Werner L201100, L201075, L201200, L201050, L201030 User Manual
FALL PROTECTION
PROTECCIÓN CONTRA CAÍDAS
USER INSTRUCTIONS
INSTRUCCIONES PARA EL USUARIO
ROPE VERTICAL LIFELINE
Complies with ANSI Z359.1-2007,
OSHA 1910 and 1926 requirements.
CUERDA SALVAVIDAS VERTICAL DE FIBRAS
TRENZADAS
Cumple con las normas ANSI Z359.1-2007, OSHA 1910 y 1926.
(This manual applies to all rope vertical lifelines with
model numbers starting L201.)
(Este manual es para todas las cuerdas salvavidas
verticalescon numero de modelo comenzando en L201.)
Werner Fall Protection 724-588-2000
93 Werner Rd. 888-523-3371 toll free/ llamada gratuita
Greenville, PA 16125 888-456-8458 fax
CAUTION!
If use of fall protection equipment is necessary then the work
environment is dangerous and potentially deadly. Werner Company
products are designed to eliminate as much of the hazard as possible
but can do that ONLY if they are used correctly. Use this equipment as
it was designed to be used, after appropriate training, under the direct
supervision of a competent person, according to the instructions
provided, and in accordance with OSHA and local safety regulations.
User MUST read and understand all cautions and instructions. Failure
to heed these guidelines could result in injury or even death. Please,
WORK SAFE! WORK SMART!
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ROPE VERTICAL LIFELINE
USER INSTRUCTIONS
Contents
I. BEFORE USING THE VERTICAL LIFELINES SYSTEM ................................... 4
a. Inspect ......................................................................................................................4
b. Compatibility ............................................................................................................5
c. Fall Protection Plan ..................................................................................................6
d. Training .....................................................................................................................8
II. TEMPORARY VERTICAL ROPE SYSTEM INSTALLATION AND USE ............ 8
a. Making a Connection ...............................................................................................9
b. Anchorage Strength ..............................................................................................10
III. USE WARNINGS, RESTRICTIONS AND CAUTIONS ................................... 11
a. Purpose ..................................................................................................................11
b. Limitations..............................................................................................................12
IV. LABELS/IDENTIFICATION/INSPECTION RECORDS .................................. 14
V. EQUIPMENT RECORDS ................................................................................15
VI. INSPECTION RECORDS .............................................................................. 15
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Warning:
This product is just one part of a personal fall arrest, work positioning,
travel restraint, climbing or rescue system. It must be matched
correctly with other components to form a complete and functional
system. The user must understand the function of each of these
components and follow the manufacturer’s instructions for use for
each. The user must be provided these instructions, should read and
follow them, and consult the competent person who will supervise
his work if he has any questions about any part of the instructions.
The employer must provide training in the proper use, inspection, and
maintenance of all components in the system, and these instructions
can be used as part of that training. The equipment should be used
ONLY in accordance with these instructions, local ordinances and
codes, the applicable OSHA and ANSI standards, and the employer’s
safety plan.
This temporary rope system is designed to provide a connection
for users to an anchorage as they traverse any type of vertical
work or access, for both fall protection and fall restraint. They can
accommodate a variety of fall protection or rescue equipment that
might be required, so long as the rated capacity is not exceeded.
IF YOU HAVE ANY QUESTIONS ABOUT ANYTHING IN THESE
INSTRUCTIONS, THE EQUIPMENT, OR PROPER USE OF THE
EQUIPMENT, CONTACT WERNER CO. FOR MORE INFORMATION.
I. Before Using the Vertical Rope System
Before using this equipment the user should take certain steps to
ensure that it is in suitable condition and safe for use. Users must
read and understand these instructions. It is the employer’s obligation
to ensure that all users have been trained in safe work procedures as
well as in the use and limitations of fall protection equipment. All users
should be aware of and comply with all applicable OSHA, ANSI, CSA
and local or regional regulations concerning fall protection equipment
and its use.
a. Inspect
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Page 4
Examine all equipment thoroughly, daily before use by the user,
and periodically by a competent person who is not the user.
ROPE VERTICAL LIFELINE
USER INSTRUCTIONS
1. Inspect lifeline hardware (snap hooks, ferrules, thimbles, etc.).
These items must not be damaged, broken or distorted. These
items must be free of sharp edges, burrs, cracks, worn parts, or
corrosion. Hook gates must move freely and lock upon closing.
2. Inspect the synthetic rope lifeline per the following:
i. Inspect rope for concentrated wear. Material must be free
of frayed strands, broken yarns, cuts, abrasions, burns, and
discoloration.
ii. The rope must be free of knots, excessive soiling, paint
build-up, and rust staining.
iii. Rope splices must be tight, with ve full tucks, and thimbles
must be held rmly by the splice.
iv. Check for chemical or heat damage; indicated by brown,
discolored, or brittle areas.
v. Check for ultraviolet damage; indicated by discoloration and
splinters and slivers along the rope surface.
vi. All of the above factors are known to reduce rope strength.
Damaged or questionable rope should be replaced.
vii. Verify the condition of each component. If any damage or
abnormalities are found the equipment should be removed
from service.
3. Inspect label. Labels must be present and fully legible.
4. Inspect each system component or subsystem according to
manufacturer ’s instructions.
5. Record the inspection date and results in the inspection log.
6. If inspection reveals an unsafe or defective condition, remove
equipment from service. A competent person should be
consulted to determine if that item is safe for continued use or if
it should be removed from service.
b. Compatibility
Werner Co. equipment is designed for use with Werner Co. approved
components and subsystems only. Substitutions or replacements
made with non-approved components or subsystems may
jeopardize compatibility of equipment and may affect the safety and
reliability of the complete system.
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IMPORTANT: The type of lifeline used is dependent upon the
application and compatibility requirements of other system
components. Compatible rope grabs must be used with Werner Co.
lifelines.
Connectors are considered to be compatible with connecting
elements when they have been designed to work together in
such a way that their sizes and shapes do not cause their gate
mechanisms to inadvertently open regardless of how they become
oriented. Contact Werner Co. if you have any questions about
compatibility. Connectors (hooks, carabiners, and D-rings) must be
capable of supporting at least 5,000 lbs. (22kN). Connectors must
be compatible with the anchorage or other system components.
Do not use equipment that is not compatible. Non-compatible
connectors may unintentionally disengage. Connectors must be
compatible in size, shape, and strength. Self locking snap hooks
and carabiners are required by ANSI Z359 and OSHA.
c. Fall Protection Plan
Plan your fall arrest or restraint system before using this equipment.
Consider all factors that will affect your safety during use of this
equipment. Consider the following points when planning your
system:
1. ANCHORAGE: Select a rigid anchorage point that is capable of
sustaining the loads specied. For fall arrest applications, select
anchorage locations that will minimize free fall and swing fall
hazards. For restraint applications, locate the anchorages such
that no vertical free fall is possible.
2. FREE FALL: To avoid increased free fall distance, do not work
above the anchorage level. Rig personal fall arrest systems
(PFAS) so that the free fall is limited to six feet (ANSI Z359.1).
Rig restraint systems such that no vertical free fall is possible.
3. FALL ARREST FORCES: The personal fall arrest system must
limit fall arrest forces to 1,800 lbs. Do not use a body belt for fall
arrest applications.
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ROPE VERTICAL LIFELINE
USER INSTRUCTIONS
4. SWING FALLS: Swing falls
occur when the anchorage
point is not directly above the
point where a fall occurs. The
force of striking an object in a
swing fall may cause serious
injury. Minimize swing falls by
working as directly below the
anchorage point as possible.
Do not permit a swing fall if
injury could occur.
5. FALL CLEARANCE: Ensure sufficient clearance exists in your
fall path to prevent striking an object during a fall. The clearance
required is dependent upon
the subsystem (rope grab
and lanyard, rope grab
and carabiner) and lifeline
properties. The chart to the
right shows the approximate
elongation for new Werner Co.
lifelines in dry conditions. The
elongation specied is for an
applied static load of 1,800 lbs.
Wet ropes generally have more elongation than dry ropes. Allow
for additional elongation in wet or humid conditions. Lifeline
elongation must be considered when estimating fall clearance.
6. SHARP EDGES: Avoid working where your lifeline, lifeline
subsystem, or other system components will be in contact
with, or abrade against, unprotected sharp edges. Do not loop
a lifeline around small diameter structural members. If working
with this equipment around sharp edges is unavoidable, provide
protection by using a heavy pad over the exposed sharp edge.
7. RESCUE: Should a fall occur, the user (employer) must have a
rescue plan. If a worker falls and is forced to remain suspended
for any length of time, physical damage to the body or even
death can result. For this reason Werner, OSHA, ANSI, CSA
and most local regulations require that a rescue plan and the
means to implement the rescue plan are in place before use of
this equipment.
8. AFTER A FALL: Components which have been subjected to fall
arrest forces must be removed from service.
Lifeline
Length
30 ft 3.0 ft
50 ft 5.0 ft
75 ft 7.5 ft
100 ft 10.0 ft
Stretch
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9. GENERAL USE CONSIDERATIONS: Avoid working where your
lifeline may cross or tangle with that of another worker. Do not
allow your lifeline to pass under your arms or between your feet.
d. Training
OSHA, ANSI, and most local ordinances require that workers using
this product receive adequate training before use of this product.
These instructions and their entire contents should be a part of that
training.
II. Temporary Vertical Rope System Installation and Use:
Temporary vertical systems are connecting subsystems. These
systems are applicable for both fall arrest, typically when ladder
or scaffold climbing, working in a boatswain’s chair or similar, and
also for fall restraint, often on rooftop work, or other similar work
situations, to restrict movement and restrain access to a roof edge or
other danger of vertical freefall.
Warning:
Do not alter or intentionally misuse this equipment. Consult Werner
Co. when using this equipment in combination with components
or subsystems other than those described in this manual. Some
subsystem and component combinations may interfere with
the operation of this equipment. Use caution when using this
equipment around moving machinery, electrical hazards, chemical
hazards, and sharp edges.
Warning:
Do not use this system if you are unable to tolerate the impact of
a fall arrest. Age and tness can seriously affect your ability to
withstand a fall. Pregnant women and minors must not use this
equipment.
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ROPE VERTICAL LIFELINE
a. Making Connections
1. Only use self-locking snap hooks and carabiners with this
equipment. Only use connectors that are suitable to each
application. Ensure all connections are compatible in size, shape
and strength. Do not use equipment that is not compatible.
Ensure all connectors are fully closed and locked.
2. Werner Co. connectors (snap
hooks and carabiners) are
designed to be used only as
specied in each product’s
user’s instructions. See
inappropriate connections.
INAPPROPRIATE CONNECTIONS
A. B.
NO! NO! NO! NO!
D. E. F.
PROPER CONNECTIONS
USER INSTRUCTIONS
C.
NO!NO!NO!NO!
Werner Co. snap hooks and carabiners should NOT be
connected:
i. to a D-ring to which another connector is attached.
ii. in a manner that would result in a load on the gate. If the
connecting element that a snaphook or carabiner attaches
to is undersized or irregular in shape, a situation could occur
where the connecting element applies a force to the gate of
the snaphook or carabiner. This force may cause the gate
(of either a self-locking or a non-locking snaphook) to open,
allowing the snaphook or carabiner to disengage from the
connecting point.
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NOTE: Large throat opening snap hooks should not be
connected to standard size D-rings or similar objects which
will result in a load on the gate if the hook or D-ring twists
or rotates. Large throat snap hooks are designed for use on
xed structural elements such as rebar or cross members
that are not shaped in a way that can capture the gate of
the hook.
iii. in a false engagement, where features that protrude from
the snap hook or carabiner catch on the anchor and without
visual conrmation seems to be fully engaged to the anchor
point.
iv. to each other.
v. directly to webbing or rope lanyard or tie-back (unless
the manufacturer’s instructions for both the lanyard and
connector specically allow such a connection).
vi. to any object which is shaped or dimensioned such that the
snap hook or carabiner will not close and lock, or that roll-
out could occur.
b. Anchorage Strength
The anchorage strength required is dependent upon the application:
1. FALL ARREST: Anchorages used for personal fall arrest
systems must be capable of sustaining static loads in the
directions permitted by the personal fall arrest system of at least:
3,600 lbs. with certication of a qualied person; or 5,000 lbs.
without certication. See ANSI Z359.1 for certication denition.
Inappropriate Connections than one personal fall arrest system
is attached to an anchorage, the strengths stated above must
be met at each anchorage location independently. From OSHA
1926.500 and 1910.66: Anchorages used for attachment
of personal fall arrest systems shall be independent of any
anchorage being used to support or suspend platforms, and
capable of supporting at least 5,000 lbs. per user attached, or
be designed, installed, and used as part of a complete PFAS
which maintains a safety factor of at least two, and is under the
supervision of a qualied person.
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2. RESTRAINT: The restraint system must be attached to an
anchorage capable of sustaining static loads in the directions
permitted by the restraint system of at least 3,000 lbs. When
more than restraint system is attached to an anchorage, the
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