Please read these operating instructions before commissioning the
instrument. Keep the operating instructions in a place that is accessible to all
users at all times.
Please assist us to improve these operating instructions, where necessary.
Your comments will be appreciated.
All necessary settings are described in this manual. If any
difficulties should arise during commissioning, you are asked not
to carry out any manipulations that could endanger your rights
under the instrument warranty!
Please contact the nearest subsidiary or the head office in such a
case.
When returning modules, assemblies or components, the
regulations of EN 61340-5-1 and EN 61340-5-2 “Protection of
electronic devices from electrostatic phenomena” must be
observed. Use only the appropriate ESD packaging for transport.
Please note that we cannot accept any liability for damage caused
by ESD.
ESD=electrostatic discharge
7
1 Introduction
1.2Arrangement of the documentation
The documentation for this instrument consists of the following parts:
Operating
Manual
59480
Interface
Description
59482
This operating manual comes with the delivery. It is addressed to the
equipment manufacturer and the user with appropriate technical expertise.
In addition to installation and electrical connection, it contains information on
commissioning, operation and parameter setting on the instrument, as well as
on the optional PC setup program and the optional evaluation program (PCA).
It provides information on the serial interface (RS232 and RS485), which can
be supplied as an extra code. The interface description can be used to
develop specific programs which can, for instance, read out current
measurement data.
1.2.1 Structure of this operating manual
This manual is arranged in a way which permits the user to enter directly into
operation and configuration of the instrument. Consequently, chapters dealing
with items that normally arise only once are placed at the end of the manual.
These include instrument description, type designation, installation and
electrical connection.
8
1.3Typographical conventions
V
E
v
1.3.1 Warning signs
The signs for Danger and Caution are used in this manual under the following
conditions:
Danger
This symbol is used when there may be danger to personnel if the
instructions are ignored or not followed correctly!
Caution
This symbol is used when there may be damage to equipment or data if the
instructions are ignored or not followed correctly!
Caution
This symbol is used where special care is required when handling
components liable to damage through electrostatic discharge.
1 Introduction
1.3.2 Note signs
1
abc
h
Note
This symbol is used when your special attention is drawn to a remark.
Reference
This symbol refers to further information in other manuals, chapters or
sections.
Footnote
Footnotes are remarks that refer to specific points in the text. Footnotes
consist of two parts:
A marker in the text, and the footnote text.
The markers in the text are arranged as continuous superscript numbers.
Action instruction
This symbol indicates that an action to be performed is described.
The individual steps are marked by this asterisk, e.g.
h Press the
h key
h Confirm with
E
9
1 Introduction
1.3.3 Representation modes
Keys
h + E
Program
Manager
Edit
Device data
Keys are shown in a box. Both symbols and text are possible. If a key has a
multiple function, then the text shown is the one that corresponds to the
function that is active at the moment.
Screen texts
Texts that are displayed in the setup program are indicated by italic script.
Menu items
Menu items in the setup program which are referred to in this manual are
shown in italics. Menu name, menu item and submenu item are separated
from each other by “
”.
10
2.1Displays and controls
Status LED (red)
is on continuously while
an alarm is present
Enter
- select menu item
- enter selection
Menu
return to the basic menu
1
Exit
- previous window
- cancel the
present action
Menu-dependent function keys (softkeys)
screen-dependent functions, represented by text or symbols
Color display
320 x 240 pixels, 27 colors
Cover
for the CompactFlash
®
slot
2
to open the cover of the
CompactFlash slot
Power LED (green)
This is lit continuously as
soon as power is applied.
It blinks when the screen
saver is active.
2 Device description
1
Not from the configuration level if a parameter has already been modified there.
2
CompactFlash® is a registered trademark of the SanDisk Corporation.
The life of the background illumination can be prolonged by
making use of the screen saver.
v Chapter 4 “Configuration parameters”,
Parameterization
Display off
11
2 Device description
To open or close the door of the
instrument, turn the knob
Status line
Header
Opening and
closing the door
of the
instrument
2.2Operating principle and graphic elements
KeysThe recorder is operated from eight keys. Three of these keys have fixed
SoftkeysThe functions of the softkeys appear in the bottom line of the display, as
functions, the other five (softkeys) have menu-dependent functions.
v Chapter 2.1 “Displays and controls”
symbols or in plain text.
12
2 Device description
Time & Date
Display of the current time
and date
The egg timer appears whenever the instrument cannot be
operated because it is busy.
The “H” indicates that the measurements which are displayed
are derived from the past (history). The display shows
the data saved in the FLASH memory.
If a fault occurs, an “i” will flash in this position.
In the device info window (v Chapter 3.7 “Device info”)
you can ask for the cause of the fault.
If the keys are inhibited, a key will flash in this position.
Alarm
If an alarm occurs (e.g. out-of-limit), the bell (alarm) will flash in this field.
Shows the last entry in the event list
Instrument name (maximum 16 characters).
Present diagram speed
Background color:
gray = normal operation,
blue = timed operation,
orange = event operation
CF card / internal memory
Shows the free storage of the CompactFlash card or the internal memory, as
a percentage. In the event of a “memory alarm” or a fault on the CF card, the field is
shown with a yellow background and the symbol will flash. The error message
can be checked in the CF card menu (Chapter 3.6 “CompactFlash card”).
Storage capacity of the CF card
Available internal memory for read-out via CF card
(the diagram shows a turquoise-colored memory chip)
Available internal memory (for read-out via interface)
(the diagram shows a dark blue memory chip)
Status lineThe status line is shown in the top section of the display. It provides
information on important actions and states. The status line is always visible,
irrespective of the level (operation, parameters, configuration).
13
2 Device description
Numerical display
The measurements are shown in numerical form.
OFF
If a channel has been switched off, then
there will be no indication at all.
Unit of measurement
Alarm
If an alarm (e.g. out-of-limit) is present,
the measurement of the channel is shown on a red background.
Overrange
Underrange
(underrange)
State of the
event traces
Channel line
(channel
representation)
The channel line shows the measurements of the active channels and their unit
as
- a measurement
-scale or
-bar graph.
Alternatively, the header can be switched off altogether.
In addition, alarms and out-of-limit conditions are made directly visible,
depending on the display mode.
Example: Measurement (small meas.)
Selection and visual presentation of the channel line can be controlled through
the parameter Parameterization ➔ Diagram view ➔ Channel represent. or by
using the key.
With the help of the parameter Parameterization ➔ Diagram view ➔ Channel
indication ➔ Channel 1 — 6, it is possible to suppress the display of individual
channels in the channel line. This is especially useful for scale or bar graph
display, where more space is needed to show the diagram. The channels that
have been suppressed in the display will nevertheless be recorded, and shown
on the diagram.
2.3Analog inputs
Internal
analog inputs
The paperless recorder can be equipped with 3 or 6 analog inputs. When
configuring the analog inputs (Chapter 4.2 “Table of configuration
parameters”), these are designated as analog input 1 — 3 (1 — 6).
14
2 Device description
2.4Digital signals (event traces)
Signal typesIn addition to the four binary inputs (extra code), digital signals generated by
the instrument itself can also be displayed in the six digital traces (event
traces):
signalDescription
Binary input 1 — 4Four binary inputs available as hardware
(extra code)
Logic channel 1 — 6Channels which are created by using the math
and logic module (extra code required)
Low alarm 1 — 6Underrange of the channels
Low combination alarmOR linkage of all low alarms
High alarm 1 — 6Overlimit of channels
High combination alarmOR linkage of all high alarms
Counter/integrator alarm 1 — 6Limit infringements of counter and
integrator channels (extra code required)
Counter/integrator combination
alarm
Combination alarmOR linkage of all low, high and counter/inegrator
CF card insertedThe signal is set when a CF card is inserted in the
Int. mem. alarm/CF cardThe alarm is triggered when the internal storage
Int. mem. alarm/serialThe alarm is triggered when the internal storage
Mem. alarm/CF cardThe alarm is triggered when the storage memory
ErrorAlarm when the battery is empty, or the time has
OR linkage of all counter/integrator
alarms (extra code required)
alarms
instrument. It remains active until the card is
removed.
memory available for read-out via the CF card
card has fallen below a certain value
memory available for read-out via the interface
has fallen below a certain value
available on the CF card that has been plugged in
falls below a certain value
plugged in.
to be set.
Chapter 3.7 “Device info”
1
, or no CF card is
1
.
1
.
MODbus flagControl flag, which can be activated through one
of the interfaces.
1
The limit for all memory alarms is the same, and is set by the parameter
Configuration Device data Memory alarm.
15
2 Device description
RepresentationRepresentation on the screen is as follows:
Representation
as symbolOn/off represented as switch:
as diagramRepresentation as a record over time:
OutputsThe digital signals can be used to operate three relays (extra code). The action
can be configured as a break (SPST-NC) or make (SPST-NO) contact
(Configuration ➔ Outputs).
External textsExternal texts can be called up via four binary inputs or the logic channels. If a
binary input is closed or a logic channel makes a 0-1 transition, then the
preconfigured text will be entered in the event list. Either a standard text or one
of the 18 definable texts can be used. The instrument automatically
supplements the texts in order to distinguish between the appearance and
disappearance of the signal. The external texts are configured on the
instrument, under Configuration ➔ Control functions.
v Chapter 3.5 “Event list”
Event operationThe digital signals can be used to activate event operation. In event operation,
the measurements are stored with a storage cycle that is different from normal
operation.
2.5Counters / integrators / operating time counter
16
These are not electrical measurement inputs (hardware), but channels which
are calculated by the paperless recorder (software).
2 Device description
Counters
Counter inputsAny of the digital signals can be used as input signals for the counters.
v Chapter 2.4 “Digital signals (event traces)”
Example:
- binary inputs
- logic channels
-alarms
- memory alarms
- Modbus flag (signal via interface)
Counter
frequency
EvaluationThe count pulses can be evaluated (weighted). A down counter can be
30Hz max.
implemented by entering a negative weighting (e.g. weighting factor -1).
Each count change can be documented with an entry in the event list. The
new count is attached to the message.
Integrators
Integrator
inputs
Integrator
time base
EvaluationYou can also enter a weighting for the integrators.
Weighting
example
Analog inputs 1 — 3 or 1 — 6 and math channels 1 — 6
sec, min, hr and day
- measurement of flow volume
- input signal of 0 — 20mA (corresponds to 0 — 500 liters/sec)
- time base 1sec
Minimum size
of the input
signal
- weighting 0.001
Result: display of the integration value (volume) in m³.
Entering a threshold value (amount of the threshold value) has the effect that
integration takes place only when the value has been exceeded. No
integration will occur on falling below this value. The advantage of integration
with a threshold value larger than 0 is that possible noise from a transducer
can be suppressed in this way.
If there is an overrange or underrange on an integrator input, then
integration is stopped (the latest valid value is retained), and will
only continue when the input signal is correct again.
17
2 Device description
Operating time counter
The operating time counter will count how long a selected binary input or one
of the digital signals is closed (set). The time can be displayed in sec, min, hr
or days.
2.5.1 Reporting period of the counts
After an adjustable time (reporting period), the counts are stored for all
counters/integrators/operating time counters. The counts for the current and
the previous 7 completed reporting periods will be displayed. The following
counter/integrator types are possible:
-periodic
In addition, the time period (between 1 min and 12 hrs) must be selected in
the parameter Period.
-external
In this case, the counter/integrator is updated only when the selected
control signal is active (e.g. binary input is closed). When the control signal
is deactivated (e.g. binary input is opened), the counter/integrator value is
saved and reset to 0.
- daily
-weekly
-monthly
-yearly
-total
- daily, from ... to
The period also has to be selected, by means of the parameters “Daily start
time” and “Daily end time”. The counter/integrator will then be updated
from the start time only. When the end time has been reached, the counter/
integrator value is saved and reset to 0.
2.5.2 Resetting the counters / integrators / operating time counters
Periodic resetThere is a reporting period for each counter/integrator/operating time counter.
At the end of this period, the current data (value and time) are saved and the
value reset to 0. Subsequently, the next period can be recorded.
An exception is the totalizer/integrator. It is saved whenever any count/
integration has been completed, but it is not reset to 0. It enables the totalizer
to be evaluated in the evaluation software PCA as well.
18
2 Device description
External resetYou can configure one control signal for all 6 counters/integrators together,
with the result that the counters/integrators are reset to 0 without any saving
of the previous values. The period for the counter/integrator summation will be
restarted at this point. This means that after the test run of an installation, for
instance, the recording can be freshly started; the test run values that are not
required are eliminated.
v see Page 69 “Generate reset”
Reset from
keys
Reset from
CompactFlash
card menu
Another option for resetting the counter/integrator values is provided at the
parameter level. After entering the password, you can define a value for each
of the 6 channels. The counter/integrator will then be set to this value. When
the value is entered, after editing, a message with the new and the old count is
entered in the event list.
The time period for the counter/integrator summation will not be restarted. The
previous counter/integrator values will also not be saved.
If you wish to save the previous counter/integrator values, you
must execute the function “Update CF incl. counters ...” in the
menu for the CompactFlash card.
In this way, the recording can be freshly started for individual counters/
integrators, e.g. after the test run of an installation; the test run values that are
not required will be eliminated in the process.
You can select a password that is different from that for accessing the
configuration. The password is set up in Configuration ➔ Device data ➔ Code
No. (password) ➔ Reset counter / int.
If, in the menu CompactFlash card, the function CF update incl. counters
is carried out, then the counter states will also be saved and then reset.
v See “CompactFlash card” on Page 50.
2.5.3 Response to instrument reconfiguration
When the instrument is reconfigured, the current counter/integrator reporting
periods remain unaffected. The counter/integrator values will not be reset to 0
and the reporting period will not be restarted.
The values can only be deliberately reset through the
Parameterization menu.
19
2 Device description
2.5.4 Response at end of summer time
If a period of less than one hour has been set for counters/
integrators, and the change from summer time to winter time falls
precisely within this period, then the PC evaluation software
(PCA3000) will forcibly set the end time to be the same as the start
time. This prevents a negative period arising, and ensures that
further processing is error-free.
2.6Math/logic module
The math and logic module is available as an extra code. Like the counter/
integrator/operating time counters, the math and logic module is implemented
as channels that are not available as hardware but are calculated by the
instrument software.
The math and logic module consists of 2 parts:
- the math module for calculating analog values and
- the logic module for calculating Boolean values (0 or 1).
Math moduleWith the help of the math module, measurement inputs can be used for the
calculation of “virtual” math channels.
A total of 6 channels can be recorded (stored) in the instrument. In the
configuration, you will find an option under Configuration Analog channels Analog channel 1 — 6 Input signal for selecting which
of the analog inputs or math channels should be stored.
If more than 6 channels are to be active in the instrument (e.g. 4 analog inputs
and 3 active math channels), then you can also use the visualization in the
presentation mode “Large digital display (large measurements)” to see the
measurements that are not stored.
v Chapter 3.2.4 “Large digital display (large measurements)”
Recording
20
2 Device description
The following variables are used for the formulae:
- analog inputs (AE1 — AE6)
- math channels (MAT1 — MAT6)
- counter/integrator channels (ZI1 — ZI6)
- binary inputs (BE1 — BE4)
-alarms
-errors
- Modbus flag (signal via interface)
- instrument-specific data (only after consultation with the manufacturer)
If counter/integrator values are used for calculation, then please note that their
accuracy is reduced, since, in this case, two different data formats have to be
used for calculation. The counters/integrators are calculated in the doublefloat format, whereas the math module employs a single-float format that
follows the IEEE 754 standard. Nevertheless, it is possible to include these
values in the math module.
The following fixed functions are available:
-difference
-ratio
- relative humidity (psychrometric measurement)
- moving average
For the moving average, the reference channel has to be entered (in most
cases, the analog input number) and the time period (in minutes) for
calculating the moving average.
The following operators and functions are available for the formulae: +, -, *, /,
(, ), SQRT(), MIN(), MAX(), SIN(), COS(), TAN(), **, EXP(),
ABS(), INT(), FRC(), LOG(), LN().
On going above or falling below the scalable values, the math channel is
treated as for “out-of-range”.
The formulae are entered in the PC, in the setup program. The mathematical
formulae cannot be edited by using the keys on the instrument.
For further information, refer to
Chapter 5.9 “Math/logic”
21
2 Device description
Logic moduleYou also have up to 6 channels available as logic channels.
As is the case with all the other digital signals, the calculated digital (Boolean)
values can be used for different functions:
- recording in the event traces,
- as a control signal for display switch-off,
- clock time synchronization,
- operating time counter,
- externally controlled counters / integrators
- counter/integr. reset
- event operation and key inhibit,
- for output to a relay and
- as count input for a counter.
The following variables are used for the formulae:
- binary inputs
- logic channels
-alarms
-errors
- Modbus flag (signal via interface)
-TRUE
-FALSE
- device-specific data (only after consultation with the manufacturer)
These functions can be used for the formulae:
-!(NOT)
-&(AND)
-|(OR)
-^(XOR)
- /(rising edge)
- \ (falling edge)
-( (open bracket)
-) (close bracket)
22
For further information, refer to
Chapter 5.9 “Math/logic”
2.7Operating modes
2 Device description
3 operating
modes
The instrument has 3 operating modes:
- normal operation
- timed operation
- event operation
The following settings can, among others, be made for each of the three
operating modes:
-stored value
-storage cycle
Stored valueThe stored value setting determines what is stored: average, minimum,
maximum or momentary value between two storage cycles, or the peak value
(envelope). The setting “peak value” means that the maximum and minimum
values from the last storage cycle are saved.
Storage cycleThe storage cycle determines the interval between two stored values. The
diagram speed corresponds to the storage cycle, which means that with a
storage cycle of 5sec, for example, the stored value is entered in the diagram
every 5sec.
Normal
Normal operation is active whenever event or timed operation is not active.
operation
Timed
operation
For timed operation, a period of time can be defined (up to 24 hrs) within
which a specific stored value and a specific storage cycle are active.
Event operationEvent operation is active as long as its control signal (v Chapter 4.2.6
“Configuration - Recording”) is active. Event operation can be used, for
example, to shorten the storage cycle when an alarm is present.
PriorityThe respective priorities of the operating modes are allocated as follows:
Operating modePriority
Active
operating mode
Normal
operation
Timed operationaverage
Event operationhigh
The active operating mode is shown in the diagram by the background color
for the diagram speed:
Operating modeColor
Normal
operation
Timed operationturquoise
low
gray
Event operationorange
v Chapter 2.2 “Operating principle and graphic elements”
23
2 Device description
2.8Storing data
Life-cycle data
management
The integrated life-cycle data management puts users in the position of being
able to save all the process data from the system that is being monitored in an
archive file on their PCs or a server system.
The recovery of configuration-dependent system data, which may be required
for commissioning, maintenance or optimization during the life-cycle of a
system, is now enabled by the associated PC evaluation software (PCA3000)
in a dialog window.
24
Operating
principle
2 Device description
The measurements from the analog inputs are acquired continuously in a
250msec sampling cycle, and then stored in the main memory. These
measurements also serve as the basis for limit monitoring.
Main memory
(FLASH
memory)
CompactFlash
card
Data securityThe data are stored in coded form in a proprietary format. If the CompactFlash
Storage cycleDifferent storage cycles, ranging from 1sec to 32,767sec can be configured
The data stored in the main memory are regularly copied to the CompactFlash
card in 4 kbyte blocks. The main memory is written to as a ring memory, i.e.
when it is full, the oldest data will automatically be overwritten by new data.
The capacity of the main memory is sufficient for approximately 350,000
measurements. The instrument monitors the capacity of the main memory and
activates the “Memory alarm (internal)” signal if the level falls below a
configurable residual capacity.
For saving the data, CompactFlash cards (industrial grade) can be used with
the following storage capacities: 64/128/256MB.
The instrument monitors the capacity of the CompactFlash card, and activates
the “Memory alarm (CF card)” signal if the level falls below a configurable
residual capacity. This signal can be used, for instance, to operate a relay
(warning signal “Swap CF card”).
card is removed from the instrument, no data will be lost immediately, as these
data are still stored in the FLASH memory. A loss of data will only occur if, after
the CompactFlash card has been removed, the FLASH memory is completely
rewritten as well, and no data have been read out through the interface.
for normal, event and timed operation under “configuration”.
The storage cycle determines the time intervals at which the measurements
are stored.
Stored valueUnder this parameter, separate configurations are made for normal, event and
timed operation, to decide which value is stored (average, momentary,
minimum, maximum, peak values).
25
2 Device description
Recording
duration
The recording duration depends on various factors:
- number of analog channels and event traces being recorded
The calculation of the recording duration is made for the storage of
momentary, minimum, maximum or average values. If peak values are
recorded, then the times are shorter, since a maximum and minimum value is
recorded each time.
The recording capacity will be further reduced if a large number of event
messages are also stored.
The recording duration can be optimized by process-oriented selection of the
storage cycle.
In normal operation (no error, no alarm, ...) a storage cycle that is as long as
possible (e.g. 60sec, 180sec, …) should be selected, depending on the
particular application.
In the event of an alarm or error, the storage cycle can be shortened via event
operation, with the effect that the measurement data are recorded with a high
time resolution.
26
2 Device description
2.9Read-out of data
In addition to automatic read-out via the external CompactFlash memory card,
measurement data can also be read out through one of the interfaces (RS232,
RS485, setup, Ethernet).
Both read-out options (card/interface) work in parallel. For this reason, there
are also two “digital signals”, which indicate when the available storage space
has fallen below a certain configurable value.
Memory alarmThe limit for alarms can be set by the parameter Configuration ➔ Device data
➔ Memory alarm in the configuration level.
The parameter Configuration ➔ Memory upload can be used to determine
which storage space indication should be shown in the status line. The “digital
signals” for storage space detection function independently of the indication in
the status line.
Digital signalsIntMemAlm/CF
If this signal is set, it means that no data have been fetched by the CF card for
a long time, and the available capacity of the internal memory has fallen below
the configured level.
IntMemAlm/ser
If this signal is set, it means that no data have been fetched by the interface for
a long time, and the available capacity of the internal memory has fallen below
the configured level.
MemAlmCFcard
If this signal is set, it means that not enough space is avialable on the CF card.
The program PCA3000 can help here. Use PCA3000 to read in the data, save
them to the hard disk on a network, and free up the space on the CF card.
Alternatively, you can use a new CF card.
Data lostA loss of data is only imminent if all three of the above signals are set.
Read-out via
interface
Use the PCA Communications Server software (PCC) to read out
measurement data via the serial, setup or Ethernet interface. The software has
been developed especially for the paperless recorder.
v Please refer to the Operating Manual 59500 for further information.
Use the same archive (in the PC) for reading out via the interface
as for reading out with the CF card. This saves having to put
together data from different files at a later date.
2.10 Evaluating data
Please use the PC Evaluation Software (PCA3000) for evaluating the data on
the PC. The software has been developed especially for the paperless
recorder.
v Please refer to the Operating Manual 59498 for further information.
If the paperless recorder is equipped with the extra code “Ethernet interface”,
and the device-internal Ethernet software (“Ethernet version“) has the number
183.02.03 or higher, then the paperless recorder has an inbuilt webserver. The
webserver can be started by entering the IP address in an Internet browser on
the PC (e.g. http://10.10.90.45).
The variables that are shown are acquired and displayed automatically by the
webserver. The latest data are read out of the instrument every 5 seconds. Any
limit infringements show a red background. A maximum of 6 channels (analog
or math channels), up to 6 counters or integrators, and a maximum of 6 event
traces.
28
2 Device description
Display of ...Activated through menu ...
Device nameConfiguration - Instrument data - Device name
Analog or math channelsConfiguration - Recording - Analog channels
Counters or integratorsConfiguration - Counter/integrator
Event tracesConfiguration - Recording - Event traces
Only the activated signals will be displayed.
The information about the “Ethernet version” can be found in the “Device info”
menu.
v Chapter 3.7 “Device info”
H
Since the paperless recorder is only polled by the Internet browser every 5 seconds, it is possible that, for instance, the PCC data transfer software takes
over control of the paperless recorder during this interval. After securing the data, PCC will end access to the recorder, so that the Internet browser can read
out data again.
Only 1 PC (client) at a time can access the device (server) via the
Ethernet interface.
29
2 Device description
30
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