Werner P6204 User Manual

INTRODUCTION

WELCOME TO THE WERNER

CLIMBING PRO

This program is about ladder safety. The two principal causes of ladder related injuries are using the wrong ladder for the job and misusing or abusing climbing equipment.

Our goals are very simple: We want to help you better understand how to choose the right ladder for the job and learn how to use ladders more safely.

Your work will be easier and more productive too. Ladder related injuries are preventable, but it takes “you” to prevent them.

If you have product or safety questions, please ask your Werner Ladder Distributor or call the Werner Customer Service Department at 1-888-523-3371 for assistance.

SAFETY TRAINING

LADDER SAFETY PROGRAM GUIDE ...............................................................................................................................4-5

LADDER STYLES .............................................................................................................................................................6-7

CHOOSING THE RIGHT LADDER FOR THE JOB ................................................................................................................. 8

SIZE ...................................................................................................................................................................... 8

DUTY RATING .......................................................................................................................................................9

MATERIAL ........................................................................................................................................................... 10

LADDER INSTRUCTION LABELS ................................................................................................................................. 11-12

PROPER HANDLING ......................................................................................................................................................... 13

SETUP AND USE .......................................................................................................................................................... 14-15

SAFE CLIMBING HABITS - RIGHT WAY / WRONG WAY .............................................................................................. 16-18

STEPLADDERS .................................................................................................................................................................. 19

EXTENSION LADDERS .................................................................................................................................................21-26

CARE AND MAINTENANCE ............................................................................................................................................... 27

LADDER COMPONENTS ..............................................................................................................................................28-29

LADDER INSPECTION ................................................................................................................................................ 30-34

FREQUENTLY ASKED QUESTIONS ................................................................................................................................... 35

KNOWLEDGE CHECK ........................................................................................................................................................ 36

WERNER CO. BRAND PORTFOLIO ....................................................................................................................................39

The Werner Climbing PRO™ Training Program is not intended to be a complete ladder safety training program. It is designed to provide a general overview of basic Werner ladder safety through ladder selection and illustrated safety tips.

Numerous federal, state, local, OSHA and industry regulations apply to ladders. It is your responsibility to be aware of and to comply with these rules and regulations. OSHA regulations mandate that employers provide training regarding the proper use of ladders. For further information, contact your local OSHA ofﬁce.

Werner ladders are manufactured and tested to the strictest quality standards. All Werner ladders meet or exceed American National Standards Institute (ANSI) and Occupational Safety and Health Administration (OSHA) requirements, where applicable.

OCCUPATIONAL SAFETY AND

HEALTH ADMINISTRATION CODE

All Type II, I, IA and IAA ﬁberglass, aluminum and wood ladders, ladder jacks and extension planks meet or exceed code. OSHA CODE applies to ladders used in the workplace. Werner Co. recommends Type II or heavier duty rated ladders for these applications.

AMERICAN NATIONAL

STANDARDS INSTITUTE

PRODUCT LINES MEET OR

EXCEED ANSI CODE

Fiberglass Ladders .....................A14.5 (2017)

Aluminum Ladders .....................A14.2 (2017)

Ladder Jacks ..............................A10.8 (2019)

Extension Planks ........................A10.8 (2019)

Scaffolding .................................A10.8 (2019)

Stages ........................................A10.8 (2019)

Work Platforms ..........................A10.8 (2019)

Attic Ladders ..............................A14.9 (2019)

Ladder Accessories ....................A14.8 (2013)

Step Stools ..............................A14.11 (2018)

LADDER SAFETY PROGRAM GUIDE

RECOMMENDED TRAINING PROGRAM STRUCTURE

I Advance Preparation

This ladder training consists of:

1. LADDER SAFETY

2. LADDER SAFETY

Prior to conducting your ﬁrst training session, please review the Video and thoroughly study the training manual. As you view the Video and read the manual, think about the questions that might arise.

Werner products, if available should be taken from customer’s existing inventory for demonstration purposes:

1. Stepladder (1)

2. Extension ladder (1)

3. Podium ladder (1)

4. Twin Stepladder (1)

5. Leansafe ladder (1)

II Conducting the Training Course

training manual (1 copy)

training video (English & Spanish)

A. Introduce the program by reviewing the beneﬁts, then discuss the two leading causes of ladder related injuries: (5 minutes)

a. Using the wrong ladder for the job b. Misusing or abusing climbing equipment

This program has been established into sections:

a. “How To Choose” the right ladder for the job b. “How to Use” ladders safely

B. Play the Video (Approximately 20 minutes)

C “How To Choose” the right ladder

i. Style

1. Determine if a stepladder, extension ladder or special application ladder is required

2. Review the various designs available and where they can be used:

EXAMPLE:

1. Twin stepladders are used when two people need to work together on the same job

2. Fiberglass tripod ladders are used to work in tight areas, around corners, through studs and uneven ground

3. Leansafe ladders are used to securely lean against a ﬂat wall surface, wall corner, pole, wall stud and perform as a standard stepladder.

ii. Select Height (Size)

1. Choose the right stepladder, extension ladder or specialty ladder height

2. Discuss the highest standing level or length

3. Refer to chart located on page 8

II Conducting the Training Course (continued)

iii. Select Performance (Duty Rating)

1. Review the different duty ratings and what they mean a. Duty rating is the total weight the ladder is designed to support (Total weight is the sum of a person’s weight plus the

weight of any tools, clothing and materials.); this total weight must not exceed the duty rating.

iv. Select Material

1. Discuss the various materials used in the fabrication of ladders and their unique advantages a. Fiberglass:

i. 7-layer construction ii. For use around electricity iii. Durable and corrosion resistant iv. Pro-preferred

b. Aluminum

i. Lightweight ii. Not for use around electricity iii. Durable and Corrosion resistant

D. “How to use a ladder”

a. Reading instruction labels

i. Discuss general information on labels and show the label order form b. Proper handling c. Setup and use d. Safe Climbing Habits - Right Way e. Safe Climbing Habits - Wrong Way f. Care and Maintenance

i. Plan and implement regular maintenance program

ii. Keep ladder clean

iii. Replace worn or damaged parts or ladders; “If in doubt, tag it out of service.”

iv. Important: Discuss the availability of replacements parts. Only Werner replacements parts should be used on Werner

ladders. g. Ladder Inspection

i. Procedure for examining a ladder prior to climbing

ii. Know the various components of the ladder

Iii. Show different ladder inspection forms

Scan me

DOWNLOAD LADDER SAFETY TRAINING

LADDER STYLES

KNOW THE DIFFERENCE

Some workers might not realize the differences from one ladder to the next and they think a ladder is a ladder WRONG!

Having the right ladder for the job is the safest way to complete any task. Using the wrong ladder is extremely dangerous, as it often leads to ladder misuse or abuse, and can result in serious injury or even death.

6200 STEPLADDER

• Used for applications at low or medium heights.

• Ladder tops and pail shelves can hold tools, small parts and paint buckets.

LEANSAFE™

• Securely leans against walls, poles, corners, and wall studs.

• Ladder top has non-marring rubber bumper and holds tools to increase productivity.

• Color and branding differentiates LEANSAFE™ from standard stepladders.

PODIUM

• 4X Work Zone to reach all directions

• Extra-large platform for long standing comfort

• LOCKTOP™ extended guardrail

LEANSAFE® X3

• Seamlessly go from step to straight ladder in one adjustment

• One handed lock adjustment

• All in one top, no adjustment needed

• Non-marring rubber top protects work surfaces

• Compact rear rails ﬁt between framing studs

TRIPOD

• Enhance stability on uneven surfaces

• Back rail ﬁts easily into tight corners and other conﬁned spaces.

TWIN STEP

• Ideal for many painting, framing, siding and other construction applications.

• Steps on both sides for two-way access

• Two people can work on a task from one ladder.

EXTENSION LADDER

• Work in an extremely wide range of tasks at varying elevations

• Exclusive ALFLO® rung joint means TWIST-PROOF® performance

TRESTLE

• Adjustable center trestle system. Often used in pairs with either a 12" or 14" wide stage or plank at ﬁxed heights.

• The center section can be extended to approximately 20’ on the 12' model.

STRAIGHT LADDER

• Provide easy access to mid-range heights

• Single one-section non-extendable

SECTIONAL LADDER

• Designed for use mainly by electrical, telephone, and cable utilities.

• Provides versatility where transit, storage or access requires short sections to be coupled together.

ACCESSORIES

• Create climbing equipment systems with extension ladders, ladder jacks and aluminum stages.

• Great for working side to side.

CHOOSING THE RIGHT LADDER FOR THE JOB

Average Heights

11'

19'

17'

25'

STEPLADDERS

17'

11'

To ensure you choose the ladder best suited to your needs, follow the Werner height safety charts.

The highest permitted standing level on a step

25'

19'

ladder is two steps down from the top. A person standing higher may lose their balance and fall. A person’s maximum safe reaching height is approximately 4’ higher than the height of the ladder. For example, a typical person can safely reach an 8’ ceiling on a 4’ ladder*.

EXTENSION LADDERS

Support Points

Extension ladders should be 7 to 10 feet longer than the highest support or contact point, which may be the wall or roof line. This will allow enough length for proper setup, the overlap of ladder sections, height restrictions of the highest standing level, and where appropriate, the extension of the ladder above the roof line. The highest standing level is four rungs down from the top.

200-225lb

LOAD CAPACITY TYPE III - TYPE II

250lb

LOAD CAPACITY TYPE I

LIGHT DUTY - BASIC DESIGNS

300lb

LOAD CAPACITY TYPE IA

HEAVY DUTY - RUGGED & DURABLE

Ladders are designed and constructed to safely hold up to a speciﬁc amount of weight. Werner ladders come in different Duty Ratings, identiﬁed by their grade and type.

The Duty Rating, is deﬁned as the maximum safe load capacity of the ladder. A person’s fully clothed weight plus the weight of any tools and materials that are carried onto the ladder must be less than the duty rating.

Workers should be advised to consider both the weight, which will be on the ladder and the work application, and to select the proper grade of ladder, which is designed to handle anticipated usage.

MEDIUM DUTY - LIGHTWEIGHT DESIGNS

375lb

LOAD CAPACITY TYPE IAA

COMMERCIAL GRADE - MOST DURABLE

APPROXIMATE MATERIAL WEIGHTS

Bundle of Shingles 70lbs 5 gallons roof coating 70lbs 5 gallons paint 60lbs Tool box with tools 35lbs Portable sprayer 20lbs Ceiling fan 30lbs 3x4 window 80lbs Garage door opener 40lbs Basketball hoop 60lbs Sheet of plywood 80lbs (3) 4x4’s 80lbs