Werner L102030, L100100, L122100, L100060 User Manual
FALL PROTECTION
PROTECCIÓN CONTRA CAÍDAS
USER INSTRUCTIONS
INSTRUCCIONES PARA EL USUARIO
SYNTHETIC ROPE HORIZONTAL
LIFELINE
Complies with OSHA 29 CFR 1910 and 1926 regulations and requirements.
CUERDA SALVAVIDAS
HORIZONTAL SINTETICA
Cumple con los reglamentos y requisitos de OSHA 29 CFR 1910 y 1926
Models/Modelos: L100030, L100060, L100100, L102030, L102060, L102100,
L120030, L120060, L120100, L122030, L122060, L122100
Werner Co. Fall Protection 724-588-2000
93 Werner Rd. 888-523-3371 toll free/ llamada gratuita
Greenville, PA 16125 888-456-8458 fax
WARNING!
Compliant fall protection equipment must only be used as it was designed.
Users MUST read and follow all user instructions provided with the product.
Before using a fall arrest system, users must be trained in the safe use of
the system, as required by OSHA 29 CFR 1910.66 and 1926.503, or local
safety regulations. Misuse or failure to heed these warnings and
instructions may result in injury or even death.
WORK SAFE! WORK SMART!
IF YOU HAVE ANY QUESTIONS ABOUT THE PROPER USE OF THE EQUIPMENT,
SEE YOUR SUPERVISOR, USER INSTRUCTIONS, OR CONTACT WERNER CO.
FOR MORE INFORMATION.
WARNING!
WARNING!
Over- or under-tensioning may cause excessive wear or damage to system
components and/or increased fall clearance requirements.
Never attach the unused leg of the lanyard back to the full body harness at
any location other than a lanyard keeper.
Never use combinations of components or subsystems that may affect, or
interfere with, the safe function of each other.
All components of the Synthetic Rope Horizontal Lifeline must be inspected
prior to each use in accordance with the requirements of OSHA 29 CFR
1910.66 and 1926.502.
If inspection reveals any defect, inadequate maintenance, or unsafe
condition, remove from service until a “quali ed” person, as de ned by
OSHA 29 CFR 1910.26(m), can determine the need for authorized repair or
disposal.
Any equipment that has been subjected to the forces of arresting a fall, or
that has a deployed load indicator, must be removed from service until a
“quali ed person” can determine the need for authorized repair or disposal.
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SYNTHETIC ROPE HORIZONTAL LIFELINE
USER INSTRUCTIONS
WARNING!
The installation height of the Synthetic Rope Horizontal Lifeline is
dependent on the type of connecting subsystem attached. See CLEARANCE
REQUIREMENTS.
When using SRLs as connecting devices, the Synthetic Rope Horizontal
Lifeline must be installed. The installation height of the Synthetic Rope
Horizontal Lifeline and type of connecting subsystem attached both directly
affect the fall clearance requirement.
When using SRLs, the increased potential for swing fall should be assessed
in addition to the required fall clearance. Longer Self Retracting Lifelines
(greater than 30 feet) may increase the potential for additional swing fall or
free fall.
USE INSTRUCTIONS AND LIMITATIONS
IMPORTANT
Before use, the user must read and understand these User Instructions. Keep
these User Instructions for reference.
PURPOSE
The Synthetic Rope Horizontal Lifeline is an engineered exible horizontal lifeline
system, designed to be used as part of a complete personal fall arrest system, to
provide horizontal mobility for up to two users and help limit the fall arrest forces
in the event of a fall.
USE INSTRUCTIONS
1. Failure to follow all instructions and limitations on the use of the Synthetic
Rope Horizontal Lifeline may result in serious personal injury or death.
2. Before using a personal fall arrest system, employees must be trained in
accordance with the requirements of OSHA 29 CFR 1910.66 in the safe use
of the system and its components.
3. Personal fall arrest systems, including the Synthetic Rope Horizontal
Lifeline, must be inspected prior to each use for wear, damage, and other
deterioration. Defective components must be immediately removed from
service, in accordance with the requirements of OSHA 29 CFR 1910.66 and
1926.502.
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4. The complete fall protection system must be planned (including all
components, calculating fall clearance, and swing fall) before using.
5. Users must have a rescue plan, and the means to implement it, that provides
for the prompt rescue of employees in the event of a fall, or assures that
employees are able to rescue themselves.
6. Store the Synthetic Rope Horizontal Lifeline in a cool, dry, clean environment
and out of direct sunlight when not in use.
7. After a fall occurs on the system, immediately remove from service until a
“quali ed person” can make the determination for reuse or disposal.
USE LIMITATIONS
1. CAPACITY: The Synthetic Rope Horizontal Lifeline is designed for up to two
users at one time, per system, with a capacity (including clothing, tools, etc.)
up to 400 pounds (181 kg) total working weight per user, in conjunction with
compatable connecting components.
2. SPAN: The Synthetic Rope Horizontal Lifeline can be adjusted from a
minimum of 10 feet (3.05m) to the maximum allowed by the included length
of rope.
3. SUPERVISION: In accordance with the requirements of OSHA 29 CFR
1910.66, and 1926.502, the Synthetic Rope Horizontal Lifeline must be
installed and used under the supervision of a “quali ed” person as de ned by
OSHA 29 CFR 1926.32(m).
4. EXTENDED SUSPENSION: The Synthetic Rope Horizontal Lifeline is not
intended for use in extended suspension applications.
5. CORROSION: Do not leave the Synthetic Rope Horizontal Lifeline in
environments where corrosion of metal parts could take place as a result
of vapors from organic materials. Use near seawater or other corrosive
environments may require more frequent inspections to ensure corrosion
damage is not affecting the performance of the product.
6. CHEMICAL HAZARDS: Solutions containing acids, alkali, or other caustic
chemicals, especially at elevated temperatures, may cause damage to the
Synthetic Rope Horizontal Lifeline. When working with such chemicals,
frequent inspection of this equipment must be performed. Contact Werner
Co. with any questions concerning the use of the Synthetic Rope Horizontal
Lifeline around chemical hazards.
7. EXTREME TEMPERATURE: The Synthetic Rope Horizontal Lifeline is
designed to be used in temperatures ranging from -40ºF to +130ºF (-40°C to
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SYNTHETIC ROPE HORIZONTAL LIFELINE
USER INSTRUCTIONS
+54°C). Protection should be provided for Synthetic Rope Horizontal Lifeline
when used near welding, metal cutting or similar activities. Contact Werner
Co. with any questions concerning high temperature environments.
8. ELECTRICAL HAZARDS: Use extreme caution when working near high
voltage power lines due to the possibility of electric current owing through
the Synthetic Rope Horizontal Lifeline or connecting components.
9. ANCHORAGES: The end anchorage must be capable of supporting loads
applied in all directions of 5,000 pounds (22.2kN), twice the maximum arrest
load.
10. COMPONENT COMPATIBILITY: Only components approved by Werner Co.
may be used with the Synthetic Rope Horizontal Lifeline.
11. SUBSYSTEMS: Only connecting subsystems that limit the maximum arrest
force to less than 1,800 pounds (8kN) may be used with the Synthetic Rope
Horizontal Lifeline.
12. HEALTH: Minors, pregnant women and anyone with a history of either back
or neck problems should not use this equipment.
13. TRAINING: Do not use or install the Synthetic Rope Horizontal Lifeline
without proper training from a “competent person” as de ned by OSHA’s 29
CFR 1926.32(f).
14. REPAIRS: Only Werner Co., or persons or entities authorized in writing by
Werner Co., may make repairs or alterations to the equipment.
ANCHORAGE REQUIREMENTS
ANCHORAGES
The Synthetic Rope Horizontal Lifeline incorporates an in-line energy absorber. It
is designed to limit the maximum arrest load to less than 2,500 pounds (11.1kN)
on the end anchorages. Therefore, the end anchorage must be rated at a
minimum strength of 5,000 pounds (22.2kN), twice the maximum arrest load.
All anchorages to which the Synthetic Rope Horizontal Lifeline attaches must
meet the requirements of ANSI Z359.1-2007 and OSHA 29 CFR 1910.66 and
1926.502.
OSHA states:
Anchorages used for attachment of personal fall arrest equipment shall be
independent of any anchorage being used to support or suspend platforms
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Page 5
and capable of supporting at least 5,000 pounds (22.2 kN) per employee
attached, or shall be designed, installed, and used as part of a complete
personal fall arrest system which maintains a safety factor of at least two;
and under the supervision of a quali ed person.
ANSI Z359.1-2007 states that anchorages in a personal fall arrest system must
have a strength capable of sustaining static loads, applied in all permitted
directions by the system, of at least:
(a) two times the maximum arrest force permitted on the system when
certi cation exists, or
(b) 5,000 pounds (22.2kN) in the absence of certi cation
The strength in (a) and (b) must be multiplied by the number of personal fall
arrest systems attached to the anchorage, when more than one personal fall
arrest system is attached to the anchorage.
ANCHORAGE CONNECTORS
Anchorage connectors function as an interface between the anchorage and the
Synthetic Rope Horizontal Lifeline for the purpose of coupling the system to the
anchorage. The end anchorage connectors are designed to resist and transfer at
least twice the maximum arrest load to the end anchorages.
CONNECTION REQUIREMENTS
COMPATIBILITY LIMITATIONS
All connecting subsystems must only be coupled to compatible connectors.
OSHA 29 CFR 1926.502 prohibits snap hooks from being engaged to certain
objects unless two requirements are met: snap hook must be a locking type
and must be "designed for" making such a connection. Under OSHA 29
CFR 1926.502 "designed for" means that the manufacturer of the snap hook
speci cally designed the snap hook to be used to connect to the equipment in
question.
The following connections must be avoided, because they can result in rollout*
when a non locking snap hook is used:
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SYNTHETIC ROPE HORIZONTAL LIFELINE
USER INSTRUCTIONS
• Direct connection of a snap hook to horizontal lifeline.
• Two (or more) snap hooks connected to one D-ring.
• Two snap hooks connected to each other.
• A snap hook connected back on its integral lanyard.
• A snap hook connected to a webbing loop or webbing lanyard.
• Improper dimensions of the D-ring, rebar, or other connection point in
relation to the snap hook dimensions that would allow the snap hook
keeper to be depressed by a turning motion of the snap hook.
*Rollout: A process by which a snap hook or carabiner unintentionally
disengages from another connector or object to which it is coupled. (ANSI
Z359.0)
COMPATIBLE CONNECTIONS
INCOMPATIBLE CONNECTIONS
NO! NO! NO! NO!
SNAP HOOKS AND CARABINERS
Snap hooks and carabiners used in the Synthetic Rope Horizontal Lifeline,
marked with the ANSI Z359.1-07 or ANSI Z359.12-09 standard, are self-locking
with a minimum tensile break strength of 5,000 pounds (22.2kN), and a 3,600
pound (16kN) gate rating.
NO!NO!NO!NO!
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SYSTEM COMPONENTS
COMPATIBILITY LIMITATIONS
All components and subsystems used with the Synthetic Rope Horizontal Lifeline
have been tested as part of a pre-engineered exible horizontal lifeline system.
Only components and subsystems approved by Werner Co. are to be used with
the
Synthetic Rope Horizontal Lifeline.
ANCHORAGE CONNECTORS
D-BOLT ANCHOR: A320001-WB
The 5,000 pound (22.2kN) anchorage connector made from high
tensile steel and attaches to anchor structure with a ⁄ inch -11
x 2¼ inch Grade 8 hex cap bolt, ⁄ inch-11 Grade 8 hex nut and
a ⁄ inch high alloy medium split lock washer. (A320001-WB
includes bolt, nut and lock washer)
CROSS ARM STRAP: A111104
Constructed with 1¾ inch
high strength polyester and 3
inch nylon, the 4 foot Cross
Arm Strap is designed to
wrap around a choke with the
12 inch soft loop to anchor
structures to creating a 5,000
pound
(22.2kN) anchor point.
ACCESSORIES
ACK PACK: K120004
B
The Back Pack is constructed of high strength polyester, with
a reinforced bottom to easily transport the
Horizontal Lifeline from job to job.
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Synthetic Rope
SYNTHETIC ROPE HORIZONTAL LIFELINE
USER INSTRUCTIONS
LIFELINE ASSEMBLY
SYSTEMS WITH TENSION-INDICATING RATCHET
L102030, L102060, L102100, L122030, L122060, L122100
Rope Tensioner
Shock Pack
O-Rings
Tension-Indicating
Ratchet
Rope
SYSTEMS WITHOUT TENSION-INDICATING RATCHET
L100030, L100060, L100100, L120030, L120060, L120100
Rope Tensioner
Shock Pack
O-Rings
Rope
SHOCK PACK
The shock pack is designed to limit the maximum arrest load to less than 2,500
lbf (11.1kN) on the end anchorages. The shock pack is constructed with polyester
web and tear web with a polyester cover that includes the labels with a protective
cover.
TENSION-INDICATING RATCHET
The Tension-Indicating Ratchet is constructed from high tensile steel and has a
10,000 pound
of the Tension-Indicating Ratchet is engineered to bend indicating when the
Synthetic Rope Horizontal Lifeline is properly tensioned. The Tension-Indicating
Ratchet includes high strength 1¾ inch (44.45mm) polyester webbing for 18
inches (0.45m) of adjustability.
(44.5kN) minimum breaking strength. The spring loaded handle
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LIFELINE ASSEMBLY CONTINUED
ROPE TENSIONER
The Rope Tensioner is used for coarse adjustment of the rope on systems
incorporating the Tension-Indicating Ratchet. For systems that do not incorporate
the Tension-Indicating Ratchet, the Rope Tensioner is designed to achieve
proper tension of the
constructed with high tensile steel.
Synthetic Rope Horizontal Lifeline. The Rope Tensioner is
ROPE
The low stretch ⁄ inch (15.9mm) Kernmantle rope is constructed with a nylon
strand core and a polyester jacket, providing a 10,000 pound
breaking strength. The abrasion-resistant jacket is designed to show damage
before the load carrying core becomes damaged. The rope should be removed
from service if the outer sheath is damaged. The rope comes with one end
nished (thimble and stitched) with a snap hook, and the other end is knotted to
prevent the rope from passing back through the Rope Tensioner.
(44.5kN) minimum
O-RINGS
The 2 inch (50.8mm) O-rings are made from high tensile steel and marked to
ANSI Z359.1-2007 and/or ANSI Z359.12-2012 with a minimum breaking strength
of 5,000 pounds
(22.2kN).
INSTALLATION
WARNING!
All components of the Synthetic Rope Horizontal Lifeline
must be inspected prior to each use in accordance with
the requirements of OSHA 29 CFR 1910.66 and 1926.502.
BEFORE EACH USE
Users must have a rescue plan, and the means to implement it, that provides for
the prompt rescue of employees in the event of a fall or assures that employees
are able to rescue themselves.
The user must read and understand these User Instructions, as well as the
User Instructions for every component and subsystem of the personal fall arrest
system.
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SYNTHETIC ROPE HORIZONTAL LIFELINE
USER INSTRUCTIONS
The entire Synthetic Rope Horizontal Lifeline, and its subsystems, must be
inspected prior to each use. See INSPECTION.
SWING FALLS
To minimize the possibility of a swing
fall, work as directly under or adjacent
to the Synthetic Rope Horizontal
Lifeline as possible. Striking objects
horizontally, due to the pendulum
affect, may cause serious injury. Swing
falls also increase the vertical fall
distance of a worker, compared to a
fall directly below the connection point.
See CLEARANCE REQUIREMENTS.
WARNING!
Anchorages
Correct Incorrect
SWING FALL
HAZARD
The installation height of the Synthetic Rope Horizontal
Lifeline is dependent on the type of connecting
subsystem attached. See CLEARANCE REQUIREMENTS.
STEP 1A: INSTALL CROSS ARM STRAP ANCHORAGE CONNECTOR
With labels on the outward facing surface of the Cross Arm Strap wrap web
around the anchorage
the web loop on the other end. Wrap as many times as necessary to achieve
desired length. Pull small D-ring to tighten (choke) the anchorage. The small
D-ring is the anchorage connector at the connection point.
structure and pass the small D-ring on one end through
STEP 1B: INSTALL D-BOLT ANCHORAGE CONNECTOR
Drill a ⁄ inch (17mm) hole where needed in the anchorage structure using a
suitable drill bit for penetration. Remove any burred edges from the structure.
Attach the D-Bolt Anchorage Connector using supplied 5⁄8 inch -11 x 2 inch
Grade 8 steel bolt, nut and lock washer. Insert supplied bolt through D-Bolt and
pre-drilled hole. Ensure bolt is pushed through completely and back surface
of the D-Bolt is ush against the anchorage structure. Slide the supplied lock
washer over the threads of the bolt until the washer is against the surface of the
anchorage structure. Thread nut onto bolt until it meets washer. Ensure D-Bolt is
oriented correctly and torque to 125 lbf-ft (17.3kgf-m).
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STEP 2: CONNECT SNAP HOOK END OF ROPE
Attach the snap hook that is connected to the end of the rope to the D-ring of the
Cross Arm Strap or the D-Bolt anchorage connector. This end of the system is the
dead-end of the Synthetic Rope Horizontal Lifeline system.
STEP 3: CONNECT SNAP HOOK ON SHOCK PACK
Connect the swivel snap hook attached to the shock pack to the remaining
anchorage connector (D-ring of the cross arm strap or the D-Bolt). This end of
the system is the live end of the Synthetic Rope Horizontal Lifeline system. Pull
the end of the rope through the Rope Tensioner by hand until the slack has been
removed from the system. Rotate the shock pack so the rope has as little twist as
possible.
STEP 4A: TENSION SYSTEM WITH TENSION-INDICATING RATCHET
Use the Tension-Indicating Ratchet to tension the system. When the handle of
the ratchet bends backward, nish the next click to apply the correct tension, then
close the ratchet to engage the safety lock.
STEP 4B: TENSION SYSTEM WITH ROPE TENSIONER
For systems that do not include a Tension-Indicating Ratchet, use a torque
wrench with 1⁄ inch socket to apply 60 lbf-ft (8.3 kgf-m) of torque to the lug.
Push pawl lever toward the body of the tensioner to prevent accidental tension
release.
STEP 5: TIE KNOT IN EXCESS ROPE
Using the excess rope, tie an overhand knot close to the rope tensioner, as
indicated by the label.
WARNING!
Over- or under-tensioning may cause excessive wear
or damage to system components and/or increased fall
clearance requirements.
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SYNTHETIC ROPE HORIZONTAL LIFELINE
USER INSTRUCTIONS
CONNECTION
UMBER OF USERS
N
The Synthetic Rope Horizontal Lifeline is designed for up to two users at one
time, per system, with a capacity (including clothing, tools, etc.) up to 400 pounds
(181 kg) total working weight per user, in conjunction with compatible connecting
components.
CAUTION!
When two users are connected to the same Synthetic
Rope Horizontal Lifeline, a single fall may result in
pulling the second person off the work surface, causing
a secondary fall
When two users are connected to the same Synthetic Rope Horizontal Lifeline, a
single fall may result in pulling the second person off the work surface, causing a
secondary fall. Precautions should be taken to reduce the risk of secondary falls,
including limiting each Synthetic Rope Horizontal Lifeline to a single user when
and where possible or rigging the lifeline for restraint to reduce the risk of any
users falling.
.
ENERGY ABSORBING LANYARDS (EALS)
Only energy absorbing lanyards that limit the fall arrest forces to less than 1,800
pounds (8kN) may be used with the Synthetic Rope Horizontal Lifeline. Energy
absorbing lanyards must be connected with the energy absorbing end of the
lanyard connected to the dorsal D-ring of the full body harness. The opposing
end of the lanyard is to be connected to the O-ring on the rope of the Synthetic
Rope Horizontal Lifeline.
TWIN LEG LANYARDS
Twin leg lanyards are designed for single person use only and must be connected
with the energy absorbing end of the lanyard connected to the dorsal D-ring
of the full body harness. Do not connect the energy absorbing end of the
lanyard to the O-ring on the Synthetic Rope Horizontal Lifeline. Attach
one leg of the twin leg lanyard to the O-ring and the unused lanyard leg to an
approved lanyard keeper on the full body harness.
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WARNING!
Never attach the unused leg of the lanyard back to the
full body harness at any location other than a lanyard
keeper.
When using twin leg lanyards to move between fall arrest systems, attach the
unused leg of the lanyard to the new location before disconnecting the rst
lanyard leg. Connection of both lanyard legs to separate anchorage connectors
while transitioning between systems is acceptable.
SELF-RETRACTING LIFELINES (SRLS)
Attach the housing connector of the self-retracting lifeline to the O-ring of the
Synthetic Rope Horizontal Lifeline. The opposing end is connected to the dorsal
D-ring of the full body harness. Never attach an additional energy absorbing
lanyard or self-retracting lifeline to lengthen the lifeline.
WARNING!
Never use combinations of components or subsystems
that may affect, or interfere with, the safe function of
each other.
HOUSING OF THE SRL TO HARNESS
Lighter weight self-retracting lifelines may be attached by the housing connector
directly to the dorsal D-ring of the full body harness. The opposing end is
connected to the O-ring of the Synthetic Rope Horizontal Lifeline.
PERSONAL SRLS AND TWIN LEG SRLS
There are many different ways Personal SRLs and Twin Leg SRLs attach to the
full body harness. Follow User Instructions supplied with the product.
WARNING!
Never attach the unused leg of the lanyard back to the
full body harness at any location other than a lanyard
keeper.
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SYNTHETIC ROPE HORIZONTAL LIFELINE
USER INSTRUCTIONS
INSPECTION AND MAINTENANCE
WARNING!
If inspection reveals any defect, inadequate
maintenance, or unsafe condition, remove from service
until a “quali ed person”, as de ned by OSHA 29 CFR
1910.26(m), can determine the need for authorized repair
or disposal.
CAUTION!
Proper Personal Protective Equipment must be
worn when performing Inspection and Maintenance
procedures.
FREQUENCY
All components of the Synthetic Rope Horizontal Lifeline must be inspected
prior to each use, and annually by an OSHA de ned “competent person” other
than the user. Local, state, governmental and jurisdictional agencies governing
occupational safety may require the user to conduct more frequent or mandatory
inspections.
CRITERIA
WARNING!
Any equipment that has been subjected to the forces
of arresting a fall, or that has a deployed load indicator,
must be removed from service until a “quali ed person”
can make the determination for reuse or disposal.
The tension of the system must be checked and adjusted. The Tension-Indicating
Ratchet can be used to check the tension by the same method as used during
installation. See step 4A. Systems without the Tension-Indicating Ratchet can be
checked and adjusted through the use of a torque wrench. See step 4B.
All components and subsystems of the Synthetic Rope Horizontal Lifeline must
be inspected.
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