Weslo WLEVSY98110 Owner's Manual
Model No.WLEVSY98110
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Serial No.
Write the serial number in the
space above for reference.
Serial Number Decal (under seat)
QUESTIONS?
As a manufacturer, we are
committed to providing complete customer satisfaction. If
you have questions, or if there
are missing or damaged parts,
please call:
USER'S MANUAL
08457 089 009
Or write:
ICON Health & Fitness, Ltd.
Unit 4
Revie Road Industrial Estate
Revie Road
Beeston
Leeds, LS118JG
UK
email: csuk@iconeurope.com
CAUTION
Read all precautions and instructions in this manual before using
this equipment. Save this manual
for future reference.
TABLE OF CONTENTS
IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
EFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
B
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
WEIGHT RESISTANCE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
ROUBLESHOOTING AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
T
CABLE DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
PART LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
EXPLODED DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
Note: A PART IDENTIFICATION CHART is attached in the centre of this manual. Remove the PART IDENTIFICATION CHART before beginning assembly.
WESLO is a registered trademark of ICON Health & Fitness, Inc.
2
IMPORTANT PRECAUTIONS
WARNING: T
tions before using the weight system.
1. Read all instructions in this manual and in
the accompanying literature before using the
weight system. Use the weight system only
as described in this manual.
2. It is the responsibility of the owner to ensure
that all users of the weight system are adequately informed of all precautions.
3. The weight system is intended for home use
only. Do not use the weight system in a commercial, rental, or institutional setting.
4. Use the weight system only on a level surface. Cover the floor or carpet beneath the
weight system to protect the floor.
5. Make sure all parts are properly tightened
each time the weight system is used.
Replace any worn parts immediately.
6. Keep children under the age of 12 and pets
away from the weight system at all times.
o reduce the risk of serious injury, read the following important precau-
12. Always stand on the foot plate when performing an exercise that could cause the
weight system to tip.
13. Always disconnect the lat bar from the
weight system when performing an exercise
that does not use the lat bar.
14. If you feel pain or dizziness at any time
whilst exercising, stop immediately and
begin cooling down.
15. The decal shown below has been placed on
the weight system in the indicated location. If
the decal is missing or illegible, please call
our Customer Service Department at 08457
089 009 to order a free replacement decal.
Apply the decal in the indicated location.
7. Keep hands and feet away from moving parts.
8. Always wear athletic shoes for foot protection when using the weight system.
9. The weight system is designed to support a
maximum user weight of 114 kg (250 lbs.). Do
not place more than 57 kg (125 lbs.) on the
weight carriage.
10. Never release the press arm, butterfly arms,
leg lever, lat bar, or nylon strap whilst
weights are raised; the weights will fall with
great force.
11. Make sure that the cables remain on the pulleys at all times. If the cables bind whilst you
are exercising, stop immediately and make
sure that the cables are on all of the pulleys.
WARNING: Before beginning this or any exercise program, consult your physician. This
is especially important for persons over the age of 35 or persons with pre-existing health problems.
Read all instructions before using. ICON assumes no responsibility for personal injury or property
damage sustained by or through the use of this product.
3
BEFORE YOU BEGIN
hank you for selecting the versatile WESLO
T
1000 weight system. The GYM 1000 weight system
offers a selection of weight stations designed to develop every major muscle group of the body. Whether
our goal is to tone your body, build dramatic muscle
y
size and strength, or improve your cardiovascular system, the WESLO
the specific results you want.
For your benefit, read this manual carefully before
using the weight system. If you have questions after
ASSEMBLED
DIMENSIONS:
Height: 193 cm (76 in.)
Width: 94 cm (37 in.)
Length: 122 cm (48 in.)
®
GYM 1000 will help you to achieve
®
YM
G
eading this manual, please call our Customer Service
r
Department at 0845 089 009. To help us assist you,
please note the product model number and serial
number before calling. The model number is
LEVSY98110. The serial number can be found on a
W
decal attached to the weight system (see the front
cover of this owner's manual for the location).
Before reading further, please familiarise yourself with
the parts that are labelled in the drawing below.
High Pulley Station
Lat Bar
Butterfly Arms
Backrest
Seat
Weight Carriage
Press Arm
Leg Lever
Low Pulley Station
Foot Plate
4
ASSEMBLY
Make Things Easier for Yourself
Everything in this manual is designed to ensure
that the weight system can be assembled successfully by anyone. However, it is important to
realise that the versatile weight system has
many parts and that the assembly process will
take time. Most people find that by setting aside
plenty of time, assembly will go smoothly.
Before beginning assembly, carefully read the
following information and instructions:
• Assembly requires two people.
• Place all parts in a cleared area and remove the
packing materials. Do not dispose of the packing
materials until assembly is completed.
• Tighten all parts as you assemble them, unless
instructed to do otherwise.
• As you assemble the weight system, make sure
all parts are oriented as shown in the drawings.
• For help identifying small parts, use the PART
DENTIFICATION CHART in the centre of this
I
manual.
The following tools (not included) are required
for assembly:
• two adjustable spanners
• one rubber mallet
• one standard screwdriver
• one Phillips screwdriver
• lubricant, such as grease or petroleum jelly,
and soapy water.
Assembly will be more convenient if you have a
socket set, a set of open-end or closed-end
wrenches, or a set of ratchet wrenches.
FRAME ASSEMBLY
1. Before beginning assembly, make sure you
have read and understand the information in
the box above.
Press a 50mm Square Inner Cap (27) into the
end of the Base (4). Press a 50mm Square Outer
Cap (51) onto each end of the Stabiliser (5).
Insert two M8 x 63mm Carriage Bolts (1) up
through the Base (4). Insert two M8 x 67mm
Carriage Bolts (14) up through the Stabiliser (5).
Note: Make sure the indents around the holes
in the Stabiliser are on the bottom.
Slide the bracket end of the Base (4) onto the M8
x 67mm Carriage Bolts (14) in the Stabiliser (5).
Slide the Rear Upright (56) onto the Carriage
Bolts. Hand tighten an M8 Nylon Locknut (3) onto
each Carriage Bolt.
1
51
Indents
56
3
51
5
4
14
1
27
5
2. Refer to drawing 2a. Press a 25mm Round Inner
Cap (49) into each end of the weight tube on the
Weight Carriage (19). Note: Make sure the
quare Slider Bushings (70) are assembled to
S
the Weight Carriage and Weight Stop (67).
Turn the Weight Stop (67) so that the indicated
hole is on the side shown and the Square Slider
Bushing (70) is on top. Slide the Weight Stop
onto the Rear Upright (56).
2
19
70
7
6
ole
H
2a
49
70
9
1
0
7
9
4
0
7
67
Refer to drawing 2b. Attach the Weight Stop
(67) to the Rear Upright (56) with an M8 x 70mm
Bolt (11) and an M8 Nylon Locknut (3).
Orient the Weight Carriage (19) as shown. Slide
the Weight Carriage onto the Rear Upright (56).
Press a 25mm Square Inner Cap (65) into the
Front Upright (42). Slide the Front Upright onto
the M8 x 63mm Carriage Bolts (1) in the Base
(4). Hand tighten an M8 Nylon Locknut (3) onto
each Carriage Bolt. Do not tighten the Nylon
Locknuts yet.
3. Press a 50mm Square Inner Cap (27) into the top
of the Rear Upright (56). Press a 45mm Square
Inner Cap (44) into each end of the crossbar on
the Top Frame (55). Press two 25mm Round
Inner Caps (49) into the top of the crossbar.
2b
3
19
56
3
56
67
3
27
1
11
55
42
65
4
72
8
49
44
Attach the Top Frame (55) to the Front Upright
(42) with two M8 x 67mm Bolts (72), a Support
Plate (8), and two M8 Nylon Locknuts (3). Attach
the Top Frame to the Rear Upright (56) in the
same manner.
Tighten the Nylon Locknuts (3) used in steps
1–3.
72
56
8
3
3
44
42
Crossbar
6
ARM ASSEMBLY
4. Press a 25mm Plastic Bushing (26) onto each
elded spacer on the Press Frame (17). Slide the
w
Press Frame onto the Base (4) so the Plastic
Bushings are aligned with the indicated tube in
the base. Note: This will be a tight fit; the
lastic Bushings should fit over the ends of
P
the tube in the Base.
Lubricate an M10 x 198mm Bolt (59). Attach the
Press Frame (17) to the Base (4) with the Bolt, two
M10 Washers (9), and an M10 Nylon Locknut (21).
Note: Do not overtighten the Nylon Locknut;
the Press Frame must be able to pivot easily.
4
17
21
4
Tube
9
26
Lubricate
59
9
Welded
Spacers
5. Press a 45mm Square Inner Cap (44) into the top
of one of the Press Arms (46). Press a 25mm
Round Inner Cap (49) into each end of the handle
on the Press Arm. Attach the Press Arm to one
side of the Press Frame (17) with two M8 x
63mm Bolts (22) and two M8 Nylon Locknuts (3).
Assemble the other Press Arm (46) in the same
manner.
6. Identify the Left Arm (47) and Right Arm (48).
Note the position of the welded bracket on each
Arm. Arm identification is important for step 7.
Press a Butterfly Arm Bushing (60) into each Arm.
5
Handle
22
3
17
6
Welded
Brackets
60
44
49
46
47
48
7
7. Lubricate both axles on the Top Frame (55).
Slide the Right Arm (48) onto the right axle of the
Top Frame (55). Note: Be careful not to con-
fuse the Right Arm with the Left Arm (47);
refer to step 6 to identify the Right Arm. Make
sure that the upper end of the Right Arm is
ehind the indicated bracket on the Top
b
Frame.
7
55
47
Bracket
Lubricate
Axle
Tap two 25mm Retainers (63) and a 25mm Round
Cover Cap (62) onto the right axle of the Top
Frame (55). Make sure that the teeth on the
Retainers bend toward the Cover Cap, as
shown in the inset drawing.
Attach the Left Arm (47) in the same manner.
Press two 45mm Square Inner Caps (44) into the
lower ends of the Left and Right Arms (47, 48).
Wet the lower end of each Arm with soapy water.
Slide a Large Foam Pad (45) onto the lower end of
each Arm.
CABLE ASSEMBLY
8. During steps 9 through 22, refer to the CABLE
DIAGRAM on page 19 of this manual to verify
proper cable routing. Before beginning this sec-
tion, identify the Short Cable (23) and the Long
Cable (58) by comparing the ends of the cables.
48
44
45
8
23
63
62
45
55
63
62
IMPORTANT: Whilst assembling the cables, do
not overtighten the bolts and nuts securing
the pulleys. The pulleys must turn freely.
9. Locate the Long Cable (58). Route the Long
Cable around a 90mm Pulley (15). Attach the
Pulley and two Pulley Covers (73) to the Top
Frame (55) with an M10 x 97mm Bolt (16) and an
M10 Nylon Locknut (21). Note: The small tabs
on the Pulley Covers must be on top. Make
sure that the Cable is between the Pulley and
the rod on the Top Frame and that the end of
the Cable with the ball is on the indicated side
of the Rod.
58
9
21
Rod
Ball
73
15
Small
Tabs
73
16
58
55
8
10. Wrap the Long Cable (58) around a “V”-Pulley
(6). Attach the Pulley and a Long Cable Trap (50)
to the bracket on the Front Upright (42) with an
10 x 60mm Bolt (7) and an M10 Nylon Locknut
M
(21). Make sure that the Cable Trap is posi-
ioned to hold the Cable in the groove of the
t
Pulley.
0
1
21
7
0
6
5
42
58
11. Route the Long Cable (58) around a “V”-Pulley
(6). Attach the Pulley and a Long Cable Trap (50)
to the Left Arm (47) with M10 x 60mm Bolt (7)
and an M10 Nylon Locknut (21). Make sure that
the Cable is in the groove of the Pulley, and
that the Cable Trap is positioned to hold the
Cable in place.
12. Route the Long Cable (58) around a “V”-Pulley
(6). Attach the Pulley and the Long Cable Trap
(50) to the Right Arm (48) with an M10 x 60mm
Bolt (7) and an M10 Nylon Locknut (21). Make
sure that the Cable is in the groove of the
Pulley and that a Long Cable Trap (50) is
turned to hold the Cable in place.
11
12
58
58
21
7
48
50
47
7
6
21
6
50
13. Refer to the inset drawing. Attach the Pulley
Bracket (20) to the bracket on the Top Frame (55)
with an M8 x 115mm Bolt (64) and an M8 Nylon
Locknut (3). Note: The Pulley Bracket is pre-
assembled with a 90mm Pulley (15) and a
Cable Trap (66).
Route the Long Cable (58) around the 90mm
Pulley (15) attached to the Pulley Bracket (20).
Make sure that the Cable is in the groove of
the Pulley and that the Cable Trap (66) is
turned to hold the Cable in place. Make sure
that the M10 x 45mm Bolt (12), securing the
Pulley and Cable Trap to the Pulley Bracket, is
properly tightened and that the Pulley Bracket
can pivot freely.
13
66
20
15
58
71
55
64
20
3
9
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