibration, OuL.1 is equal to InL.1. The operator can correct the lower display value by pressing the

ÌÈ keys. Subsequently, he

confirms the display value by pressing key Ù.

9499-040-93811 / 59537-1 Page 59 of 88 Pro-16

Calibration level

InH.1: The input value of the upper scaling point is displayed. The operator must

0.0 adjust the upper input value by means of the process value simulator and confirm the input value by pressing key Ù.

OuH.1: The display value of the upper scaling point is displayed. Before

0.0 calibration OuH.1 is equal to InH.1.The operator can correct the upper display value by pressing keys display value by pressing key Ù.

2-point correction ( ConF/ InP.1 / Corr = 2 ): is possible off-line with process value simulator

ÌÈ Subsequently, he confirms the

The parameters (OuL.1, OuH.1) altered at CAL level can be reset by decreasing them below the lowest adjustment value (OFF) using the

decrement key

9499-040-93811 / 59537-1 Page 60 of 88 Pro-16

8. Programmer

8.1 Operation

Programmer operation (run/stop, preset and reset) is via è-Key-Menu, digital inputs or interface (BlueControl, superordinate visualization, ...).

 Operating via front keys

The function key è opens the function menu of the programmer. By using the arrow buttons select a function. In order to exit the screen, either press the automatically exit after 30 seconds.

 Operation via digital inputs

Functions start/stop and reset can be activated also via digital inputs. For this, parameters P.run and P.oFF must be set for digital inputs at CONF level LOGi.

 Program/segment selection

Prerequisite: Programmer is in the reset or stop condition and program / segment selection (Pr.no / Pr.SG) is set in the extended operating level.

How to select a defined program (Pr.no) followed by a segment (Pr.SG) is shown below. When starting the programmer now, program operation starts at the beginning of

the selected segment in the selected program.

Programmer

è key, or it will

 Preset

The preset function is activated via segment selection. To permit preset in a running program, switch the programmer to stop, select the target

segment as described in the above section and switch the programmer to run.

9499-040-93811 / 59537-1 Page 61 of 88 Pro-16

8.1.1 Programmer display

Programmer

Programmer is in reset and the internal controller setpoint is effective. Segment or program number and OFF are displayed (configurable with BlueControl: Configuration r Other r PDis3).

Programmer running (run LED is lit). Segment or program number, segment type (/ rising; \ falling;

- hold) and program/segment rest time or runtime are displayed (configurable with BlueControl: Configuration r Other r PDis3).

Program end was reached. The set-point defined in the last segment is effective. Segment or program number and End are displayed (configurable with BlueControl: Configuration r Other r PDis3).

Function key è was used to switch over to the controller. The instantaneously effective correcting variable is displayed.

8.1.2 Segment type

Rampsegment (time)

Rampsegment (gradient)

Hold segment

Step segment

9499-040-93811 / 59537-1 Page 62 of 88 Pro-16

With a ramp segment (time), the set-point runs

linearly from the start value (end of previous segment) towards the target set-point (Sp) of the relevant segment during time Pt (segment duration).

With a ramp segment (gradient), the set-point runs linearly from the start value (end value of previous segment) towards the target value (Sp) of the relevant segment. The gradient is determined by parameter Pt.

With a hold segment, the end set-point of the previous segment is output constantly during a defined time which is determined by parameter Pt.

With a step segment, the program set-point goes directly to the value specified in parameter Sp. With configured control deviation alarms, the alarm is suppressed within band monitoring.

End segment

 Waiting and operator call

All segment types except end segment can be combined with ”Wait at the end and operator call”.

If a segment with combination ”wait” was configured, the programmer goes to stop mode at the segment end (run LED is off). Now, the programmer can be restarted by pressing the start/stop key (>3s), via interface or digital input.

Programmer

The last segment in a program is the end segment. When reaching the end segment, output of the setpoint output last is continued.

1 Segment type = time 2 Segment type = hold 3 Segment type = time and wait 4 Segment type = time

8.1.3 Bandwidth monitoring

Bandwidth monitoring is valid for all program segments. An individual bandwidth can be determined for each program.

When leaving the bandwidth (b.Lo = low limit; b.Hi = high

limit), the programmer is stopped (run LED flashes). The program continues running when the process value is within the predefined bandwidth again.

With segment type Step and bandwidth monitoring activated, the control deviation alarm is suppressed, until the process value is in the band again.

If band alarm signalling as a relay output is required, a control deviation alarm with the same limits as the band limits must be configured.

9499-040-93811 / 59537-1 Page 63 of 88 Pro-16

Programmer

8.1.4 Search run at programmer start

The programmer starts the first segment at the actual process value (search run). This may change the effective runtime of the first segment.

8.1.5 Behaviour after mains recovery or sensor error

Mains recovery After power recovery, the last program set-points and the time elapsed so far are not

available any more. Therefore, the programmer is reset in this case. The controller uses the internal set-points and waits for further control commands (the run LED blinks).

Sensor error With a sensor error, the programmer goes to stop condition (the run LED blinks). After

removal of the sensor error, the programmer continues running.

9499-040-93811 / 59537-1 Page 64 of 88 Pro-16

b.lo

dst

b.hi

d.00

tout

8.2 Parameter overview

Prog Programmer level

Edit

Editing programs

prg

Copy

src

Programmer

Copying programs

End

È Ì

ype

.ou

···

ype

Setting:

 The parameters can be set by means of keys ÌÈ  Transition to the next parameter is by pressing key  After the last parameter of a group, donE is displayed and an automatic transition

the next group occurs

Return to the start of a group is by pressing key Ù during 3 sec. .

Unless a key is pressed during 30 sec. , the controller returns to process valueset-point display ( Time out = 30 sec. )

9499-040-93811 / 59537-1 Page 65 of 88 Pro-16

8.3 Parameter

ProG

Name Value Range Description Default b.Lo 0...9999 b.Hi 0...9999 d.00

tYPE

SP -1999...9999 Pt 0...9999 d.Out tYPE

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

0 1 2 3 4 5 6 7 8

Programmer

Bandwidth lower limit Bandwidth upper limit Resetvalue of control track 1 ... 4 track 1= 0; track 2= 0; track 3= 0; track 4= 0 track 1= 1; track 2= 0; track 3= 0; track 4= 0 track 1= 0; track 2= 1; track 3= 0; track 4= 0 track 1= 1; track 2=1; track 3= 0; track 4=0 track 1= 0; track 2= 0; track 3= 1; track 4= 0 track 1= 1; track 2= 0; track 3= 1; track 4= 0 track 1= 0; track 2= 1; track 3= 1; track 4= 0 track 1= 1; track 2= 1; track 3= 1; track 4= 0 track 1= 0; track 2= 0; track 3= 0; track 4= 1 track 1= 1; track 2= 0; track 3= 0; track 4=1 track 1= 0; track 2= 1; track 3= 0; track 4= 1 track 1= 1; track 2= 1; track 3= 0; track 4= 1 track 1= 0; track 2= 0; track 3= 1; track 4= 1 track 1= 1; track 2= 0; track 3= 1; track 4= 1 track 1= 0; track 2= 1; track 3= 1; track 4= 1 track 1= 1; track 2= 1; track 3= 1; track 4= 1 segment type 1 time gradient hold step time and wait gradient and wait hold and wait step and wait end segment segment end set-point 1 segment time/-gradient 1 control track 1...4 - 1 (see parameter d.00) segment type 2 (see segment type 1)

-32000

-32000 0

9499-040-93811 / 59537-1 Page 66 of 88 Pro-16

Programmer

Name Value Range Description Default SP -1999...9999

Pt 0...9999 d.Out tYPE SP -1999...9999 Pt 0...9999 d.Out tYPE SP -1999...9999 Pt 0...9999 d.Out tYPE SP -1999...9999 Pt 0...9999 d.Out tYPE SP -1999...9999 Pt 0...9999 d.Out tYPE SP -1999...9999 Pt 0...9999 d.Out tYPE SP -1999...9999 Pt 0...9999 d.Out

•

tYPE Pt 0...9999 d.Out tYPE SP -1999...9999 Pt 0...9999 d.Out

segment end set-point 2 segment time/-gradient 2 control track 1...4 - 2 (see parameter d.00) segment type 3 (see segment type 1) segment end set-point 3 segment time/-gradient 3 control track 1...4 - 3 (see parameter d.00) segment type 4 (see segment type 1) segment end set-point 4 segment time/-gradient 4 control track 1...4 - 4 (see parameter d.00) segment type 3 (see segment type 1) segment end set-point 5 segment time/-gradient 5 control track 1...4 - 5 (see parameter d.00) segment type 6 (see segment type 1) segment end set-point 6 segment time/-gradient 6 control track 1...4 - 6 (see parameter d.00) segment type 7 (see segment type 1) segment end set-point 7 segment time/-gradient 7 control track 1...4 - 7 (see parameter d.00) segment type 8 (see segment type 1) segment end set-point 8 segment time/-gradient 8 control track 1...4 - 8 (see parameter d.00)

• • • •

segment type 15 (see segment type 1) segment time/-gradient 15 control track 1...4 - 15 (see parameter d.00) segment type 16 (see segment type 1) segment end set-point 16 segment time/-gradient 16 control track 1...4 - 16 (see parameter d.00)

•

9499-040-93811 / 59537-1 Page 67 of 88 Pro-16

8.4 Programmer description

8.4.1 General

An overview of the most important features:

 Programs: 16  Control outputs: 4  Segments: 16 per program

• Segment types: • ramp (set-point and time)

• ramp (set-point and gradient)

• hold segment (holding time)

• step segment (with alarm suppression)

• end segment All segment types can be combined with ”Wait at the end and call operator”

 Time unit: configurable in hours:minutes or

minutes:seconds

 Maximum segment

duration: 9999 hours = 1 year 51 days

 Maximum program

duration: 16 x 9999 hours = > 18 years

 Gradient: 0,01°C/h ( /min) to 9999°C/h ( /min)  Program name: 8 characters, adjustable via BlueControl software  Bandwidth control: bandwidth high and low (b.Lo,b.Hi) limits definable for each

program

Programmer

9499-040-93811 / 59537-1 Page 68 of 88 Pro-16

8.4.2 Programmer set-up:

The instrument is factory-configured as a program controller. The following settings must be checked:

 Set-point function

For using the controller as a programmer, select parameter

ConF menu (r page 27).

 Time base

The time base can be set to hours:minutes or minutes:seconds in the parameter

 Digital signals

For assigning a control output, program end or the operator call as a digital signal to one of the outputs, set parameter relevant output

 Programmer operation

The programmer can be started, stopped and reset via one of the digital inputs di1..4. Which input should be used for each function is determined by selecting parameters

accordingly (r page 35).

Further settings, which affect the programmer display layout and operation are only possible using the BlueControl software (see picture below)

Programmer

SP.Fn = 1 / 9 in the

ConF menu;

t.bAS (r page 29).

P.End, PrG1 … PrG4 or CALL to 1 for the

OUT.1 ...OUT.6 in menu ConF (r page 31 ff).

P.run and P.oFF = 2 - 5 or 7 -9 in the ConF menu Logi

Cutout from the BlueControl

Configuration “othr”

Programmer parameter setting 16 programmers with 16 segments each are available to the user. The relevant parameters

must be determined in menu ProG . (r page 66). The procedure for editing a program is shown below.

Select the program you want to edit by means of keys ÌÈ and confirm it with Ù.

9499-040-93811 / 59537-1 Page 69 of 88 Pro-16

Programmer

Start by setting the bandwidth high and low (b.Lo; b.Hi) limits and the control output reset value (

d.00) for the selected program. The bandwidth is valid for all.

g Configuration parameter pCom (r page 40) can be used for display suppression of

bandwidth parameters and control output reset value, which, however, remains valid. Select the segment number (SEg; Segm.-No) for the segment which is to be edited.

Now, enter segment type, segment end set-point, segment time/gradient and control output.

After confirming parameter d.Out with key Ù , select the following segment.

Copying a program The procedure for copying a program is shown below.

When confirming function COPY with key Ù, the program which shall be copied must be selected (Src). Subsequently, the target program (dSt) must be adjusted. Press key

Ù to start copying.

9499-040-93811 / 59537-1 Page 70 of 88 Pro-16

9. Special functions

9.1 Start-up circuit

The start-up circuit is a special function for temperature control, e.g. hot runner control. Highperformance heating cartridges with magnesium oxyde insulation material must be heated slowly to remove moisture and prevent destruction.

Operating principle:

1 After switching on the supply voltage, stabilised to the start-up set-point SP.St is using a maximum start-up correcting value of Y.St.

2 The start-up holding time t.St is started one K below the start-up set-point ( SP.St-1K).

3 Subsequently, the process is lined out to set-point W. 4 If the process value drops by more than 40 K below the start-up set-point

(SP.St- 40K) due to a disturbance, the start-up procedure is re-started ( 5, 6, 7).

Special

functions

g With W < SP.St, W is used as set-point. The start-up holding time t.St is

omitted.

g If the gradient function (PArA/ SEtP/ r.SP OFF) was selected, start-up

value SP.St is reached with the adjusted gradient r.SP.

g With the boost function (see chapter 9.2 page 72) selected, W is increased by

SP.bo during time t.bo .

The following settings can be selected: SP.Fn = 10 set-point + start-up circuit The start-up circuit is effective only with the internal set-point. SP.Fn = 11 set-point, SP.E /SP.2 + start-up circuit The start-up circuit is effective also with the external set-point

SP.E and the 2nd set-point SP.2.

9499-040-93811 / 59537-1 Page 71 of 88 Pro-16

9.2 Boost function

The boost function causes temporary increase of the set-point, e.g. for removing "frozen" material from clogged die nozzles with hot-runner control.

If configured (r ConF/ LOGI/ booS), the boost function can be started via digital input di1/2/3, with the function key on the instrument front panel or via the interface

(OPTION).

The set-point increase around boost set-point PArA /SEtP/SP.bo remains effective as long as digital signal (di1/2 3, function key, interface) remains set. The maximum

permissible cycle time (boost time-out) is determined by parameter PArA /SEtP/t.bo.

Unless reset after elapse of boost time I t.bo, the boost function is finished by the controller.

Special functions

g The boost function also works with:

• start-up circuit: PArA /SEtP/ SP.bo is added to W after elapse of start-up holding time PArA /SEtP/ t.St.

• Gradient function: set-point W is increased by PArA /SEtP/ SP.bo with gradient PArA /SEtP/ r.SP.

9499-040-93811 / 59537-1 Page 72 of 88 Pro-16

Special

9.3 KS 20-1 as Modbus-Master

This function is only selectable with the BlueControl engineering tool

Additions othr (only visible with BlueControl!)

Name Value range Description Default MASt 0 1 Cycl 0...200

AdrO 1...65535

AdrU 1...65535

Numb 0...100

The controller can be used as Modbus master ( ConF / othr / MASt = 1 ). The Modbus master sends its data to all slaves (broadcast message, controller adress 0). It

transmits its data (modbus adress AdrU) cyclic with the cycle time Cycl to the bus. The slave controller receives the data transmitted by the master and allocates it to the modbus target address AdrO.

If more than one data should be transmitted by the master controller ( Numb > 1) , the modbus address AdrU indicates the start address of the data that should be transmitted and AdrO indicates the first target address where the received data should be stored. The following data

will be stored at the next available modbus address.

With this it is possible e.g. to specify the process value of the master controller as set-point for the slave controllers.

Controller is used as Modbus master Slave Master Cycle time [ms] for the Modbus master to transmit its

data to the bus. Target address to which the with AdrU specified data is

given out on the bus. Modbus address of the data that Modbus master gives

to the bus. Number of data that should be transmitted by the

Modbus master.

functions

9499-040-93811 / 59537-1 Page 73 of 88 Pro-16

)

(

)

9.4 Linearization

 Linearization for input INP1

The "Lin" parameter is valid if the following condition is met:

Dependent of input type, the input signals are specified in μV, [, mA or Volt dependent of input type.

With up to 16 segment points, non-linear signals can be simulated or linearized. Every segment point comprises an input (In.1 … In.16) and an output (Ou.1 …

Ou.16). These segment points are interconnected automatically by means of straight lines.

The straight line between the first two segments is extended downwards and the straight line between the two largest segments is extended upwards.

I.e. a defined output value is also provided for each input value. When switching an In.x value to OFF, all other ones are switched off. Condition for these configuration parameters is an ascending order.

In.1<In.2 < ...<In.16 und Ou.1<Ou.2 ...< Ou.16.

Special functions

S.tYP and

= 18 (Special linearization = 23 (KTY11-6

Current

= 30 = 40 (Voltage

.Lin

----

---= 1: Special linearization = 1: Special linearization

9499-040-93811 / 59537-1 Page 74 of 88 Pro-16

9.5 Timer

9.5.1 Setting up the timer

 Operating modes

6 different timer modes are available to the user. The relevant timer mode can be set via parameter SP.Fn in the Conf menu (r page 27).

Mode 1 (–)

After timer start, control is to the adjusted set-point . The timer ( enters or leaves the band around the set-point (x = SP _ b.ti). After timer elapse, the controller returns to alternately in the lower display line.

Mode 2 (····)

Mode 2 corresponds to mode 1, except that control is continued with the relevant set-point after timer (

Mode 3 (–)

After timer start, control is to the adjusted set-point. The timer ( timer elapsing the controller switches off. End and the set-point are displayed alternately in the bottom display

line. Mode 4 (····)

Mode 4 corresponds to mode 3, except that control is continued with the relevant set-point after timer (t.SP) elapse.

Mode 5 (delay)

The timer starts immediately. The controller output remains on Y2. After timer ( with the adjusted set-point.

t.SP) runs as soon as the process value

Y2. End and the set-point are displayed

t.SP) elapse.

t.SP) starts immediately after switch-over. After

Special

functions

t.SP) elapse, control starts

Mode 6

After set-point switch-over (

SP.2. The timer (t.SP) starts when the process value

SPr SP.2), control is to

enters the adjusted band around the set-point (x = SP.2 _ b.ti). After time elapse the controller returns to

SP. End and

the set-point are displayed alternately in the lower display line.

9499-040-93811 / 59537-1 Page 75 of 88 Pro-16

Special functions

 Tolerance band

Timer modes 1,2 and 6 are provided with a freely adjustable tolerance band. The tolerance band around the set-point can be adjusted via parameter

SP.2 _ b.ti) (r page 27).

(x =

b.ti in the Conf menu

 Timer start

Various procedures for starting the timer are possible:

di1 di2

di4 di1

di4

LOGI

SP.2

2 x 3 x 4 x 5 x x 2 x 3 x 4 x 5 6 x 0 x x 0 x x x x

Start via

Y / Y2 — switch-over via digital input

di3

SP / SP.2 - switch-over via digital

input 1 di2 di3

Pressing key è and select Y Power on

Changing

t.ti

(extending operation level)

Serial interface (if provided)

1 2 3 4 5 6

dddddd dddddd dddddd dddddd

wwwwwd wwwwwd wwwwwd

wwwwwd ddddd w ddddd w

wwwwwd dddddd dddddd

Mode

1 when using a digital input, adjust parameter di.Fn = 2 ( ConF/ LOGI) (key function) x no effect

 Signal end

If one of the relays activates after the timer has elapsed, parameter action

O.Act = 1 must be selected for the relevant output OUT.1 … OUT.3 in the

ConF menu (r page 32). If direct action is selected, the relevant output signals the active

TimE = 1 and inverse

timer.

9.5.2 Determining the timer run-time

The timer run-time can be determined via parameter t.SP in the PArA menu. The timer run-time must be specified in minutes with one digit behind the decimal point (0,1 minutes = 6 seconds). Alternatively, the timer run-time can be determined directly at extended operating level (r chapter 9.5.3).

9499-040-93811 / 59537-1 Page 76 of 88 Pro-16

9.5.3 Starting the timer

Dependent of configuration, the timer start is as follows:

 by a positive activation at one of digital inputs di1..3  by switching on the manual mode via  by switching on the controller (power On)  by changing the timer run-time t.ti > 0 (extended operating level)

 via the serial interface

 Display:

( End and setpoint are

displayed alternately)

g With active timer, the time can be adjusted by changing parameter t.ti at extended

operating level.

Special

functions

è - key

run-LED Signification

blinks

lit

 timer is running

off

pressing any key

 timer was started  timer is not running yet  timer was started

 timer is off  timer has elapsed  deletion of

End display by

9499-040-93811 / 59537-1 Page 77 of 88 Pro-16

Ordering information

pply

10. Ordering information

Moedel Code KS20 - 1 x x - x x x x x 0 - 00 Model Typ 1/16 DIN; removable screw terminal block

Supply Voltage 100-240V AC 0

24VAC / 24VDC 1 Base Option

Transmitter Power Su Heater Current / RSP input (mA) H

Option 1 Rela

(change over)

Single SSR A Dual SSR Y Linear mA/V DC Output L Option 2

Not fitted Relay (switch over) R

Dual Relay D Single SSR A Dual SSR Y Option 3

Not fitted Relay (switch over) R

Single SSR A Dual SSR Y Linear mA/V DC Output L RS485 C Option A

Not fitted RS485 C

Dual isolated digital input B Manual

manual

German (Full or concise manual) 1 English (Full or concise manual) 2 French (Full or concise manual) 3 Italian (concise manual) 4 Spanish (concise manual) 5

- TPS

9499-040-93811 / 59537-1 Page 78 of 88 Pro-16

11. BlueControl®

BlueControl is the projection environment for the BluePort® controller series of PMA. The following 3 versions with graded functionality are available:

FUNCTIONALITY MINI BASIC EXPERT

parameter and configuration setting yes yes Yes controller and loop simulation yes yes yes download: transfer of an engineering tot he controller yes yes yes online mode / visualization SIM only yes yes defining an application specific linearization yes yes yes configuration in the extended operation level yes yes yes upload: reading an engineering from the controller SIM only yes yes basic diagnostic function no no yes saving data file and engineering no yes yes printer function no yes yes online documentation, help yes yes yes implementation of measurement value correction yes yes yes data acquisition and trend display SIM only yes yes wizard function yes yes yes extended simulation no no yes programmeditor no no yes

The mini version of BlueControl is available to download- free of charge - at www.west-cs.com. At the end of the installation the licence number has to be stated or DEMO mode must be chosen. At DEMO mode the licence number can be stated subsequently under Help r Licence r Change.

BlueControl

9499-040-93811 / 59537-1 Page 79 of 88 Pro-16

11.1 Configuration Port

The BluePort® interface is used to connect to the PC based BlueControl® configuration tool.

The PC is connected via a mini USB adapter to the device. The connector is located on top of the housing (see picture)

a This is not a USB interface.

Only the connector has the shape of a mini-USB connector!

BlueControl®

9499-040-93811 / 59537-1 Page 80 of 88 Pro-16

Technical Data

12. Technical Data

INPUTS

Process value input INP1

Resolution: > 14 Bit (20.000 steps) Decimal point: 0 to 3 digits behind the decimal point Dig. input filter: adjustable 0,0...100,0 s Scanning cycle: 100 ms Measured value correction: 2-point or offset correction

Thermocouples rTable 1 (page 83)

Input resistance: 1 M Effect of source resistance: 1 V/ Cold-junction compensation: intern max. additional error: <0,5 K Sensor break monitoring Sensor current: ß1 A Configurable output action

Resistance thermometer rTable 2 (page 83)

Connection: 2- or 3-wire Lead resistance: max. 30 [ Input circuit monitor: Break and short circuit

Current and voltage signals

rTable 3 (page 83) Span start, end of span: anywhere within measuring range Scaling: selectable -1999...9999 Linearization: 16 segments, adaptable with BlueControl, decimal point: adjustable input circuit monitor: 12,5% below span start (2mA, 1V) Accuracy: Better 0,1%

Supplementary input INP2

Heating current transformer Measuring range: 0...30 mA AC Scaling: adjustable -1999..0,000..9999 Accuracy: Better than 0,25%

measurement via current

Current measuring range

Input resistance: ca. 120 [ Span: anywhere within 0 to 20mA Scaliing: anywhere -1999...9999

Input circuit monitor: 12,5% below span start (4..20mA r 2mA)

CONTROL INPUT DI1/DI2

Configurable as direct or inverse switch or pushbutton! Connection of a potential-free contact suitable for switching “dry“ circuits. Switched voltage: 3.3 V Switched current: < 10mA

Control inputs di3 & di4 (option)

Configurable as direct or inverse. Nominal voltage: 24 V DC, external Current sink (IEC 1131 Type 1) Logic “0”: -3...5 V Logic “1”: 15...30 V Current requirement: approx. 5 mA

Transmitter supply UT (option)

Power: 22 mA /  18 V

OUTPUTS

Output used for: Relay — option 1-3

Contacts: Potential free changeover Max contact rating: 2A@ 250V 48…62Hz Min contact rating: 6V, 1mA Duty cycle: I = 1A/2A 250,000/150,000 @ 250V resistive

Dual relay — option 2 Contacts: 2 NO contacts with shared

common Max contact rating: 2A@ 250V 48…62Hz Min contact rating: 6V, 1mA Duty cycle: I = 1A/2A 500,000/200,000 @ 250V resisitive

SSR - option 1-3

Voltage: 10 V into 500 Ω minimum

Dual SSR - option 1-3

Voltage 10 V into 500 Ω minimum

9499-040-93811 / 59537-1 Page 81 of 88 Pro-16

Technical Data

Linear DC output option 1 & 3 Current output

0/4mA...20 mA, configurable. Signal range: 0...approx. 22 mA Load: ≤ 500 Ω Load effect: none Resolution: (0.1%) Error: (0.2%)

0-10 V

Signal range: 0...11 V Load: ≥ 2K Ω Resolution: ≤ 0.1 % Error: ≤ 0.2 %

Serial Interface

Physical: RS485, at 1200, 2400, 4800, 9600 or 19200 bps. Protocol: Modbus RTU Communications

RS485 Option 3 or A

Transmitter supply Output: 22 mA / ≥18 V

Note: If the relays operate external contactors, these

must be fitted with RC snubber circuits to manufacturer specifications to prevent excessive switch-off voltage peaks.

POWER SUPPLY

Depending on version:

AC Supply

Voltage: 90...260 VAC Frequency: 48...62 Hz Power consumption approx. 7 VA

Universal supply 24 V UC

AC voltage: 20,4...26,4 VAC Frequency: 48...62 Hz DC voltage: 18...31 V DC Power consumption: approx: 7 VA (W)

Behaviour with power failure

Configuration, parameters and adjusted setpoints, control mode: Non-volatile storage in EEPROM

ENVIRONMENTAL CONDITIONS

Protection modes

Front panel: IP 65 (NEMA 4X) Housing: IP 20 Terminals: IP 20

Permissible temperatures

For specified accuracy: 0...60°C Warm-up time:  15 minutes Temperature effect: < 100ppm/K For storage: -20...70°C

Humidity

75% yearly average, no condensation

Electromagnetic compatibility

Complies with EN 61 326-1 (for continuous, nonattended operation)

General

Housing

Material: Lexan PC940A Flammability class: Plug-in module, inserted from the front

UL 94 VO, self- extinguishing

Safety tests

Complies with EN 61010-1 Over voltage category II Contamination class 2 Working voltage range 300 VAC Protection class II

Certifications

cULus-certification: (Type 1, indoor use) File: E 208286

Terminals 5mm Combicon Mounting

Panel mounting with quick release fixing mounting clamp (supplied).

9499-040-93811 / 59537-1 Page 82 of 88 Pro-16

Technical Data

Table 1 Thermocouples measuring ranges

Thermocouple type Measuring range Accuracy Resolution (Ø) L Fe-CuNi (DIN) -100...900°C -148...1652°F ß 2K 0,1 K J Fe-CuNi -100...1200°C -148...2192°F ß 2K 0,1 K K NiCr-Ni -100...1350°C -148...2462°F ß 2K 0,2 K N Nicrosil/Nisil -100...1300°C -148...2372°F ß 2K 0,2 K S PtRh-Pt 10% 0...1760°C 32...3200°F ß 2K 0,2 K R PtRh-Pt 13% 0...1760°C 32...3200°F ß 2K 0,2 K T Cu-CuNi -200...400°C -328...752°F ß 2K 0,05 K C W5%Re-W26%Re 0...2315°C 32...4199°F ß 2K 0,4 K D W3%Re-W25%Re 0...2315°C 32...4199°F ß 2K 0,4 K E NiCr-CuNi -100...1000°C -148...1832°F ß 2K 0,1 K B * PtRh-Pt6% 0(100)...1820°C 32(212)...3308°F ß 2K 0,3 K

* Specifications valid for 100°C

Table 2 Resistance transducer measuring ranges

Type Measuring current Measuring range Accuracy Resolution (Ø) Pt100

-200...100°C -140...212°F ß 1K 0,1K Pt100 -200...850°C -140...1562°F ß 1K 0,1K Pt1000 -200...200°C -140...392°F ß 2K 0,1K KTY 11-6 * -50...150°C -58...302°F ß 2K 0,05K Special 0...4500

0,2mA Special 0...450 Potentiometer 0...160

ß 0,1 % 0,01 % Potentiometer 0...450 Potentiometer 0...1600

* Or special

Table 3 Current and voltage measuring ranges

Measuring range Input resistance Accuracy Resolution (Ø) 0-10 Volt

0-20 mA

~ 110 k

49  (voltage requirement ß 2,5 V)

ß 0,1 % 0,6 mV

ß 0,1 %

1,5 A

9499-040-093811 / 59537-1 Page 83 of 88 Pro-16

13. Safety notes

This unit was built and tested in compliance with VDE 0411-1 / EN 61010-1 and was delivered in safe condition.

The unit complies with European guideline 89/336/EWG (EMC) and is provided with CE marking.

The unit was tested before delivery and has passed the tests required by the test schedule. To maintain this condition and to ensure safe operation, the user must follow the hints and warnings given in this operating manual.

The unit is intended exclusively for use as a measurement and control instrument in technical installations.

Warning!

If the unit is damaged to an extent that safe operation seems impossible,

ELECTRICAL CONNECTIONS The electrical wiring must conform to local standards (e.g. VDE 0100). The input

measurement and control leads must be kept separate from signal and power supply leads.

COMMISSIONING Before instrument switch-on, check that the following information is taken into account:

 Ensure that the supply voltage corresponds to the specifications on the type label.  All covers required for contact protection must be fitted.  If the controller is connected with other units in the same signal loop, check that the

 The unit may be operated only in installed condition.  Before and during operation, the temperature restrictions specified for controller

SHUT-DOWN For taking the unit out of operation, disconnect it from all voltage sources and protect it

against accidental operation. If the controller is connected with other equipment in the same signal loop, check that

other equipment in the output circuit is not affected before switch-off. If necessary, suitable protective measures must be taken.

the unit must not be taken into operation.

equipment in the output circuit is not affected before switch-on. If necessary, suitable protective measures must be taken.

operation must be met.

Safety notes

9499-040-093811 / 59537-1 84 Page 84 of 88 9499-040-0 Pro-16

MAINTENANCE, REPAIR AND MODIFICATION The units do not need particular maintenance.

Warning!

When opening the units, or when removing covers or components, live parts and terminals may be exposed.

Before starting this work, the unit must be disconnected completely.

After completing this work, re-shut the unit and re-fit all covers and components. Check if specifications on the type label must be changed and correct them, if necessary.

Caution!

When opening the units, components which are sensitive to electrostatic discharge (ESD) can be exposed. The following work may be done only at workstations with suitable ESD protection.

Modification, maintenance and repair work may be done only by trained and authorized personnel. For this purpose, the West Control Solutions / PMA service department service should be contacted.

Cleaning

Should cleaning be necessary, the front panel should be cleaned by washing with warm soapy water and drying immediately using a dry, lint free cloth.

9499-040-093811 / 59537-1 Page 85 of 88 Pro-16

Safety notes

13.1 Resetting to factory setting

In case of faultyconfiguration, KS20-1 can be reset to the default condition.

ÈÌ + Power on

1 For this, the operator must keep the UP and DOWN keys pressed during

power-on.

2 Then, press UP key to select YES. 3 Confirm factory resetting with Enter and the copy procedure is started

(display COPY). 4 Afterwards the device restarts.

In all other cases, no reset will occur (timeout).

g If one of the operating levels was blocked and the safety lock is open, reset to

factory setting is not possible.

g If a pass number was defined (via BlueControl® ) and the safety lock is open, but no

operating level was blocked, enter the correct pass number when prompted in 3. A wrong pass number aborts the reset action.

g The copy procedure ( COPY) can take some seconds. Now, the transmitter is in

normal operation.

9499-040-093811 / 59537-1 86 Page 86 of 88 9499-040-0 Pro-16

9499-040-093811 / 59537-1 Page 87 of 88 Pro-16

Austria China France

PMA Prozeß- und MaschinenAutomation GmbH

Liebermannstraße F01 2345 Brunn am Gebirge Tel.: +43 (0)2236 691-121 Fax: +43 (0)2236 691-102 Email: info@west-cs.com

Danaher Setra-ICG

Tianjin Co. Ltd. No. 28 Wei 5 Road The Micro-Electronic Industry Park TEDA Xiqing District • Tianjin 300385 Tel.: +86 22 8398 8098 • Sales: +86 400 666 1802 Fax: +86 22 8398 8099 Email: tc.sales@danaher.com

WEST Control Solutions

France Tel.: +33 (1) 77 80 90 40 Fax: +33 (1) 77 80 90 50

Email: info@west-cs.com

Germany United Kingdom United States

PMA Prozeß- und MaschinenAutomation GmbH

Miramstraße 87 34123 Kassel Tel.: +49 (0)561 505-1307 Fax: +49 (0)561 505-1710 Email: info@west-cs.com

9499-040-093811 / 59537-1 88 Page 88 of 88 9499-040-0 Pro-16

WEST Control Solutions

The Hyde Business Park Brighton • East Sussex • BN2 4JU Tel.: +44 (0)1273 606271 Fax: +44 (0)1273 609990

Email: info@west-cs.com

WEST Control Solutions

1675 Delany Road Gurnee • IL 60031-1282 Tel.: 800 866 6659 Fax: 847 782 5223

Email: custserv.west@dancon.com

West Control Solutions Pro-16 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual