Werner R431006, R430006, R431006-R, R430006-R User Manual

USER INSTRUCTIONS
BANTAMTM SELF RETRACTING LIFELINES
Complies with the ANSI Z359.14 standard and OSHA 29 CFR 1910 and 1926 regulations.
WARNING!
Compliant fall protection equipment must only be used as it was designed. Users MUST read and follow all user instructions provided with the product. Before using a fall arrest system, users must be trained in the safe use of the system, as required by OSHA 29 CFR 1910.30 and
1926.503, or local safety regulations. Misuse or failure to heed these warnings and
instructions may result in injury or even death.
WORK SAFE! WORK SMART!
IF YOU HAVE ANY QUESTIONS ABOUT THE PROPER USE OF THE EQUIPMENT, SEE YOUR SUPERVISOR, USER INSTRUCTIONS, OR CONTACT WERNER CO. FOR MORE INFORMATION.
Werner Co. Fall Protection 724-588-2000 93 Werner Rd. 888-523-3371 toll free Greenville, PA 16125 888-456-8458 fax
GENERAL SAFETY INFORMATION
These User Instructions are not to be removed except by the user of this equipment. Current User Instructions must always be available to the user.
WARNING!
1. Failure to follow all instructions and limitations on the use of Self-Retracting Lifelines (SRL) may result in serious personal injury or death.
2. Minors, pregnant women and anyone with a history of either back or neck problems should not use this equipment.
3. Do not use or install equipment without proper training from a “competent” person as de ned by OSHA 29 CFR 1926.32(f).
4. SRL’s are designed for a single user.
5. Not all fall protection and rescue components are rated for the same user weight capacity. Only use components rated for the same weight capacity.
6. Caution must be taken when using SRL near moving machinery, electrical hazards, sharp edges, or abrasive surfaces. Contact with these elements may cause equipment failure, personal injury, or death.
7. Do not expose SRL to chemicals or harsh solutions which may have a harmful effect.
8. Personal fall arrest systems, including SRL’s, must be inspected prior to each use for wear, damage and other deterioration. Defective components must be immediately removed from service in accordance with the requirements of OSHA 29 CFR 1910.140 and 1926.502.
9. The SRL is designed to be used in temperatures ranging from -40°F to +130°F (-40°C to +54°C).
10. Do not use if inspection reveals any defect, wear, damage, deterioration, inadequate maintenance, or unsafe condition. Do not use any equipment that has been subjected to the forces of arresting a fall or if any part of the load indicator warning is showing.
11. Not suitable for leading edge applications.
12. Never attach the unused leg of the lanyard back to the harness at any location other than the lanyard parking attachment.
13. Only lanyards designed for tie-back are approved for tie-back directly onto the webbing.
14. Never attach the tie-back snap hook to the the tie-back SRL between the shock pack and the housing of the SRL.
15. Do not work on the far side of an opening, opposite the SRL anchor point.
16. Only Werner Co., or persons or entities authorized in writing by Werner Co., shall make repairs or alterations to the equipment.
17. Alterations or misuse may result in serious personal injury or death.
CAUTION!
If an SRL is used in conjunction with a cross-arm strap anchorage connector, other anchorage extension, horizontal lifeline, or extended D-ring, the additional length of the anchorage connector, extended D-ring, or sag from the lifeline must be taken into consideration during the clearance calculation process .
USE INSTRUCTIONS AND LIMITATIONS
IMPORTANT
Before use, the user must read and understand these User Instructions. Keep these User Instructions for reference.
PURPOSE
Self-Retracting Lifelines are designed to be used as part of a complete personal fall arrest system.
USE INSTRUCTIONS
1. Failure to follow all instructions and limitations on the use of the SRL may result in serious personal injury or death.
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2. Before using a personal fall arrest system, employees must be trained in accordance with the requirements of OSHA 29 CFR 1910.30 and 1926.503 in the safe use of the system and its components.
3. Personal fall arrest and rescue systems, including the SRL, must be inspected prior to each use for wear, damage, and other deterioration. Defective components must be immediately removed from service in accordance with the requirements of OSHA 29 CFR 1910.140 and 1926.502.
4. The complete fall arrest system must be planned (including all components, calculating fall clearance, and swing fall) before using.
5. Users must have a rescue plan, and the means at hand to implement it, that provides for the prompt rescue of the user in the event of a fall, or assures that the user is able to rescue themselves. A fall over an edge may require special rescue measures.
6. Store the SRL in a cool, dry, clean environment, out of direct sunlight, when not in use.
7. After a fall occurs on the system, immediately remove from service until a “competent person” can make the determination for reuse or disposal.
USE LIMITATIONS
1. CAPACITY: SRL’s are designed for users with a capacity (including clothing, tools, etc.) up to 400 lb (181 kg) total working weight.
WARNING!
Not all fall protection and rescue components are rated for the same user weight capacity. Only use components rated for the same weight capacity.
2. CORROSION: Do not leave SRL’s in environments where corrosion of metal parts could take place as a result of vapors from organic materials. Use near seawater or other corrosive environments may require more frequent inspections to ensure corrosion damage is not affecting the performance of the product.
3. CHEMICAL HAZARDS: Solutions containing acids, alkali, or other caustic chemicals, especially at elevated temperatures, may cause damage to the SRL’s. When working with such chemicals, frequent inspection of this equipment must be performed. Contact Werner Co. with any questions concerning the use of the SRL around chemical hazards.
4. EXTREME TEMPERATURE: SRL’s are designed to be used in temperatures ranging from -40°F to +130°F (-40°C to +54°C). Protection should be provided for SRL’s when used near welding, metal cutting or similar activities. Contact Werner Co. with any questions concerning high temperature environments.
5. ELECTRICAL HAZARDS: Use extreme caution when working near high voltage power lines due to the possibility of electric current  owing through the SRL or connecting components.
6. HEALTH: Minors, pregnant women and anyone with a history of either back or neck problems should not use this equipment.
7. RESCUE: In the event of a fall over the edge, special rescue measures may be required.
8. TRAINING: Do not use SRL’s without proper training from a “competent” person as de ned by OSHA 29 CFR 1910.140(b) and 1926.32(f).
9. REPAIRS: Only Werner Co., or persons or entities authorized in writing by Werner Co., may make repairs or alterations to the equipment.
ANCHORAGE REQUIREMENTS
ANCHORAGES
All anchorages to which the SRL attaches must meet the requirements of ANSI Z359.2 and OSHA 29 CFR 1910 and 1926.
OSHA states:
Anchorages used for attachment of personal fall arrest equipment shall be independent of any anchorage being used to support or suspend platforms and capable of supporting at least 5,000 pounds (22.2 kN) per employee attached, or shall be designed, installed, and used as part of a complete personal fall arrest system which maintains a safety factor of at least two; and under the supervision of a “quali ed” person.
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ANSI Z359.2 states that anchorages selected for fall arrest systems must have a strength capable of sustaining static loads, applied in all permitted directions by the system:
A) no less than 5,000 pounds (22.2 kN) for non-certi ed anchorages; or B) at least two times the maximum arresting force for certi ed anchorages; C) according to ANSI Z359.6, Speci cations and Design Requirements for Active Fall
Protection Systems.
When more than one personal fall arrest system is attached to the anchorage, the strength in (A) or (B) must be multiplied by the number of personal fall arrest systems attached to the anchorage.
CONNECTION REQUIREMENTS
COMPATIBILITY LIMITATIONS
All connecting subsystems must only be coupled to compatible connectors. OSHA 29 CFR 1910.140 and 1926.502 prohibit snap hooks from being engaged to certain objects unless two requirements are met: snap hook must be a locking type and must be “designed for” making such a connection. Under OSHA “designed for” means that the manufacturer of the snap hook speci cally designed the snap hook to be used to connect to the equipment in question. The following connections must be avoided because they can result in rollout* when a non-locking snap hook is used:
Direct connection of a snap hook to horizontal lifeline.
Two (or more) snap hooks connected to one D-ring.
Two snap hooks connected to each other.
A snap hook connected back on its integral lanyard.
A snap hook connected to a webbing loop or webbing lanyard.
Improper dimensions of the D-ring, rebar, or other connection point in relation to the snap hook dimensions that would allow the snap hook keeper to be depressed by a turning motion of the snap hook.
*Rollout: A process by which a snap hook or carabiner unintentionally disengages from another connector or object to which it is coupled.
COMPATIBLE CONNECTIONS
For Tie-Back Models Only
INCOMPATIBLE CONNECTIONS
NO! NO! NO! NO!
NO!NO!NO!NO!
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NO!
WARNING!
Striking objects horizontally due to the pendulum effect of a swing fall may cause serious injury or death.
SWING FALL
SWING FALLS
To minimize the possibility of a swing fall, anchor as directly above the work area as possible. Striking
Anchorages
HAZARD
objects horizontally, due to the pendulum effect, may cause serious injury. Swing falls also increase the vertical fall distance of a worker, compared to a fall directly below the anchorage connector. Swing falls may be reduced by using overhead anchorage connectors that move with the worker.
Correct Incorrect
CLEARANCE CALCULATIONS
Self Retracting
Lifeline
Maximum Arrest Distance (per ANSI Z359.14 Class A)
2 ft. (0.6 m) 1 ft. (0.31 m) Harness Stretch
Lower Level or Obstruction
Working Level
To Worker’s Back D-Ring 5 ft. (1.5 m)
Safety Factor
2 ft. (0.6 m)
Estimated Clearance
Required
5 ft .
(1.5 m)
Total Estimated
Distance
10 ft .
(3.0 m)
Self Retracting
Lifeline
Working Level
Lower Level or Obstruction
Not approved for free falls greater than 2 feet.
Maximum Arrest Distance (per ANSI Z359.14 Class B)
4.5 ft. (1.4 m)
1 ft. (0.31 m) Harness Stretch
To Worker’s Back D-Ring 5 ft. (1.5 m)
Safety Factor 2 ft. (0.6 m)
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Total Estimated
12.5 ft .
Estimated Clearance
Required
7.5 ft .
(2.13 m)
Distance
(3.81 m)
MATERIALS
Model No. Length Housing
R430006
R430006-R 6 Feet
R430006-SR 6 Feet
R430006TB 9 Feet
R431006
R431006-R 6 Feet
R431006-SR 6 Feet
R431006TB 9 Feet
R433006
R433006-R 6 Feet
R433006-SR 6 Feet
R433006TB 9 Feet
6 Feet
6 Feet
6 Feet
High Impact Nylon Steel Carabiner ¾ inch Dyneema® / polyester webbing
High Impact Nylon Steel Carabiner ¾ inch Dyneema® / polyester webbing
High Impact Nylon Steel Carabiner ¾ inch Dyneema® / polyester webbing
High Impact Nylon Steel Carabiner ¾ inch Dyneema® / polyester webbing
High Impact Nylon A100341 ¾ inch Dyneema® / polyester webbing
High Impact Nylon A100341 ¾ inch Dyneema® / polyester webbing
High Impact Nylon A100341 ¾ inch Dyneema® / polyester webbing
High Impact Nylon A100341 ¾ inch Dyneema® / polyester webbing
High Impact Nylon A100331 ¾ inch Dyneema® / polyester webbing
High Impact Nylon A100331 ¾ inch Dyneema® / polyester webbing
High Impact Nylon A100331 ¾ inch Dyneema® / polyester webbing
High Impact Nylon A100331 ¾ inch Dyneema® / polyester webbing
Housing
Connector
Lifeline Constituent
Lifeline
Connector
Steel Snap
Hook
Aluminum Rebar
Hook
Steel
Form Hook
Steel Tie-Back
Snap Hook
Steel Snap
Hook
Aluminum Rebar
Hook
Steel
Form Hook
Steel Tie-Back
Snap Hook
Steel Snap
Hook
Aluminum Rebar
Hook
Steel
Form Hook
Steel Tie-Back
Snap Hook
HORIZONTAL SYSTEMS
Applications where the SRL is used horizontally or with a horizontal system, the SRL and horizontal system components must be compatible. Both the horizontal and vertical distances are required for clearance calculations. Horizontal systems must be designed and installed under the supervision of a quali ed person.
These units are suitable for use with horizontal lifelines.
PERFORMANCE
Standards and Regulations
ANSI Z359.14 SRD Class A
OSHA 29 CFR
1910.140/1926.502
Maximum Arrest
Distance
24 in
(610 mm)
42 in
(1067 mm)
Free Fall Limit
2 ft
(0.6 m)
2 ft
(0.6 m)
Maximum Arrest
Force
1800 lbs
(8 kN)
1800 lbs
(8 kN)
Average Arrest
Force
900 lbs
(4 kN)
N/A
Capacity
130 - 310 lbs (59 - 141 kg)
400 lbs
(181 kg)
OPERATION BEFORE EACH USE
WARNING!
Before using a personal fall arrest system, employees must be trained in accordance with the requirements of OSHA 29 CFR 1910.30 and 1926.503 and/or applicable local, state, governmental and jurisdictional agencies, in the safe use of the system and its components.
Personal fall arrest systems, including SRL’s, must be inspected prior to each use for wear, damage, and other deterioration. Defective components must be immediately removed from service in accordance with the requirements of OSHA 29 CFR 1910.140 and 1926.502 and/or applicable local governmental and jurisdictional standards.
The user must read and understand these user instructions, as well as the user instructions for every component and subsystem of the personal fall arrest system.
Users must have a rescue plan, and the means to implement it, that provides for the prompt rescue of employees in the event of a fall or assures that employees are able to rescue themselves.
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Check the operation by pulling smoothly on the lifeline, then pulling sharply on the lifeline to engage the locking mechanism.
SRL’s must be inspected prior to each use. See INSPECTION.
CONNECTION
WARNING!
Never attach an additional energy absorbing lanyard, self retracting lifeline, or similar component to lengthen the lifeline.
Attach the housing connector of the SRL to the dorsal D-ring of the full body harness. The opposing end is connected to the anchorage or anchorage connector.
Attach the housing connector of the SRL to the anchorage or anchorage connector. The opposing end is connected to the dorsal D-ring of the full body harness.
Wrap the Tie-Back web around the anchor and attach the tie-back snap hook to the black webbing on the Tie-Back SRL. Do not attach the tie-back snap hook to the yellow webbing of the SRL.
WARNING!
Never attach the tie-back snap hook to the the Tie-Back SRL between the shock pack and the housing of the SRL.
For twin leg connections, see applicable twin leg connector user instructions.
INSPECTION FREQUENCY
Type Of Use Application Examples Conditions Of Use Inspection Frequency
Infrequent to Light
Moderate to Heavy
Severe to Continuous
Rescue and con ned space, factory maintenance
Transportation, residential construction, utilities, warehouse
Commercial construction, oil and gas, mining
Good storage conditions, indoor or infrequent outdoor use, room temperature, clean environments
Fair storage conditions, indoor and extended outdoor use, all temperatures, clean or dusty environments
Harsh storage conditions, prolonged or continuous outdoor use, all temperatures, dirty environments
Competent Person
Annually
Semi-annually to annually
Quarterly to semi­annually
WARNING!
Do not use if inspection reveals any defect, wear, damage, deterioration, inadequate maintenance, or unsafe condition. Do not use any equipment that has been subjected to the forces of arresting a fall, or if any part of the load indicator warning is showing.
All components of SRL’s must be inspected prior to each use, and annually by an OSHA de ned “competent” person other than the user. Local, state, governmental and jurisdictional agencies governing occupational safety may require the user to conduct more frequent or mandatory inspections.
CRITERIA
WARNING!
If inspection reveals any defect, inadequate maintenance, or unsafe condition, remove from service until a “competent” person, as de ned by OSHA 29 CFR 1910.140(b) and 1926.32(f), can determine the need for authorized repair or disposal.
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WARNING!
Any equipment that has been subjected to the forces of arresting a fall, or that has a deployed load indicator, must be removed from service until a “competent” person can determine the need for authorized repair or disposal.
All components of the SRL must be inspected.
All markings must be legible and attached to the product.
Housing must be free from cracks, distortion or any other damage.
White web visible outside the shock pack is the fall indicator and SRL has been subjected to the forces of arresting a fall.
Check the operation of the unit by pulling smoothly on the lifeline, then pulling sharply on the lifeline to engage the locking mechanism. Unit must not slip when locked.
To inspect webbing, bend a 6 - 8 inch portion of the webbing into an upside down ‘U’ shape. Continue along all webbing and rope inspecting for tears, cuts, fraying, abrasion, discoloration, burns, holes, mold, pulled or broken stitches, or other signs of wear and damage.
All equipment must be free of corrosion, chemical attack, alteration, excessive heating or wear.
All snap hooks and carabiners on product must be able to self-close and lock. All hardware must be free of cracks, sharp edges, deformation, corrosion, or any evidence of defect.
All components of the fall arrest system must be inspected. See User Instructions supplied with each product.
CLEANING, MAINTENANCE AND STORAGE
CLEANING
Cleaning and maintenance may be performed by the user. The SRL may be wiped down with a mild detergent and clean water solution, and rinsed with a dampened clean cloth to remove detergent. The hardware can also be wiped down to remove grease or dirt with a clean dry cloth.
MAINTENANCE
WARNING!
Only Werner Co., or persons or entities authorized in writing by Werner Co., shall make repairs or alterations to the equipment.
SRL’s requiring maintenance must be tagged “unusable” and removed from service. Do not use any SRL that requires maintenance. Cleaning and maintenance may be performed by the user.
Snap hooks may require periodic lubrication. Do not apply oil, grease, or other contaminants on the webbing. Use a dry lubricant that has proper resistance to temperature extremes, moisture, and corrosion. Do not over-lubricate.
STORAGE
SRL’s should be stored in a cool, dry place out of direct sunlight when not in use. Do not store where damage from environmental factors such as heat, light, excessive moisture, oil, chemicals and their vapors, or other degrading elements may be present.
Do not store damaged equipment or equipment in need of maintenance in the same area as product approved for use.
Equipment that has been stored for an extended period must be inspected as de ned in these User Instructions prior to use.
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LABELS
Lifeline Material:
Dyneema / Polyester
Maximum
Arrest Distance:
24"
Average
Arrest Force:
900 lbs.
400 lbs. capacity per OSHA 1910 and 1926
Model number:
Date of Manufacture:
Serial Number:
Complies with ANSI Z359.14-2014
(Class A, 130 - 310 lbs.)
Only the harness back D-ring (A) to be used for fall arrest. Verify connectors are compatible (see user manual). Ensure that the anchorage strength is 5,000 lbs. (22kN) or more, or certied by a Qualied Person to take twice the foreseeable load. To minimize swing fall, anchor as directly above work area as possible.Check
Anchor
for unobstructed clearance beneath. Do not permit the lifeline to become slack. Verify that this product is suitable for the chosen fall protection system before beginning work. See instructions for suitability for horizontal use and horizontal lifeline compatibility. If
A
any of the white webbing is outside of the shrink tubing (clear plastic) this indicates that the product has seen a fall and should be removed from service. See the user manual for more
details. User must be trained before using this product.
Patent Pending
Average Arrest Force:
900 lbs.
Maximum Arrest Distance:
Lifeline Material:
Dyneema / Polyester
WARNING:
Read all warnings and instructions in User Manual prior to use and follow accordingly. If missing, contact Werner Co. for a replacement. Inspect product prior to each use, then at least monthly by a competent person who is not a user. Before use withdraw and retract some webbing and tug sharply to ensure that the pawls engage properly and the unit retracts normally. Avoid exposure to sharp edges, chemicals, or environmental hazards that could weaken the product. User repairs or alterations are NOT permitted. Designed for tieback use.
400 lbs. capacity per OSHA 1910 and 1926 Complies with ANSI Z359.14-2014 (Class A, 130 - 310 lbs.)
© 2018 Werner Co. P/N107122-03 Rev D 9/18
Model number:
R430006TB
24"
Serial #:
Mfg. Date:
Inspection Log
1
2 3 4 5 6 7 8 9 1011 12
Year
1
Year
2
Year
3
Year
4
Year
5
93 Werner Road,
Greenville, PA 16125
1-888-523-3371
© 2018 Werner Co. P/N107124-04 Rev C 9/18
Patent Pending
9' COMPACT
RETRACTABLE
9
NOTES
10
NOTES
11
93 Werner Rd. Greenville, PA 16125
724-588-2000 • 888-523-3371 toll free • 888-456-8458 fax
PN118268-01 ©2018 Werner Co. Rev B 1/19
Werner Co. Fall Protection
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