West Control Solutions KS 42-1 User Manual

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PMA Prozeß- und Maschinen-Automation GmbH

Industrial controller KS 40-1,

KS41-1 and KS42-1

KS40-1

KS41-1

KS42-1

Operating manual

9499-040-62711

KS40-1

KS41-1

KS42-

English

Valid from: 8499

ATTENTION!

Mini Version and Updates on

or on PMA-CD

www.pma-online.de

BlueControl

More efficiency in engineering,

more overview in operating:

The projecting environment for the BluePort

controllers

Description of symbols in the text: on the device:

g General information a Follow the operating instructions a General warning l Attention: ESD-sensitive devices

without prior written permission from the copyright owner.

A publication of PMA Prozeß- und Maschinen Automation

P.O.Box 310229

D-34058 Kassel

Germany

Contents

1 Mounting .............................. 5

2 Electrical connections ....................... 6

2.1 Connecting diagram......................... 6

2.2 Terminal connection ........................ 6

3 Operation ............................. 10

3.1 Front view ............................. 10

3.2 Behaviour after power-on ..................... 11

3.3 Operating level .......................... 11

3.4 Maintenance manager / Error list ................12

3.5 Self-tuning ............................. 14

3.5.1 Preparation for self-tuning........................14

3.5.2 Self-tuning sequence ..........................14

3.5.3 Self-tuning start ..........................15

3.5.4 Self-tuning cancellation ........................15

3.5.5 Acknowledgement procedures in case of unsuccessful self-tuning . 16

3.5.6 Examples for self-tuning attempts ..................16

3.6 Manual tuning ........................... 17

3.7 Alarm handling .......................... 18

3.8 Operating structure ........................ 20

4 Configuration level ........................21

4.1 Configuration survey ...................... 21

4.2 Configuration ........................... 22

4.3 Set-point processing ........................ 29

4.4 Configuration examples ...................... 30

4.4.1 On-Off controller / Signaller (inverse) .................30

4.4.2 2-point controller (inverse) .......................31

4.4.3 3-point controller (relay & relay) ....................32

4.4.4 3-point stepping controller (relay & relay) ...............33

4.4.5 Continuous controller (inverse) .....................34

4.4.6 D - Y - Off controller / 2-point controller with pre-contact .....35

4.4.7 KS4x-1 with measured value output ..................36

Operating KS4x-1 3

5 Parameter setting level ...................... 37

5.1 Parameter survey ......................... 37

5.2 ................................... 37

5.3 ................................... 37

5.4 Parameters ............................. 38

5.5 Input scaling ............................ 40

5.5.1 Input Inp.1 ...............................40

5.5.2 Input InP.2 ............................40

6 Calibration level ......................... 41

7 Programmer .......................... 44

8 Timer ............................... 46

8.1 Setting up the timer ........................ 46

8.1.1 Operating modes ............................46

8.1.2 Tolerance band .............................47

8.1.3 Timer start ................................47

8.1.4 Signal end ................................48

8.2 Determining the timer run-time ..................48

8.3 Starting the timer ........................ 48

9 BlueControl ............................ 49

10 Versions .............................. 50

11 Technical data .......................... 51

12 Safety hints ............................ 55

12.1 Resetting to factory setting .................... 56

4 Operating KS4x-1

1 Mounting

SP.X

run

Err

Ada

SP.x

run

Err

Adada

SP.x

run

Err

Ada

Mounting

(0.4")

118

96 (3.78")

KS 40-1 universal

48 (1.89")

(4.65")

126

125

min.48

Loc

Safety switch

(1.89")

1..10

(0.04..0.4")

+0,6

+0.02

(1.77" )

10V i mA/Pt

or:

Front view KS41-1

max.

60°C

max. 95% rel.

0°Cmin.

48 (1.89")

+0.03

+0,8

(3.62" )

126.

125

KS 41-1 universal

96 (3.78")

Front view KS42-1

126.

Loc 10V mA/Pt

(3.78")

KS 42-1 universal

125

96 (3.78")

Safety switch:

For access to the safety switches, the controller must be withdrawn from the hou sing. Squeeze the top and bottom of the front bezel between thumb and forefinger and pull the controller firmly from the housing..

10V i mA/Pt right 1 Current signal / Pt100 / thermocouple at InP.1

left Voltage signal at InP.1

Loc open Access to the levels is as adjusted by means of BlueControl

(engineering tool)

closed 1 all levels accessible wihout restriction

1 Factory setting 2 Default setting: display of all levels

suppressed, password PASS = OFF

Safety switch 10V i mA/Pt always in position left or right. Leaving the safety switch open may lead to faulty functions!

Caution! The unit contains ESD-sensitive components.

Operating KS4x-1 5

Electrical connections

2 Electrical connections

2.1 Connecting diagram

di2

di3

Modbus RTU

RXD-B

RGND

DATA B

DATA A

RS485 RS422

GND

RXD-A

TXD-B

TXD-A

Option

(2)

(16)

L N

Logic

90...250V

24V AC/DC

OUT1 OUT2

OUT3

INP2

di1

0..10 V*

INP1

* Safety switch mA i V in position left

Dependent of order, the controller is fitted with :

flat-pin terminals 1 x 6,3mm or 2 x 2,8mm to DIN 46 244 or

screw terminals for 0,5 to 2,5mm²

2.2 Terminal connection

Power supply connection 1

See chapter 11 "Technical data"

Connection of input INP1 2

Input for variable x1 (process value)

a thermocouple b resistance thermometer (Pt100/ Pt1000/ KTY/ ...) c current (0/4...20mA) d voltage (0/2...10V)

Connecting diagram 6 Operating KS4x-1

Electrical connections

SSR

Connection of input INP2 3

Heating current input (0...50mA AC) or in

put for ext. set-point (0/4...20mA)

Connection of input di1 4

Digital input, configurable as switch or push-button

Connection of outputs OUT1/2 5

Relay outputs 250V/2A normally open with common contact connection

Connection of output OUT3 6

a relay (250V/2A), potential-free

changeover contact

universal output

b current (0/4...20mA) c voltage (0/2...10V) d transmitter supply e logic (0..20mA / 0..12V)

Connection of inputs di2/3 7 (option)

Digital inputs (24VDC external), galvanically isolated, configurable as switch or push-button

3 INP2 current tansformer

Logic

5 OUT1/2 heating/cooling

Connection of output U

8 (option)

Supply voltage connection for external ener gization

Connection of bus interface 9 (option)

RS422/485 interface with Modbus RTU protocol

Operating KS4x-1 7 Terminal connection

Electrical connections

SSR

78 di2/3, UT2-wire transmitter supply

Option

+24VDC

17,5V 22mA

5mA

(2)

(16)

If UTand the universal output OUT3 is used there may be no external galvanic connection between measuring and output circuits!

OUT3

6 OUT3 transmitter supply

13V

22mA

6 OUT3 as logic output with solid-state relay (series and parallel connection)

Logic

Series connection

I =22mA

max

12V

Parallel connection

I =22mA

max

12V

Terminal connection 8 Operating KS4x-1

9 RS485 interface (with RS232-RS485 interface converter) *

Electrical connections

R = 120...200 OhmT

RGND connection optional

* Interface description Modbus RTU in seperate manual: see page 50.

KS4x-1 connecting example:

RGND RGND

DATA B

DATA A

(16)

DATA B

DATA A

KS 40-1

Logic

fuse

SSR

contactor

fuse

heating

(16)

RGND

DATA B

DATA A

(16)

R=100 Ohm

converter

RS485-RS232

max. 1000m

”Twisted Pair”

TB 40-1

Temperature limiter

R = 120...200 OhmT

fuse

reset

1 TB 40-1 Temperature limiter

Standard version (3 relays): TB40-100-0000D-000

other versions on requestr

CAUTION: Using a temperature limiter is recommendable in

systems where overtemperature implies a fire hazard or other risks.

Operating KS4x-1 9 Terminal connection

Operation

KS 40-1 universal

125

126.

SP.x

run

Err

Ada

123OK

7 8

KS 42-1 universal

125

126.

SP.x

run

Err

Ada

KS42-1

KS 41-1 universal

125

126.

SP.x

run

Err

Ada

KS41-1

KS40-1

3 Operation

3.1 Front view

LED colours:

LED 1, 2, 3: yellow LED OK: green other LEDs: red

1 Status of switching outputs

OuT.1... 3

2 Lit with limit value 1 ( PArA /

Lim ) not exceeded

3 Process value display 4 Set-point, controller output 5 Signals ConF and PArA level 6 Programmer or timer running 7 Self-tuning active 8 Entry in error list 9 Set-point SP.2 or SP.E is

effective

0 Set-point gradient effective ! Manual/automatic switch-over:

Off: Automatic On: Manual

(changing possible)

Blinks: Manual

(changing not possible (r ConF/ Cntr/ MAn)

" Enter key:

calls up extended operating level / error list

§ Up/down keys:

changing the set-point or the controller output value

$ Manual mode /spec. function

(® ConF / LOGI )

% PC connection for

BlueControl (engineering tool)

In the upper display line, the process value is always displayed. At parameter, configuration, calibration as well as extended operating level, the bottom display line changes cyclically between parameter name and parameter value.

Front view 10 Operating KS4x-1

3.2 Behaviour after power-on

After supply voltage switch-on, the unit starts with the operating level. The unit is in the condition which was active before power-off. If KS4x-1 was in manual mode before power-off, the controller starts with cor recting value Y2 after switching on again.

3.3 Operating level

Operation

The content of the extended operating level is determined by means of BlueCon trol (engineering tool). Parameters which are used frequently or the display of which is important can be copied to the extended operating level.

time

out

utomatic

126

125

È Ì

126

anua

126

y21

126

È Ì

time

out

y21

only

display

125

È Ì

Extended operating level

time

out

Errorliste (if error exists)

126

FbF.1

display

switching

Err

126

Err

Operating KS4x-1 11 Behaviour after power-on

Operation

3.4 Maintenance manager / Error list

With one or several errors, the extended operating level always starts with the error list. Signalling an actual entry in the error list (alarm, error) is done by the Err LED in the display. To reach the error list press Ù twice.

SP.x

Err LED status Signification Proceed as follows

blinks

(Status 2)

lit

(Status 1)

off

(Status 0)

Alarm due to existing error

Error removed, Alarm not acknowledged

No error, all alarm entries deleted

Determine the error type in the error list via the

error number

-Change to status 1 after error removal.

Acknowledge the alarm in the error list pressing

key È or Ì The alarm entry was deleted (Status 0).

-Not visible except when acknowledging

126

125

run

Ada

Err

Name

E.1

E.2

E.4

FbF.1

Sht.1

POL.1 FbF.2

Sht.2

POL.2

HCA

SSr

Error list:

Description Cause Possible remedial action

Internal error, cannot be removed

Internal error, can be reset

Hardware error - Codenumber and hardware

Sensor break INP1

Short circuit INP1

INP1polarity error Sensor break INP2

Short circuit INP2

INP2 polarity Heating current alarm

(HCA)

Heating current short circuit (SSR)

- E.g. defective EEPROM - Contact PMA service

- Return unit to our factory

- e.g. EMC trouble - Keep measurement and power supply cables in separate runs

- Ensure that interference suppression of contactors is provided

- Contact PMA service

are not identical

- Elektronic-/Optioncard must be exchanged

Sensor defective

Faulty cabling

Sensor defective

Faulty cabling

Sensor defective

Faulty cabling

Sensor defective

Faulty cabling

Heating current circuit interrupted, I< HC.A or I>

Replace INP1 sensor

Check INP1 connection

Replace INP1 sensor

Check INP1 connection

Reverse INP1 polarity

Replace INP2 sensor

Check INP2 connection

Replace sensor INP2

Check INP2 connection

Reverse INP2 polarity

Check heating current circuit

If necessary, replace heater band

HC.A (dependent of configuration)

Heater band defective

Current flow in heating circuit with controller off

SSR defective

Check heating current circuit

If necessary, replace solid-state relay

Maintenance manager / Error list 12 Operating KS4x-1

Operation

Name

LooP

AdA.H

AdA.C

LiM.1

Lim.2

Lim.3

Inf.1

Inf.2

Description Cause Possible remedial action

Control loop alarm (LOOP)

Input signal defective or not

connected correctly Output not connected

Check heating or cooling circuit

Check sensor and replace it, if necessary

Check controller and switching device

correctly

Self-tuning heating alarm

See Self-tuning heating error

status

see Self-tuning heating error status

(ADAH) Self-tuning heating

alarm cooling

See Self-tuning cooling error

status

see Self-tuning cooling error status

(ADAC) stored limit alarm 1

adjusted limit value 1

check process

exceeded

stored limit alarm 2

adjusted limit value 2

check process

exceeded

stored limit alarm 3

adjusted limit value 3

check process

exceeded

time limit value message

duty cycle message (digital ouputs)

adjusted number of operating

hours reached

adjusted number of duty

cycles reached

application-specific

Error status

0 3 4

Saved alarms (Err-LED is lit) can be acknowledged and deleted with the digital input di1/2/3 or the Ò-key. Configuration, see page 27: ConF / LOGI / Err.r

If an alarm is still valid that means the cause of the alarm is not removed so far (Err-LED blinks), then other saved alarms can not be acknowledged and deleted.

Self-tuning heating ( ADA.H) and cooling ( ADA.C) error status:

Description Behaviour No error Faulty control action Re-configure controller (inverse i direct) No response of process

variable Low reversal point Increase ( ADA.H) max. output limiting Y.Hi or

Danger of exceeded set-point (parameter determined)

Output step change too small (dy > 5%)

Set-point reserve too small Increase set-point (invers), reduce set-point (direct)

The control loop is perhaps not closed: check sensor, connections and process

decrease ( ADA.C) min. output limiting Y.Lo If necessary, increase (inverse) or reduce (direct) set-point

Increase ( ADA.H) max. output limiting Y.Hi or reduce ( ADA.C) min. output limiting Y.Lo

or increase set-point range (r PArA / SEtp / SP.LO and SP.Hi )

Operating KS4x-1 13 Maintenance manager / Error list

Operation

3.5 Self-tuning

For determination of optimum process parameters, self-tuning is possible. After starting by the operator, the controller makes an adaptation attempt, where by the process characteristics are used to calculate the parameters for fast line-out to the set-point without overshoot.

The following parameters are optimized when self-tuning: Parameter set 1:

Pb1 - Proportional band 1 (heating) in engineering units [e.g. °C] ti1 - Integral time 1 (heating) in [s] r only, unless set to OFF td1 - Derivative time 1 (heating) in [s] r only, unless set to OFF

t1 - Minimum cycle time 1 (heating) in [s] r only, unless Adt0 was set to

“no self-tuning” during configuration by means of BlueControl

Pb2 - Proportional band 2 (cooling) in engineering units [e.g. °C] ti2 - Integral time 2 (cooling) in [s] r only, unless set to OFF td2 - Derivative time 2 (cooling) in [s] r only, unless set to OFF t2 - Minimum cycle time 2 (cooling) in [s] r only, unless Adt0 was set to

“no self-tuning” during configuration by means of BlueControl

3.5.1 Preparation for self-tuning

Adjust the controller measuring range as control range limits. Set values

rnG.L and rnG.H to the limits of subsequent control. (Configuration

rControllerrlower and upper control range limits)

ConFrCntrr rnG.L and rnG.H

Determine which parameter set shall be optimized (see tables above).

3.5.2 Self-tuning sequence

®.

The controller outputs 0% correcting variable or Y.Lo and waits, until the process is at rest (see start-conditions on page 8).

Subsequently, a correcting variable step change to 100% is output. The controller attempts to calculate the optimum control parameters from the

process response. If this is done successfully, the optimized parameters are taken over and used for line-out to the set-point.

With a 3-point controller, this is followed by “cooling”. After completing the 1st step as described, a correcting variable of -100% (100%

cooling energy) is output from the set-point. After successfull determination of the “cooling parameters”, line-out to the set-point is using the optimized parameters.

Self-tuning 14 Operating KS4x-1

Start condition:

Rest condition

For process evaluation, a stable condition is required. Therefore, the controller waits until the process has reached a stable condition after self-tuning start. The rest condition is considered being reached, when the process value oscillati on is smaller than ± 0,5% of (rnG.H - rnG.L).

Set-point reserve

After having come to rest with 0% correcting variable or with Y.Lo, the controller requires a sufficient set-point reserve for its self-tuning attempt, in order to avoid overshoot.

Sufficient set-point reserve:

inverse controller:(with process value<set-point-(10% of SP.Hi - SP.LO) direct controller:(with process value>set-point+ (10% of SP.Hi - SP.LO)

3.5.3 Self-tuning start

Operation

3.5.4 Self-tuning cancellation

Self-tuning start can be locked via BlueControl (engineering tool) ( P.Loc).

The operator can start self-tuning at any time. For this, keys Ù and È must be pressed simultaneously. The AdA LED starts blinking. The controller outputs 0% or Y.Lo, waits until the process is at rest and starts self-tuning (AdA LED lit permanently).

After successful self-tuning, the AdA-LED is off and the controller continues operating with the new control parameters.

By the operator:

Self-tuning can always be cancelled by the operator. For this, press Ù and È key simultaneously. With manual-automatic switch-over configured via Ò key, self-tuning can also be canceled by actuating Ò key. The controller continues operating with the old parameters in automatic mode in the first case and in ma nual mode in the second case.

By the controller:

If the Err LED starts blinking whilst self-tuning is running, successful self-tuning is prevented due to the control conditions. In this case, self-tuning was cancelled by the controller. Dependent of control type, the output status is:

3-pnt. stepping controller:

actuator is closed (0% output) 2-pnt./ 3-pnt./ continuous controller:

If self-tuning was started from the automatic mode, the controller output is 0%. With self-tuning started from manual mode, the controller output is Y2.

SP.x

126

125

run

Ada

Err

Operating KS4x-1 15 Self-tuning

Operation

3.5.5 Acknowledgement procedures in case of unsuccessful self-tuning

1. Press keys Ù and È simultaneously:

The controller continues controlling using the old parameters in automatic mode. The Err LED continues blinking, until the self-tuning error was acknowledged in the error list.

2. Press key Ò (if configured):

The controller goes to manual mode. The Err LED continues blinking, until the self-tuning error was acknowleged in the error list.

3. Press key Ù :

Display of error list at extended operating level. After acknowledgement of the error message, the controller continues control in automatic mode using the old parameters.

Cancellation causes:

r page 13: "Error status self-tuning heating ( ADA.H) and cooling ( ADA.C)"

3.5.6 Examples for self-tuning attempts

(controller inverse, heating or heating/cooling)

Start: heating power switched on

Heating power Y is switched off (1). When the change of process value X was constant during one minute (2), the power is switched on (3). At the reversal point, the self-tuning attempt is finished and the new parameter are used for controlling to set-point W.

Start: heating power switched off

The controller waits 1,5 minutes (1). Heating power Y is switched on (2). At the reversal point, the self-tuning attempt is finished and control to the set-point is using the new parameters.

100%

Star t r

start r

blinks

t reversal point

blinks

Self-tuning 16 Operating KS4x-1

Operation

Start: at set-point

Heating power Y is switched off (1).

blinks

t reversal point

If the change of process value X was constant during one minute and the control deviation is > 10% of SP.Hi SP.LO (2), the power is switched on (3). At the reversal point, the self-tu ning attempt is finished, and control to set-point W is using the new para

100%

start r

meters.

Three-point controller

The parameters for heating and coo

ling are determined in two attempts. The heating power is switched on (1). At reversal point 1, heating para meters Pb1, ti1, td1 and t1

+100%

Y0%

-100%

start r

t reversal point 1

t reversal point 2

are determined. The process value is lined out to the set-point (2). The cooling power is switched on (3). At reversal point 2, parameters Pb2, ti2, td2 and t2 are determined and the self-tuning attempt is finished. Control to set-point W is using the new parameters.

3.6 Manual tuning

The optimization aid should be used with units on which the control parameters shall be set without self-tuning. For this, the response of process variable x after a step change of correcting va riable y can be used. Frequently, plotting the complete response curve (0 to 100%) is not possible, because the process must be kept within defined limits. Values T sponse) can be used to determine the maximum rate of increase v

100%

max

and x

(step change from 0 to 100 %) or Dt and Dx (partial step re

max

y = correcting variable

= control range

Tu = delay time (s)

Tg = recovery time (s) X

= maximum process value

max

{{x

max

Xmax

= max. rate of

increase of process value

Operating KS4x-1 17 Manual tuning

Operation

The control parameters can be determined from the values calculated for delay time T cording to the formulas given below. Increase Xp, if line-out to the set-point os cillates.

Parameter adjustment effects

Parameter Control Line-out of disturbances Start-up behaviour

Pb1 higher increased damping slower line-out slower reduction of duty cycle

td1 higher reduced damping faster response to disturbances faster reduction of duty cycle

ti1 higher increased damping slower line-out slower reduction of duty cycle

, maximum rate of increase v

lower reduced damping faster line-out faster reduction of duty cycle

lower increased damping slower response to disturbances slower reduction of duty cycle

lower reduced damping faster line-out faster reduction of duty cycle

, control range Xhand characteristic K ac

max

Formulas

K = Vmax * Tu controller behavior Pb1 [phy. units] td1 [s] ti1 [s]

PID 1,7*K 2*Tu 2*Tu With 2-point and 3-point controllers,

the cycle time must be adjusted to

t1 / t2 £ 0,25 * Tu

PD 0,5 * K Tu OFF

PI 2,6 * K OFF 6*Tu

PKOFF OFF

3-point-stepping 1,7 * K Tu 2 * Tu

3.7 Alarm handling

Max. three alarms can be configured and assigned to the individual outputs. Ge nerally, outputs OuT.1... OuT.3 can be used each for alarm signalling. If more than one signal is linked to one output the signals are OR linked. Each of the 3 li mit values Lim.1 … Lim.3 has 2 trigger points H.x (Max) and L.x (Min), which can be switched off individually (parameter = “OFF”). Switching difference HYS.x of each limit value is adjustable.

Alarm handling 18 Operating KS4x-1

Operation

Ü Operaing principle absolut alarm

L.1 = OFF

InL.1

H.1

HYS.1

LED

H.1 = OFF

InL.1

L.1

HYS.1

LED

InH.1

* Operating principle relative alarm

L.1 = OFF

InL.1

H.1

HYS.1

H.1 = OFF

InL.1

L.1

HYS.1

LED

InH.1

LED

InH.1

InL.1

H.1

L.1

HYS.1 HYS.1

LED

InH.1

LED

1: normally closed ( ConF/ Out.x/O.Act=1 ) 2: normally open ( ConF/ Out.x/O.Act= 0 )

The variable to be monitored can be selected seperately for each alarm via configuration The following variables can be monitored:

process value

control deviation xw (process value - set-point)

control deviation xw + suppression after start-up or set-point change

effective set-point Weff

correcting variable y (controller output)

InL.1

LED

HYS.1

L.1

InH.1

H.1

HYS.1

LED

Operating KS4x-1 19 Alarm handling

Operation

If measured value monitoring + alarm status storage is chosen ( ConF / Lim / Fnc.x=2), the alarm relay remains switched on until the alarm is resetted in the error list ( Lim 1..3 = 1).

3.8 Operating structure

After supply voltage switch-on, the controller starts with the operating levels. The controller status is as before power off.

126

125

3sec.

126

PArA

126

ConF

PASS

126

CAL

PASS

126

End

PASS

g g

PArA - level: At PArA - level, the right decimal point of the upper

display line is lit continuously.

ConF - level: At ConF - level, the right decimal point of the upper

display line blinks

When safety switch Loc is open, only the levels enabled by me

PASS

gineering tool). Individual parameters accessible without password must be co pied to the extended operating level.

Factory setting:

Safety switch Loc

closed OFF / password disabled / enabled open OFF / password disabled open OFF enabled open Password enabled

ans of BlueControl (engineering tool) are visible and accessible by entry of the password adjusted by means of BlueControl (en

Safety switch Loc closed: all levels accessible without restriction, password PASS = OFF.

Password entered with BluePort®

Function disabled or enabled with BluePort®

Access via the instrument front panel:

enabled disabled enabled enabled after password

entry

Operating structure 20 Operating KS4x-1

4 Configuration level

4.1 Configuration survey

ConF Configuration level

Control and self-tuning

Cntr

SP.Fn StYP I.Fnc Fnc.1 O.Act

b.ti S.Lin StYP Src.1 Y.1 O.Act SP.2 Addr C.Fnc Corr Fnc.2 Y.2 Y.1 SP.E PrtY mAn Src.2 Lim.1 Y.2 Y.2 dELY C.Act Fnc.3 Lim.2 Lim.1 mAn Unit FAIL Src.3 Lim.3 Lim.2 C.oFF dP rnG.L HC.AL LP.AL Lim.3 m.Loc C.dEl rnG.H LP.AL HC.AL LP.AL Err.r

InP.1

Input 1

InP.2

Input 2

Lim

Limit value functions

OUt.1

Output 1

OUt.2

Output 2

OUt.3

O.tYP L_r bAud

See output 1

HC.SC HC.AL P.run time HC.SC di.Fn P.End time FAi.1 P.End FAi.2 FAi.1

FAi.2 OuT.0 Out.1 O.Src

Output 3

LOGI

Digital inputs

Configuration level

Othr

Display, operation,

interface

End

Adjustment:

The configuratiuons can be adjusted by means of keys ÈÌ .

Transition to the next configuration is by pressing key Ù .

After the last configuration of a group, donE is displayed and followed by

automatic change to the next group

Return to the beginning of a group is by pressing the Ù key for 3 sec.

Operating KS4x-1 21 Configuration survey

Configuration level

4.2 Configuration

Cntr

Name Value range Description Default

SP.Fn

b.ti

C.Fnc

mAn

C.Act

FAIL

rnG.L rnG.H

Adt0

1 2 3

4 5 6 7

0...9999

0 1 2

3 4

0 1

0 1 2

-1999...9999

0 1

Basic configuration of setpoint processing

set-point controller can be switched over to external set-point (® LOGI/SP.E)

program controller timer, mode 1(bandwidth-controlled, switched off at the end) timer, mode 2 (bandwidth-controlled, set-point remains

active at the end) timer, mode 3 (switched off at the end) timer, mode 4 (set-point remains active at the end) timer, mode 5 (switch-on delay) timer, mode 6 (set-point switch-over)

Timer tolerance band for timer mode 1, 2 and 6. The timer starts when process value = setpoint ± b.ti

Control behaviour (algorithm)

on/off controller or signaller with one output PID controller (2-point and continuous) D / Y / Off, or 2-point controller with partial/full load

switch-over 2 x PID (3-point and continuous) 3-point stepping controller

Manual operation permitted

no yes (see also LOGI/ mAn)

Method of controller operation

inverse, e.g. heating direct, e.g. cooling

Behaviour at sensor break

controller outputs switched off y=Y2 y = mean output. The maximum permissible output can be

adjusted with parameter Ym.H. To prevent determination of inadmissible values, mean value formation is only if the control deviation is lower than parameter L.Ym.

X0 (low limit range of control) 1 X100 (high limit range of control) 1 Optimization of T1, T2 (only visible with BlueControl!)

Automatic optimization No optimization

900

1 rnG.L and rnG.H are indicating the range of control on which e.g. the

self-tuning is refering

Configuration 22 Operating KS4x-1

Configuration level

InP.1

Name Value range Description Default

S.tYP

S.Lin

Corr

fAI1

20 21 22 23 30 40

Sensor type selection

thermocouple type L (-100...900°C) , Fe-CuNi DIN thermocouple type J (-100...1200°C) , Fe-CuNi thermocouple type K (-100...1350°C), NiCr-Ni

thermocouple type N (-100...1300°C), Nicrosil-Nisil thermocouple type S (0...1760°C), PtRh-Pt10% thermocouple type R (0...1760°C), PtRh-Pt13%

Pt100 (-200.0 ... 100,0 °C) Pt100 (-200.0 ... 850,0 °C) Pt1000 (-200.0 ... 200.0 °C) special 0...4500 Ohm (pre-defined as KTY11-6)

0...20mA / 4...20mA 1

0...10V / 2...10V 1

Linearization (only at S.tYP = 23 (KTY 11-6),

30 (0..20mA) and 40 (0..10V) adjustable)

none Linearization to specification. Creation of linearization table

withBlueControl (engineering tool) possible. The characteristic for KTY 11-6 temperature sensors is preset.

Measured value correction / scaling

Without scaling Offset correction (at CAL level) 2-point correction (at CAL level) Scaling (at PArA level) Forcing INP1 (only visible with BlueControl!)

No forcing Forcing via serial interface

InP.2

Name Value range Description Default

I.Fnc

S.tYP

fAI2

30 31

Function selection of INP2

no function (subsequent input data are skipped) heating current input external set-point (SP.E)

Sensor type selection

0...20mA / 4...20mA 1

0...50mA AC 1 Forcing INP2 (only visible with BlueControl!)

No forcing Forcing via serial interface

Configuration 23 Operating KS4x-1

Configuration level

Lim

Name Value range Description Default

Fnc.1 Fnc.2 Fnc.3

Src.1 Src.2 Src.3

HC.AL

LP.AL

Hour

Swit

0 1 2

6 7

0 1 2

0 1

OFF..999999 OFF..999999

Function of limit 1/2/3

switched off measured value monitoring Measured value monitoring + alarm status storage. A stored

limit value can be reset via error list, Ò-key or a digital input ( ® LOGI/ Err.r).

Source of limit 1/2/3

process value control deviation xw (process value - set-point) control deviation xw (with suppression after start-up and

set-point change) effective set-point Weff correcting variable y (controller output)

Alarm heat current function (INP2)

switched off Overload short circuit monitoring Break and short circuit monitoring

Monitoring of control loop interruption for heating

switched off / inactive active

If ti1=0 LOOP alarm is inactive!

Operating hours (only visible with BlueControl!) Output switching cycles (only visible with BlueControl!)

OFF OFF

Out.1

Name Value range Description Default

O.Act

Y.1 Y.2

Lim.1 Lim.2 Lim.3

LP.AL

HC.AL

0 1

Method of operation of output OUT1

direct / normally open inverse / normally closed

Controller output Y1/Y2

not active active

Limit 1/2/3 signal

not active active

Interruption alarm signal (LOOP)

not active active

Heat current alarm signal

not active active

1 with current and voltage input signals, scaling is required (see chapter 5.3)

Resetting the controller configuration to factory setting (Default) r chapter 12.1 (page 56)

Configuration 24 Operating KS4x-1

Configuration level

Name Value range Description Default

HC.SC

timE

P.End

FAi.1 FAi.2

fOut

Solid state relay (SSR) short circuit signal

0 1

not active active

Timer end signal

0 1

not active active

Programmer end signal

0 1

not active active

INP1/ INP2 error signal

0 1

not active active Forcing OUT1 (only visible with BlueControl!)

0 1

No forcing Forcing via serial interface

Out.2

Configuration parameters Out.2 as Out.1 except for: Default Y.1 =0 Y.2 =1

Out.3

Name Value range Description Default

O.tYP

O.Act

Y.1 Y.2

Lim.1 Lim.2 Lim.3

LP.AL

HC.AL

Signal type selection OUT3

0 1 2 3 4 5

relay / logic (only visible with current/logic voltage) 0 ... 20 mA continuous (only visible with current/logic/volt.) 4 ... 20 mA continuous (only visible with current/logic/volt.)

0...10 V continuous (only visible with current/logic/voltage)

2...10 V continuous (only visible with current/logic/voltage) transmitter supply (only visible without OPTION)

Method of operation of output OUT3 (only visible when O.TYP=0)

0 1

direct / normally open inverse / normally closed

Controller output Y1/Y2 (only visible when O.TYP=0)

0 1

not active active

Limit 1/2/3 signal (only visible when O.TYP=0)

0 1

not active active

Interruption alarm signal (LOOP) (only visible when O.TYP=0)

0 1

not active active

Heat current alarm signal (only visible when O.TYP=0)

0 1

not active active

Operating KS4x-1 25 Configuration

Configuration level

Name Value range Description Default

HC.SC

timE

P.End

FAi.1 FAi.2

Out.0

Out.1

O.Src

fOut

0 1

-1999...9999

0 1 2 3 4 5

0 1

Solid state relay (SSR) short circuit signal (only visible when O.TYP=0)

not active active

Timer end signal (only visible when O.TYP=0)

not active active

Programmer end signal (only visible when O.TYP=0)

not active active

INP1/ INP2 error (only visible when O.TYP=0)

not active active

Scaling of the analog output for 0% (0/4mA or 0/2V, only visible when O.TYP=1..5)

Scaling of the analog output for 100% (20mA or 10V, only visible when O.TYP=1..5)

Signal source of the analog output OUT3 (only visible when O.TYP=1..5)

not used controller output y1 (continuous) controller output y2 (continuous) process value effective set-point Weff control deviation xw (process value - set-point) Forcing OUT3 (only visible with BlueControl!) No forcing Forcing via serial interface

100

Method of operation and usage of output Out.1 to Out.3:

Is more than one signal chosen active as source, those signals are OR-linked.

LOGI

Name Value range Description Default

L_r

SP.2

Local / Remote switching (Remote: adjusting of all values by front keys is blocked)

0 1 2 3 4

no function (switch-over via interface is possible) active DI1 DI2 (only visible with OPTION) DI3 (only visible with OPTION)

Switching to second setpoint SP.2

0 2 3 4

no function (switch-over via interface is possible) DI1 DI2 (only visible with OPTION) DI3 (only visible with OPTION)

Configuration 26 Operating KS4x-1

Configuration level

Name Value range Description Default

SP.E

mAn

C.oFF

m.Loc

Err.r

P.run

di.Fn

fDI1

Switching to external setpoint SP.E

no function (switch-over via interface is possible) active DI1 DI2 (only visible with OPTION) DI3 (only visible with OPTION)

Y/Y2 switching

no function (switch-over via interface is possible) DI1 DI2 (only visible with OPTION) DI3 (only visible with OPTION) Ò key

Automatic/manual switching

no function (switch-over via interface is possible) always activated (manual station) DI1 DI2 (only visible with OPTION) DI3 (only visible with OPTION) Ò key

Switching off the controller

no function (switch-over via interface is possible) DI1 DI2 (only visible with OPTION) DI3 (only visible with OPTION) Ò key

Blockage of hand function

no function (switch-over via interface is possible) DI1 DI2 (only visible with OPTION) DI3 (only visible with OPTION)

Reset of all error list entries

no function (switch-over via interface is possible) DI1 DI2 (only visible with OPTION) DI3 (only visible with OPTION) Ò key

Programmer Run/Stop (see page 44)

no function (switch-over via interface is possible) DI1 DI2 (only visible with OPTION) DI3 (only visible with OPTION)

Function of digital inputs (valid for all inputs)

direct inverse toggle key function Forcing di1 (only visible with BlueControl!)

No forcing Forcing via serial interface

Operating KS4x-1 27 Configuration

Configuration level

Name Value range Description Default

fDI2

fDI3

othr

Name Value range Description Default

bAud

Addr PrtY

dELY Unit

C.dEl

FrEq

ICof

IAda

IExo

Pass

0 1

0 1 2 3

1...247

0 1 2

0...200

0 1 2

0 1 2 3

0..200

0 1

OFF...9999

Forcing di2 (only visible with BlueControl!) No forcing Forcing via serial interface Forcing di3 (only visible with BlueControl!) No forcing Forcing via serial interface

Baudrate of the interface (only visible with OPTION)

2400 Baud 4800 Baud 9600 Baud 19200 Baud

Address on the interace (only visible with OPTION) Parity (only visible with OPTION)

no parity (2 stop bits) even parity odd parity

Delay of response signal [ms] (only visible with OPTION) Unit

without unit °C °F

Decimal point (max. number of digits behind the decimal point)

no digit behind the decimal point 1 digit behind the decimal point 2 digits behind the decimal point 3 digits behind the decimal point

Modem delay [ms] Switching 50 Hz / 60 Hz (only visible with BlueControl!)

50 Hz 60 Hz Block controller off (only visible with BlueControl!) Released Blocked Block auto tuning (only visible with BlueControl!) Released Blocked Block extended operating level (only visible with

BlueControl!) Released Blocked Password (only visible with BlueControl!)

1 1

0 1

0 0

OFF

Configuration 28 Operating KS4x-1

Configuration level

SP.x

run

Err

Name Value range Description Default

IPar

ICnf

ICal

Block parameter level (only visible with BlueControl!)

Released Blocked Block configuration level (only visible with BlueControl!)

Released Block Block calibration level (only visible with BlueControl!)

Released Blocked

BlueControl - the engineering tool for the BluePortâcontroller series

3 engineering tools with different functionality facilitating KS4x-1 configuration and parameter setting are available (see chapter 10: Accessory equipment with ordering information). In addition to configuration and parameter setting, the engineering tools are used for data acquisition and offer long-term storage and print functions. The enginee ring tools are connected to KS4x-1 via the front-panel interface "BluePort means of PC (Windows 95 / 98 / NT) and a PC adaptor. Description BlueControl: see chapter 9: BlueControl (page 49)

4.3 Set-point processing

The set-point processing structure is shown in the following picture:

126

125

Xeff

AAda

internal setpoint

"by

external setpoint INP2

2.setpoint

programmer

SP.E

0/4...20 mA

SP.2

Index:

: int/ext-setpoint switching

: configuration

: / switching

SP SP.2

timer

SP.Fn

{

2 3

5 6 7

SP.Lo

limitation

SP.Hi

ramp

The ramp starts at process value with the following switchings:

- int / ext-setpoint switching

- / switching

SP SP.2

- Manual-/ Automatic switching

- at power on

r.SP

-LED

actual setpoint

Operating KS4x-1 29 Set-point processing

Configuration level

4.4 Configuration examples

4.4.1 On-Off controller / Signaller (inverse)

SP.LO SP

SP.Hi

InH.1InL.1

InP.1Ê

100%

Out.1Â

ConF / Cntr: SP.Fn = 0 set-point controller

C.Fnc = 0 signaller with one output C.Act = 0 inverse action

ConF / Out.1: O.Act = 0 action Out.1 direct

Y.1 = 1 control output Y1 active

PArA / Cntr: SH = 0...9999 switching difference (symmetrical

PArA / SEtP: SP.LO = -1999...9999 set-point limit low for Weff

SP.Hi = -1999...9999 set-point limit high for Weff

(e.g. heating applications)

to the trigger point)

For direct signaller action, the controller action must be changed (ConF / Cntr / C.Act = 1 )

process value

setpoint

output

Configuration examples 30 Operating KS4x-1

4.4.2 2-point controller (inverse)

Configuration level

SP.LO SP

SP.Hi

InH.1InL.1

InP.1Ê

100%

PB1

Out.1Â

ConF / Cntr: SP.Fn = 0 set-point controller

C.Fnc = 1 2-point controller (PID) C.Act = 0 inverse action

(e.g. heating applications)

ConF / Out.1: O.Act = 0 action Out.1 direct

Y.1 = 1 control output Y1 active

PArA / Cntr: Pb1 = 0,1...9999 proportional band 1 (heating)

in units of phys. quantity (e.g. °C)

ti1 = 1...9999 integral time 1 (heating) in sec. td1 = 1...9999 derivative time 1 (heating) in sec. t1 = 0,4...9999 min. cycle time 1 (heating)

PArA / SEtP: SP.LO = -1999...9999 set-point limit low for Weff

SP.Hi = -1999...9999 set-point limit high for Weff

For direct action, the controller action must be changed (ConF / Cntr / C.Act = 1 ).

setpoint

process value

output

Operating KS4x-1 31 Configuration examples

Configuration level

4.4.3 3-point controller (relay & relay)

SP.LO SP

SP.Hi

InH.1InL.1

InP.1Ê

100%

Out.1Â

PB1

PB2

100%

Out.2

ConF / Cntr: SP.Fn = 0 set-point controller

C.Fnc = 3 3-point controller (2xPID) C.Act = 0 action inverse

(e.g. heating applications)

ConF / Out.1: O.Act = 0 action Out.1 direct

Y.1 = 1 control output Y1 active Y.2 = 0 control output Y2 not active

ConF / Out.2: O.Act = 0 action Out.2 direct

Y.1 = 0 control output Y1 not active Y.2 = 1 control output Y2 active

PArA / Cntr: Pb1 = 0,1...9999 proportional band 1 (heating)

in units of phys. quantity (e.g. °C)

Pb2 = 0,1...9999 proportional band 2 (cooling)

in units of phys. quantity (e.g. °C)

ti1 = 1...9999 integral time 1 (heating) in sec. ti2 = 1...9999 derivative time 2 (cooling) in sec. td1 = 1...9999 integral time 1 (heating) in sec. td2 = 1...9999 derivative time 2 (cooling) in sec. t1 = 0,4...9999 min. cycle time 1 (heating) t2 = 0,4...9999 min. cycle time 2 (cooling) SH = 0...9999 neutr. zone in units of phys.quantity

PArA / SEtP: SP.LO = -1999...9999 set-point limit low for Weff

SP.Hi = -1999...9999 set-point limit high for Weff

Configuration examples 32 Operating KS4x-1

4.4.4 3-point stepping controller (relay & relay)

Configuration level

SP.LO SP

SP.Hi

InH.1InL.1

InP.1Ê

100%

Out.1Â

PB1

100%

Out.2

ConF / Cntr: SP.Fn = 0 set-point controller

C.Fnc = 4 3-point stepping controller C.Act = 0 inverse action

(e.g. heating applications)

ConF / Out.1: O.Act = 0 action Out.1 direct

Y.1 = 1 control output Y1 active Y.2 = 0 control output Y2 not active

ConF / Out.2: O.Act = 0 action Out.2 direct

Y.1 = 0 control output Y1 not active Y.2 = 1 control output Y2 active

PArA / Cntr: Pb1 = 0,1...9999 proportional band 1 (heating)

in units of phys. quantity (e.g. °C)

ti1 = 1...9999 integral time 1 (heating) in sec. td1 = 1...9999 derivative time 1 (heating) in sec. t1 = 0,4...9999 min. cycle time 1 (heating) SH = 0...9999 neutral zone in units of phy. quantity tP = 0,1...9999 min. pulse length in sec. tt = 3...9999 actuator travel time in sec.

PArA / SEtP: SP.LO = -1999...9999 set-point limit low for Weff

SP.Hi = -1999...9999 set-point limit high for Weff

For direct action of the 3-point stepping controller, the controller output action must be changed ( ConF / Cntr / C.Act = 1 ).

setpoint

process value

output 1

output 2

Operating KS4x-1 33 Configuration examples

Configuration level

4.4.5 Continuous controller (inverse)

SP.LO SP

SP.Hi

InH.1InL.1

InP.1Ê

20 mA

PB1

Out.3Â

0/4 mA

ConF / Cntr: SP.Fn = 0 set-point controller

C.Fnc = 1 continuous controller (PID) C.Act = 0 inverse action

(e.g. heating applications)

ConF / Out.3: O.tYP = 1 / 2 Out.3 type ( 0/4 … 20mA )

Out.0 = -1999...9999 scaling analog output 0/4mA Out.1 = -1999...9999 scaling analog output 20mA

PArA / Cntr: Pb1 = 0,1...9999 proportional band 1 (heating)

in units of phys. quantity (e.g. °C)

ti1 = 1...9999 integral time 1 (heating) in sec. td1 = 1...9999 derivative time 1 (heating) in sec. t1 = 0,4...9999 min. cycle time 1 (heating)

PArA / SEtP: SP.LO = -1999...9999 set-point limit low for Weff

SP.Hi = -1999...9999 set-point limit high for Weff

g g

For direct action of the continuous controller, the controller action must be changed ( ConF / Cntr / C.Act = 1 ).

To prevent control outputs Out.1 and Out.2 of the continuous controller from switching simultaneously, the control function of outputs Out.1 and Out.2 must be switched off ( ConF / Out.1 and Out.2 / Y.1 and Y.2 = 0 ).

Configuration examples 34 Operating KS4x-1

Configuration level

4.4.6 D - Y - Off controller / 2-point controller with pre-contact

SP.LO SP

SP.Hi

InH.1InL.1

InP.1Ê

100%

PB1

Out.1Â

Out.2Â

ConF / Cntr: SP.Fn = 0 set-point controller

C.Fnc = 2 D -Y-Off controller C.Act = 0 inverse action

ConF / Out.1: O.Act = 0 action Out.1 direct

Y.1 = 1 control output Y1 active Y.2 = 0 control output Y2 not active

ConF / Out.2: O.Act = 0 action Out.2 direct

Y.1 = 0 control output Y1 not active Y.2 = 1 control output Y2 active

PArA / Cntr: Pb1 = 0,1...9999 proportional band 1 (heating)

ti1 = 1...9999 integral time 1 (heating) in sec. td1 = 1...9999 derivative time 1 (heating) in sec. t1 = 0,4...9999 min. cycle time 1 (heating) SH = 0...9999 switching difference d.SP = -1999...9999 trigg. point separation suppl. cont.

ty PArA / SEtP: SP.LO =

-1999...9999 set-point limit low for Weff

SP.Hi = -1999...9999 set-point limit high for Weff

d.SP

(e.g. heating applications)

in units of phys. quantity (e.g. °C)

D / Y / Off in units of phys. quanti

Operating KS4x-1 35 Configuration examples

Configuration level

4.4.7 KS4x-1 with measured value output

phys.

quantity

Out.1

phys. quantity

mA / V

Out.0

0/4mA

0/2V

L N

20mA

10V

90...250VAC

}

24VUC

OUT3

INP1

ConF / Out.3: O.tYP = 1 Out.3 0...20mA continuous

= 2 Out.3 4...20mA continuous = 3 Out.3 0...10V continuous = 4 Out.3 2...10V continuous

Out.0 = -1999...9999 scaling Out.3

for 0/4mA or 0/2V

Out.1 = -1999...9999 scaling Out.3

for 20mA or 10V

O.Src = 3 signal source for Out.3 is

the process value

Configuration examples 36 Operating KS4x-1

Parameter setting level

5 Parameter setting level

5.1 Parameter survey

PArA Parameter setting level

Cntr Control and

self-tuning

SEtP Set-point and

Pb1 SP.Lo SP.01 InL.1 Inl.2 L.1 Pb2 SP.Hi Pt.01 OuL.1 OuL.2 H.1 ti1 SP.2 SP.02 InH.1 InH.2 HYS.1 ti2 r.SP Pt.02 OuH.1 OuH.2 L.2 td1 t.SP SP.03 tF.1 H.2 td2 Pt.03 HYS.2 t1 SP.04 dEl.2 t2 Pt.04 L.3 SH H.3 d.SP HYS.3 tP HC.A tt Y2 Y.Lo Y.Hi Y0 Ym.H L.Ym

process value

Prog

Programmer

InP.1 Input 1

InP.2 Input 2

Lim

Limit value functions

End

Adjustment:

The parameters can be adjusted by means of keys ÈÌ

Transition to the next parameter is by pressing key Ù

After the last parameter of a group, donE is displayed, followed by

automatic change to the next group.

g g

Return to the beginning of a group is by pressing the Ù key for 3 sec.

If for 30 sec. no keypress is excecuted the controler returns to the process value and setpoint display ( Time Out = 30 sec. )

Parameter survey 37 Operating KS4x-1

5.2 Parameters

Cntr

Parameter setting level

Name

Pb1 Pb2 ti1 ti2 td1 td2

t1 t2

d.SP

tP tt

Y2 Y.Lo Y.Hi

Y.0 Ym.H L.Ym

Value range Description Default

1...9999 1

1...9999

0,4...9999

Proportional band 1/2 (heating) in phys. dimensions (e.g. °C) Proportional band 2 (cooling) in phys. dimensions (e.g. °C) Integral action time 1 (heating) [s] Integral action time 2 (cooling) [s] Derivative action time 1 (heating) [s] Derivative action time 2 (cooling) [s] Minimal cycle duration 1/2 (heating/cooling) [s]. The minimum

100 100 180 180 180 180

impulse is 1/4 x t1/t2

0...9999

Dead zone or switching differential for on-off control [phys.

dimensions)

-1999...9999

Trigger point speration for series contact D / Y / Off [phys.

100

dimensions]

0,1...9999

3...9999

-120...120

0...9999

Minimum impulse [s] Actuator response time for servo-motor [s]

2. correcting variable Lower output limit [%] Upper output limit [%] Working point for the correcting variable [%] Limitation of the mean value Ym [%] Max. deviation xw at the start of mean value calculation [phys.

OFF

0 0

100

0 5 8

dimensions]

1 Valid for ConF/ othr/ DP = 0.At DP = 1/ 2/ 3 also 0,1 / 0,01 / 0,001.

SEtP

Name

SP.LO SP.Hi

SP.2 r.SP t.SP

Value range Description Default

-1999...9999

0...9999

-1999...9999

Set-point limit low for Weff Set-point limit high for Weff Set-point 2. Set-point gradient [/min] Timer time [min] Set-point (only visible with BlueControl!)

900

OFF

5 0

ProG

Name

SP.01 Pt.01 SP.02 Pt.02 SP.03 Pt.03

Value range Description Default

-1999...9999

0...9999

-1999...9999

0...9999

-1999...9999

0...9999

Segment end set-point 1 Segment time 1 [min] Segment end set-point 2 Segment time 2 [min] Segment end set-point 3 Segment time 3 [min]

100 1

10 2

100 1

10 2

200 1

10 2

Operating KS4x-1 38 Parameters

Parameter setting level

Name

SP.04 Pt.04

Value range Description Default

-1999...9999

0...9999

Segment end set-point 4 Segment time 4 [min]

1 If SP.01 … SP.04 = OFF then following parameters are not shown 2 If segment end set-point = OFF then the segment time is not visible

InP.1

Name

InL.1 OuL.1 InH.1 OuH.1

t.F1

Value range Description Default

-1999...9999

Input value for the lower scaling point Displayed value for the lower scaling point Input value for the upper scaling point Displayed value for the lower scaling point Filter time constant [s]

InP.2

Name

InL.2 OuL.2 InH.2 OuH.2

Value range Description Default

-1999...9999

Input value for the lower scaling point Displayed value for the lower scaling point Input value for the upper scaling point Displayed value for the upper scaling point

200 1

10 2

0 20 20

0,5

0 50 50

Lim

Name

L.1 H.1

HYS.1

L.2 H.2

HYS.2

L.3 H.3

HYS.3

HC.A

Resetting the controller configuration to factory setting (Default) r chapter 12.1 (page 56)

Value range Description Default

-1999...9999

0...9999

-1999...9999

0...9999

-1999...9999

0...9999

-1999...9999

Lower limit 1 Upper limit 1 Hysteresis limit 1 Lower limit 2 Upper limit 2 Hysteresis limit 2 Lower limit 3 Upper limit 3 Hysteresis limit 3 Heat current control limit [A]

-10 10

OFF OFF

Operating KS4x-1 39 Parameters

Parameter setting level

5.3 Input scaling

When using current or voltage signals as input variables for InP.1 or InP.2, scaling of input and display values at parameter setting level is required. Specifi cation of the input value for lower and higher scaling point is in the relevant elec trical unit (mA / V).

phys.

quantity

OuH.x

mA / V

5.3.1 Input Inp.1

Parameters InL.1 , OuL.1, InH.1 and OuH.1 are only visible if ConF / InP.1 / Corr = 3 is chosen.

S.tYP Input signal InL.1 OuL.1 InH.1 OuH.1

(0...20mA)

(0...10V)

In addition to these settings, InL.1 and InH.1 can be adjusted in the range (0...20mA / 0...10V) determined by selection of S.tYP .

phys. quantity

OuL.x

InL.x

0…20mA 0 any 20 any 4…20mA 4 any 20 any

0…10V 0 any 10 any 2…10V 2 any 10 any

InH.x

mA/V

For using the predetermined scaling with thermocouple and resistance thermometer (Pt100), the settings for InL.1 and OuL.1 and for InH.1 and OuH.1 must have the same value.

Input scaling changes at calibration level (r page 41) are displayed by input scaling at parameter setting level. After calibration reset (OFF), the scaling parameters are reset to default.

5.3.2 Input InP.2

S.tYP Input signal InL.2 OuL2 InH.2 OuH.2

30 0…20mA 0 any 20 any 31 0…50mA 0 any 50 any

In addition to these settings, InL.2 and InH.2 can be adjusted in the range (0...20/ 50mA) determined by selection of S.tYP.

Input scaling 40 Operating KS4x-1

6 Calibration level

Calibration level

Measured value correction ( CAL) is only visible if ConF / InP.1 / Corr = 1 or 2 is chosen.

The measured value can be matched in the calibration menu ( CAL). Two me

thods are available:

Offset correction

( ConF/ InP.1 / Corr =1 ):

possible on-line at the

display

standard setting

offset correction

process

OuL.1

new

OuL.1old

2-point correction

( ConF/ InP.1 / Corr = 2 ):

is possible off-line with process value simulator

display

OuH.1

OuL.1

new

OuL.1old

old

new

InL.1

standard setting

2-point correction

InH.1

Operating KS4x-1 41

Calibration level

SP.X

run

Err

Ada

Offset correction ( ConF/ InP.1 / Corr =1 ):

126

125

3sec.

PArA

CAL

InL.1: The input value of the scaling point is displayed.

The operator must wait, until the process is at rest. Subsequently, the operator acknowledges the input value by pressing key Ù.

OuL.1: The display value of the scaling point is displayed.

Before calibration, OuL.1 is equal to InL.1. The operator can correct the display value by pressing keys ÈÌ . Subsequently, he confirms the display value by pressing key Ù.

InP.1

InL.1

OuL.1

End

È Ì

42 Operating KS4x-1

2-point correction ( ConF/ InP.1 / Corr =1 ):

SP.X

run

Err

Ada

Calibration level

126

125

3sec.

PArA

CAL

InL.1: The input value of the lower scaling point is displayed.

The operator must adjust the lower input value by means of a process value simulator and confirm the input value by pressing key Ù.

OuL.1: The display value of the lower scaling point is displayed.

Before calibration, OuL.1 equals InL.1. The operator can correct the lower display value by pressing the ÈÌ keys. Subsequently, he confirms the display value by pressing key Ù.

InH.1: The input value of the upper scaling point is displayed. .

The operator must adjust the upper input value by means of the process value simulator and confirm the input value by pressing key Ù.

OuH.1: The display value of the upper scaling point is displayed.

Before calibration OuH.1 equals InH.1. The operator can correct the upper display value by pressing keys ÈÌ Subsequently, he confirms the display value by pressing key Ù.

InP.1

InL.1

OuL.1

InH.1

OuH.1

End

È Ì

Operating KS4x-1 43

The parameters (OuL.1, OuH.1) changed at CAL level can be reset by adjusting the parameters below the lowest adjustment value (OFF) by means of decrement key Ì .

Programmer

7 Programmer

W,X

Pt.01

SP.01

Pt.02

SP.02

Pt.03

SP.03

Pt.04

SP.04

Programmer set-up: For using the controller as a programmer, select parameter SP.Fn = 1 in the ConF menu (r page 21). The programmer is started via one of digital inputs di1..3. Which input shall be used for starting the programmer is determined by selecting parameter P.run = 2 / 3 / 4 in the ConF menu accordingly. (r page 23). For assigning the program end as a digital signal to one of the relay outputs, parameter P.End = 1 must be selected for the relevant output OUT.1...OUT.3 in the ConF menu (r page 26, 27).

Programmer parameter setting:

A programmer with 4 segments is available to the user. Determine a segment duration Pt.01 .. Pt.04 (in minutes) and a segment target set-point SP.01 .. SP.04 for each segment in the PArA menu (r page 38).

Starting/stopping the programmer:

Starting the programmer is done by a digital signal at input di1..3 selected by pa rameter P.run (r page 23). The programmer calculates a gradient from segment end setpoint and segment time. This gradient is always valid. Normaly, the programmer starts the first seg ment at process value. Because of this the effective run-time of the first segment may differ from the at PArA level setted segment time (process value ¹ set

point). After program end, the controller continues controlling with the target set-point set last. If the program is stopped during execution (signal at digital input di1..3 is taken away), the programmer returns to program start and waits for a new start signal.

44 Operating KS4x-1

Programmer

Program parameter changing while the program is running is possible.

Changing the segment time:

Changing the segment time leads to re-calculation of the required gradient. When the segment time has already elapsed, starting with the new segment is done di rectly, where the set-point changes with a step.

Changing the segment end setpoint:

Changing the set-point leads to re-calculation of the required gradient, in order to reach the new set-point during the segment rest time, whereby the required gra dient polarity sign can change.

Operating KS4x-1 45

Timer

8 Timer

8.1 Setting up the timer

8.1.1 Operating modes

6 different timer modes are available to the user. The relevant timer mode can be set via parameter SP.Fn in the Conf menu (r page 21).

Mode 1 (—)

After timer start, control is to the adjusted set-point . The timer (t.SP) runs as soon as the process value enters or leaves the band around the set-point (x = SP _ b.ti). After timer elapse, the controller returns to Y2. End and the set-point are displayed alternate ly in the lower display line.

Mode 2 (····)

Mode 2 corresponds to mode 1, except that control is continued with the relevant set-point after timer (t.SP) elapse.

SP b.ti_

blinks

run

blinks

End

Start

t.SP

Mode 3 (—)

After timer start, control is to the adjusted set-point. The timer (t.SP) starts immediately after switch-over. After timer elapsing the controller switches off. End and the set-point are displayed alternately in the bottom display line.

Mode 4 (····)

Mode 4 corresponds to mode 3, except that control is continued with the relevant set-point after timer (t.SP) elapse.

Mode 5 (delay)

The timer starts immediately. The controller output remains on Y2. After timer (t.SP) elapse, control starts with the adjusted set-point.

Start

run

t.SP

run

blinks

End

Start

Setting up the timer 46 Operating KS4x-1

t.SP

Mode 6

After set-point switch-over (SPr SP.2), control is to SP.2. The timer (t.SP) starts when the process value enters the adjusted band around the set-point (x = SP.2 _ b.ti). After time elapse the controller returns to SP. End and the set-point are displayed alternate ly in the lower display line.

8.1.2 Tolerance band

Timer modes 1,2 and 6 are provided with a freely adjustable tolerance band. The tolerance band around the set-point can be adjusted via parameter b.ti in the Conf menu (x = SP.2 _ b.ti ) (r page 21).

Timer

SP.2 b.ti_

SP.2

Start

blinks

run

t.SP

End

8.1.3 Timer start

Various procedures for starting the timer are possible:

Y / Y2 switch-over via digital input

SP / SP.2 switch-over via digital input

Pressing key Ò 6xddddd- Power On 0 x dd ddd-

Changing t.ti (extended operating level)

Serial interface (if provided) x x dddddd

( key function) x no effect

when using a digital input, adjust parameter di.Fn = 2 ( ConF/ LOGI)

Start via LOGI Mode

Y2=SP.2=123456

di1 2 x ddddddi2 3 x ddddddi3 4 x ddddd-

di1 x 2 - - - - - d di2 x 3 - - - - - d di3 x 4 - - - - - d

x 0-----d xxdddddd

Operating KS4x-1 47 Setting up the timer

Timer

8.1.4 Signal end

If one of the relays shall switch after timer elapse, parameter TimE = 1 and in verse action O.Act = 1 must be selected for the relevant output OUT.1 … OUT.3 in the ConF menu (r page 25, 26). If direct action is selected, the rele vant output signals the active timer.

8.2 Determining the timer run-time

The timer run-time can be determined via parameter t.SP in the PArA menu. The timer run-time must be specified in minutes with one digit behind the deci mal point (0,1 minutes = 6 seconds). Alternatively, the timer run-time can be determined directly at extended opera ting level (r chapter 8.3).

8.3 Starting the timer

Dependent of configuration, the timer start is as follows:

by a positive flank at one of digital inputs

di1..3 by pressing key Ò

by switching on the controller (power On)

by changing the timer run-time t.ti >0

(extended operating level) via the serial interface

SP.x

126

125

run

Ada

Err

Display:

Run LED Signification

blinks

lit

off

( End and setpoint are

displayed alternately)

With active timer, the time can be adjusted by changing parameter t.ti at extended operating level.

timer was started

timer is not running yet

timer was started

timer is running

timer is off

timer has elapsed

deletion of End display by pressing any key

Determining the timer run-time 48 Operating KS4x-1

BlueControl

9 BlueControl

BlueControl is the projection environment for the BluePortâcontroller series of PMA. The following 3 versions with graded functionality are available:

The mini version is - free of charge - at your disposal as download at PMA homepage www.pma-online.de or on the PMA-CD (please ask for).

At the end of the installation the licen ce number has to be stated or DEMO mode must be cho sen.

At DEMO mode the li cence num ber can be stated subse quently un der Help r

Licence r Change.

Operating KS4x-1 49

Versions

10 Versions

Accessories delivered with the unit

Operating manual (if selected by the ordering code)

2 fixing clamps

operating note in 15 languages

Accessory equipment with ordering information

Description Order no.

Heating current transformer 50A AC 9404-407-50001 PC-adaptor for the front-panel interface 9407-998-00001 Standard rail adaptor 9407-998-00061 Operating manual German 9499-040-62718 Operating manual English 9499-040-62711 Operating manual French 9499-040-62732 Interface description Modbus RTU German 9499-040-63518 Interface description Modbus RTU English 9499-040-63511 BlueControl (engineering tool) Mini Download www.pma-online.de BlueControl (engineering tool) Basic 9407-999-11001 BlueControl (engineering tool) Expert 9407-999-11011

50 Operating KS4x-1

11 Technical data

INPUTS

Technical data

Measuring range: 0...50mA AC Scaling: adjustable -1999...0,000...9999 A

PROCESS VALUE INPUT INP1

Resolution: > 14 bits Decimal point: 0 to 3 digits behind the decimal point Dig. input filter: adjustable 0,000...9999 s Scanning cycle: 100 ms Measured value

2-point or offset correction

correction:

Thermocouples

r Table 1 (page 53 )

Input resistance: ³1MW Effect of source resistance: 1 mV/W

Cold-junction compensation

Maximal additional error: ± 0,5 K

Sensor break monitoring

Sensor current: £ 1mA Configurable output action

Resistance thermometer

r Table 2 (page 53 )

Connection: 2 or 3-wire Lead resistance: max. 30 Ohm Input circuit monitor: break and short circuit

Special measuring range

BlueControl (engineering tool) can be used to match the input to sensor KTY 11-6 (characteristic is stored in the controller).

Physical measuring range: 0...4500 Ohm Linearization segments 16

Current and voltage signals

r Table 3 (page 53 )

Span start, end of span: Scaling: selectable -1999...9999 Linearization: 16 segments, adaptable with

Decimal point: adjustable Input circuit monitor: 12,5% below span start (2mA,1V)

anywhere within measuring range

BlueControl

SUPPLEMENTARY INPUT INP2

Resolution: > 14 bits Scanning cycle: 100 ms Accuracy: < 0,5 %

Heating current measurement

via current transformer (® Accessory equipment)

Current measuring range

Technical data as for INP1

CONTROL INPUT DI1

Configurable as switch or push-button! Connection of a potential-free contact suitable for switching “dry” circuits.

Switched voltage: 2,5 V Current: 50 mA

CONTROL INPUTS DI2, DI3 (OPTION)

Configurable as switch or push-button! Optocoupler input for active triggering

Nominal voltage 24 V DC external Current sink (IEC 1131 type 1) Logic “0” -3...5 V Logic “1” 15...30 V Current requirement approx.. 5 mA

TRANSMITTER SUPPLY UT (OPTION)

Power: 22 mA / ³18 V

If the universal output OUT3 is used there may be no external galvanic connection between measuring and output circuits!

GALVANIC ISOLATION

Safety isolation Function isolation

Power supply connections

Process value input INP1 Supplementary input INP2

Digital input di1 Relay outputs OUT 1,2 RS422/485 interface Relay output OUT3 Digital inputs di2, 3

Universal output OUT3

Transmitter supply U

OUTPUTS

RELAY OUTPUTS OUT1, OUT2

Contact type: 2 NO contacts with common

connection

Max. contact rating: 500 VA, 250 V, 2A at 48...62Hz,

resistive load

Min. contact rating: 6V, 1 mA DC

Operating KS4x-1 51

Technical data

Operating life (electr.):

800.000 duty cycles with max. rating

OUT3 USED AS RELAY OUTPUT

Contact type: potential-free changeover contact Max.contact rating: 500 VA, 250 V, 2A at 48...62Hz,

resistive load Min. contact rating: 5V, 10 mA AC/DC Operating life (electr.):

Note:

If the relays OUT1...OUT3 operate external contactors, these must be fitted with RC snubber circuits to manufacturer specifications to prevent excessive switch-off voltage peaks.

600.000 duty cycles with max.

contact rating

OUT3 AS UNIVERSAL OUTPUT

Galvanically isolated from the inputs.

Freely scalable Resolution: 11 bits

Current output

0/4...20 mA configurable. Signal range: 0...approx.22mA Max. load: £ 500 W Load effect: no effect Resolution: £22 mA (0,1%) Accuracy £ 40 mA (0,2%)

Voltage output

0/2...10V configurable Signal range: 0...11 V Min. load: Load effect: no effect Resolution: £ 11 mV (0,1%) Accuracy £20 mV (0,2%)

OUT3 used as transmitter supply

Output power: 22 mA / ³ 13 V

OUT3 used as logic output

Load£500 Load > 500

W W

2kW

0/£ 20 mA 0/> 13 V

UNIVERSAL SUPPLY 24 V UC

AC voltage: 20,4...26,4 V AC Frequency: 48...62 Hz DC voltage: 18...31 V DC class 2 Power consumption: approx.. 7.3 VA

BEHAVIOUR WITH POWER FAILURE

Configuration, parameters and adjusted set-points, control mode:

Non-volatile storage in EEPROM

BLUEPORT FRONT INTERFACE

Connection of PC via PC adapter (see "Accessory equipment"). The BlueControl software is used to configure, set parameters and operate the KS4x-1.

BUS INTERFACE (OPTION)

Galvanically isolated Physical: RS 422/485 Protocol: Modbus RTU Transmission speed: 2400, 4800, 9600, 19.200 bits/sec Address range: 1...247 Number of controllers per bus: 32 Repeaters must be used to connect a higher number of controllers.

ENVIRONMENTAL CONDITIONS

Protection modes

Front panel: IP 65 (NEMA 4X) Housing: IP 20 Terminals: IP 00

Permissible temperatures

For specified accuracy: 0...60°C Warm-up time: For operation: -20...65°C For storage: -40...70°C

Humidity

75% yearly average, no condensation

Altitude

To 2000 m above sea level

15 minutes

POWER SUPPLY

Dependent of order:

AC SUPPLY

Voltage: 90...250 V AC Frequency: 48...62 Hz Power consumption approx. 7.3 VA

Shock and vibration

Vibration test Fc (DIN 68-2-6)

Frequency: 10...150 Hz Unit in operation: 1g or 0,075 mm Unit not in operation: 2g or 0,15 mm

52 Operating KS4x-1

Shock test Ea (DIN IEC 68-2-27)

Shock: 15g Duration: 11ms

Electromagnetic compatibility

Complies with EN 61 326-1 (for continuous, non-attended operation)

GENERAL

Housing

Material: Makrolon 9415

flame-retardant

Flammability class: UL 94 VO, self-extinguishing

Plug-in module, inserted from the front

Safety test

Complies with EN 61010-1 (VDE 0411-1): Overvoltage category II Contamination class 2 Working voltage range 300 V Protection class II

Certifications

Technical data

Heat generating plants with outflow

temperatures up to 120°C to DIN 4751 Hot water plants with outflow temperatures

above 110°C to DIN 4752

Thermal transfer plants with organic transfer

media to DIN 4754 Oil-heated plants to DIN 4755

cULus certification

(Type 1, indoor use) File: E 208286

Mounting

Panel mounting with two fixing clamps at top/bottom or right/left, High-density mounting possible

Mounting position: uncritical Weight: 0,27kg

Accessories delivered with the unit

Operating manual Fixing clamps

Type-tested to DIN EN 14597 (replaces DIN 3440 )

With the according sensors applicable for:

Table 1 Thermocouple measuring ranges

Thermocouple type Range Accuracy Resolution (Ô) L Fe-CuNi (DIN) -100...900°C -148...1652°F ß 2K 0,1 K J Fe-CuNi -100...1200°C -148...2192°F ß 2K 0,1 K K NiCr-Ni -100...1350°C -148...2462°F ß 2K 0,2 K N Nicrosil/Nisil -100...1300°C -148...2372°F ß 2K 0,2 K S PtRh-Pt 10% 0...1760°C 32...3200°F ß 2K 0,2 K R PtRh-Pt 13% 0...1760°C 32...3200°F ß 2K 0,2 K

Table 2 Resistance transducer measuring ranges

Type Sens. current Range Accuracy Resolution (Ô) Pt100 Pt100 -200...850°C -140...1562°F ß 1K 0,1K Pt1000 -200...850°C -140...1562°F ß 2K 0,1K

0,2mA

KTY 11-6 -50...150°C -58...302°F ß 2K 0,05K

-200...100°C -140...212°F ß 1K 0,1K

Table 3 Current and voltage measuring ranges

Range Input resistance Accuracy Resolution (Ô) 0-10 Volt

0-20 mA

Operating KS4x-1 53

~ 110 kΩ 49 Ω (voltage requirement ß 2,5 V)

ß 0,1 % ß 0,6 mV ß 0,1 %

ß 1,5 μA

Safety hints

12 Safety hints

This unit was built and tested in compliance with VDE 0411-1 / EN 61010-1 and was delivered in safe condition. The unit complies with European guideline 89/336/EWG (EMC) and is provided with CE marking. The unit was tested before delivery and has passed the tests required by the test schedule. To maintain this condition and to ensure safe operation, the user must follow the hints and warnings given in this operating manual. The unit is intended exclusively for use as a measurement and control instrument in technical installations.

Warning

If the unit is damaged to an extent that safe operation seems impossible, the unit must not be taken into operation.

ELECTRICAL CONNECTIONS

The electrical wiring must conform to local standards (e.g. VDE 0100). The input measurement and control leads must be kept separate from signal and power supply leads. In the installation of the controller a switch or a circuit-breaker must be used and signified. The switch or circuit-breaker must be installed near by the controller and the user must have easy access to the controller.

COMMISSIONING

Before instrument switch-on, check that the following information is taken into account:

Ensure that the supply voltage corresponds to the specifications on the type

label. All covers required for contact protection must be fitted.

If the controller is connected with other units in the same signal loop, check

that the equipment in the output circuit is not affected before switch-on. If necessary, suitable protective measures must be taken. The unit may be operated only in installed condition.

Before and during operation, the temperature restrictions specified for

controller operation must be met.

SHUT-DOWN

For taking the unit out of operation, disconnect it from all voltage sources and protect it against accidental operation. If the controller is connected with other equipment in the same signal loop, check that other equipment in the output circuit is not affected before switch-off. If ne cessary, suitable protective measures must be taken.

54 Operating KS4x-1

MAINTENANCE, REPAIR AND MODIFICATION

The units do not need particular maintenance.

Safety hints

Warning

When opening the units, or when removing covers or components, live parts and terminals may be exposed.

Before starting this work, the unit must be disconnected completely.

After completing this work, re-shut the unit and re-fit all covers and components. Check if specifications on the type label must be changed and correct them, if ne cessary.

Caution

When opening the units, components which are sensitive to electrostatic dischar ge (ESD) can be exposed. The following work may be done only at workstations with suitable ESD protection. Modification, maintenance and repair work may be done only by trained and aut horized personnel. For this purpose, the PMA service should be contacted.

The cleaning of the front of the controller should be done with a dry or a wetted (spirit, water) kerchief.

Operating KS4x-1 55

Safety hints

12.1 Resetting to factory setting

In case of faultyconfiguration, KS4x-1 can be reset to the default condition.

ÌÈ + Power on

FAC

SP.x

torY

run

Ada

Err

For this, the operator must keep the keys increment and decrement pressed

during power-on. Then, press key increment to select YES.

Confirm factory resetting with Enter and the copy procedure is started

(display COPY).

4 Afterwards the device restarts.

In all other cases, no reset will occur (timeout abortion).

If one of the operating levels was blocked and the safety lock is open, reset to factory setting is not possible.

FAC

SP.x

FAC

run

Ada

Err

SP.x

YES

run

Ada

Err

FAC

SP.x

COPY

run

Ada

Err

8.8.8.8.

SP.x

8.8.8.8.

run

Ada

Err

If a pass number was defined (via BlueControl®) and the safety lock is open, but no operating level was blocked, enter the correct pass number when prompted in

3. A wrong pass number aborts the reset action. The copy procedure ( COPY) can take some seconds.

Now, the transmitter is in normal operation.

Resetting to factory setting 56 Operating KS4x-1

Index

0-9

2-point correction............41

Alarm handling ..........18-19

BlueControl...............49

Bus interface

Technical Data..........52

Calibration level (CAL)......41-43

Certifications ..............53

Configuration examples

2-point controller ........31

3-point controller ........32

3-point stepping controller . . . 33

Continuous controller ......34

D - Y -Off controller.......35

Measured value output .....36

Signaller .............30

Configuration level

Configuration parameters. . 22 - 28

Parameter survey ........21

Connecting diagram ...........6

Connecting examples

di2/3, 2-wire transmitter supply . 8

INP2 current transformer .....7

OUT1/2 heating/cooling .....7

OUT3 as logic output .......8

OUT3 transmitter supply .....8

RS485 interface ..........9

Control inputs di1, di2, di3

Technical data ..........51

Current signal measuring range ....51

Digital inputs di1, di2, di3

Configuration ..........26

Technical data ..........51

Front view ...............10

Input INP1

Configuration ..........23

Parameters ............39

Technical data ..........51

Input INP2

Configuration ..........23

Parameters ............39

Technical data ..........51

Input scaling ..............40

Kalibrierung (CAL) ..........41

LED

Ada-LED............10

Err-LED ............10

ì -LED.............10

LED colours ...........10

ò -LED.............10

run-LED............10

SP.x-LED............10

Maintenance manager

.......12-13

Manual tuning .............17

Mounting.................5

Offset correction ............41

Output OUT1

Configuration ..........24

Technical data ..........52

Output OUT2

Configuration ..........25

Technical data ..........52

Output OUT3

Configuration ..........25

Technical data ..........52

Environmental conditions .......53

Equipment ...............50

Error list ................12

Operating KS4x-1 57

Parameter setting level

Parameter survey ........37

Parameters .........38-39

Power supply ..............52

Programmer

Changing segment end setpoint . 45

Changing segment time .....45

Parameter setting ........44

Set-up ..............44

Starting/Stopping ........44

Resetting to factory setting .......56

Resistance thermometer measuring range

.....................51

Safety hints ............55-56

Safety switch...............5

Safety test................53

Self-tuning

Cancelation ...........15

Cancelation causes........16

Start ...............15

Set-point processing ..........29

Thermocouple measuring range ....51

Timer

Display run-LED ........48

Operating modes.........46

Signal end ............48

Timer start ............47

Tolerance band .........47

Versions ................50

Voltage signal measuring range ....51

58 Operating KS4x-1

Operating KS4x-1 59

9499- 040- 62711

A5 auf A6 gefaltet, 2-fach geheftet, SW-Druck Normalpapier weiß 80g/m

Subject to alterations without notice © PMA Prozeß- und Maschinen-Automation GmbH Änderungen vorbehalten P.O.B. 310 229, D-34058 Kassel, Germany Sous réserve de toutes modifications Printed in Germany 9499-040-62711 (08/2013)

West Control Solutions KS 42-1 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Parameter survey 37 Operating KS4x-1