Werner A420000 User Manual

FALL PROTECTION
PROTECCIÓN CONTRA CAÍDAS
USER INSTRUCTIONS
INSTRUCCIONES PARA EL USUARIO
BUILDERS GRIP ANCHOR
Complies with ANSI Z359.1-2007, OSHA 1910 and 1926 requirements.
ANCLAJE DE AGARRE PARA CONSTRUCTORES
(This manual applies to Builders Grip Anchor A420000.)
(Este manual aplica al Anclaje de Agarre para Constructores A420000.)
Werner Fall Protection 724-588-2000 93 Werner Rd. 888-523-3371 toll free/ llamada gratuita Greenville, PA 16125 888-456-8458 fax
CAUTION!
If use of fall protection equipment is necessary then the work environment is dangerous and potentially deadly. Werner Company products are designed to eliminate as much of the hazard as possible but can do that ONLY if they are used correctly. Use this equipment as it was designed to be used, after appropriate training, under the direct supervision of a competent person, according to the instructions provided, and in accordance with OSHA and local safety regulations. User MUST read and understand all cautions and instructions. Failure to heed these guidelines could result in injury or even death. Please, WORK SAFE! WORK SMART!
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BUILDERS GRIP ANCHOR
USER INSTRUCTIONS
Contents
I. BEFORE USING THE BUILDERS GRIP ANCHOR .......................................... 4
a. Inspect ......................................................................................................................4
b. Compatibility ............................................................................................................5
c. Fall Protection Plan ..................................................................................................5
d. Training .....................................................................................................................8
II. BUILDERS GRIP ANCHOR INSTALLATION AND USE .................................. 8
a. Making a Connection ...............................................................................................8
b. Anchorage Strength ..............................................................................................10
c. Connector ...............................................................................................................10
d. Body Support .........................................................................................................11
e. Mounting Locations ...............................................................................................11
III. USE WARNINGS, RESTRICTIONS AND CAUTIONS ................................... 13
a. Purpose ..................................................................................................................13
b. Rated Capacity .......................................................................................................13
c. Dimensions .............................................................................................................13
d. Limitations..............................................................................................................14
e. Requirements .........................................................................................................14
IV. LABELS/IDENTIFICATION/INSPECTION RECORDS .................................. 15
V. EQUIPMENT RECORDS ................................................................................16
VI. INSPECTION RECORDS .............................................................................. 16
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Warning:
This product is just one part of a personal fall arrest system. It must be matched correctly with other components to form a complete and functional system. The user must understand the function of each of these components and follow the manufacturer’s instructions for use for each. The user must be provided these instructions, should read and follow them, and consult the competent person who will supervise his work if he has any questions about any part of the instructions. The employer must provide training in the proper use, inspection, and maintenance of all components in the system, and these instructions can be used as part of that training. The equipment should be used ONLY in accordance with these instructions, local ordinances and codes, the applicable OSHA and ANSI standards, and the employer’s safety plan. Alterations or misuse of this product or failure to follow instructions may result in serious injury or death.
IF YOU HAVE ANY QUESTIONS ABOUT ANYTHING IN THESE INSTRUCTIONS, THE EQUIPMENT, OR PROPER USE OF THE EQUIPMENT, CONTACT WERNER CO. FOR MORE INFORMATION.
I. Before Using the Builders Grip Anchor
Before using this equipment the user should take certain steps to ensure that it is in suitable condition and safe for use. Users must read and understand these instructions. It is the employer’s obligation to ensure that all users have been trained in safe work procedures as well as in the use and limitations of fall protection equipment. All users should be aware of and comply with all applicable OSHA, ANSI and local or regional regulations concerning fall protection equipment and its use.
a. Inspect
Examine all equipment thoroughly, daily before use by the user, and periodically by a competent person who is not the user.
1. Ensure that the Builders Grip Anchor is free from rust, corrosion and any damage. Clean with warm soapy solution to prevent damaging the Builders Grip Anchor or structure.
2. Inspect the Builders Grip Anchor to ensure there are no cracks, dents or marks on the anchorage.
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3. Inspect the Spring Loaded Blade. Inspect for damage or corrosion. Make sure the device operates freely and is void of obstructions.
BUILDERS GRIP ANCHOR
USER INSTRUCTIONS
4. Make sure labels are attached to the Builders Grip Anchor and are legible.
5. Record the inspection date and results in the Inspection and Maintenance Log
6. If inspection reveals a defective condition or abnormalities in any of these areas, remove unit from service immediately. A competent person should be consulted to determine if that item is safe for continued use or if it should be destroyed.
IMPORTANT: If this equipment has been subjected to forces
resulting from the arrest of a fall, it must be immediately removed from service.
b. Compatibility
Werner Co. equipment is designed for use with Werner Co. approved components and subsystems only. Substitutions or replacements made with non-approved components or subsystems may jeopardize compatibility of equipment and may affect the safety and reliability of the complete system.
Connectors are considered to be compatible with connecting elements when they have been designed to work together in such a way that their sizes and shapes do not cause their gate mechanisms to inadvertently open regardless of how they become oriented. Contact Werner Co. if you have any questions about compatibility. Connectors (hooks, carabiners, and D-rings) must be capable of supporting at least 5,000 lbs. (22.2kN). Connectors must be compatible with the anchorage or other system components. Do not use equipment that is not compatible. Non-compatible connectors may unintentionally disengage. See inappropriate connections. Connectors must be compatible in size, shape, and strength. Self locking snap hooks and carabiners are required by ANSI Z359 and OSHA.
c. Fall Protection Plan
Plan your fall arrest or restraint system before starting your work. Take into consideration all factors affecting your safety at any time during use. The following list gives some important points to consider when planning your system:
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1. ANCHORAGE: Select a rigid anchorage point that is capable of supporting the required loads. See section II.b. The anchorage location must be carefully selected to reduce possible free fall and swing fall hazards and to avoid striking an object during a fall. For restraint systems the anchorage must be located such that no vertical free fall is possible. For fall arrest systems OSHA requires the anchorage be independent of the means suspending or supporting the user.
2. FREE FALL: Do not work above the anchorage level, increased fall distance will result. Personal fall arrest systems must be rigged such that the potential free fall is never greater than six feet. Restraint systems must be rigged such that there is no possible vertical free fall.
3. FALL ARREST FORCES: The assembled fall arrest system must keep fall arrest forces below 1,800 lbs. when used with a full body harness. Do not use a
Anchorages
SWING FALL HAZARD
body belt for fall arrest.
4. SWING FALLS: Swing falls occur when the anchorage point is not directly above the point where a fall occurs. The force of striking an object
CorrectIncorrect
in a swing fall may cause serious injury or death. Minimize swing falls by working as close to the anchorage point as possible. Do not permit a swing fall if injury could occur. Swing falls will signicantly increase the clearance required when a self­retracting lifeline or other variable length connecting subsystem is used.
5. FALL CLEARANCE: Make certain enough clearance exists in your fall path to prevent striking an object. The amount of clearance needed is dependent upon the type of connecting subsystem used and anchorage location. See Fall distance charts for shock absorbing lanyards or Fall distance for self­retracting lifelines for estimating fall clearance.
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BUILDERS GRIP ANCHOR
Total Fall
Distance
(Free Fall +
Deceleration)
Free Fall
Working Level
Lower Level or Obstruction
Energy Absorbing Lanyard
Length of Anchorage Connector
6 ft.
Length of Lanyard
11 ft.
4 ft.
Deceleration Free Fall Distance
2 ft.
Safety Factor
1 ft. Harness Stretch
5 ft.
To Worker’s Back D-Ring
Total Estimated
Fall Distance
18 ft.
Fall distance for shock absorbing lanyards
Fall distance for self-retracting lifeline
Self Retracting
Lifeline
Working Level
Bottom of Retractable Lifeline
2 ft.
Maximum Free Fall
2.5 ft.
Maximum Deceleration
1 ft. Harness Stretch
5 ft.
To Worker’s Back D-Ring
USER INSTRUCTIONS
Maximum Arrest
Distance (per ANSI)
4.5 ft.
Total Estimated
Fall Distance
12.5 ft.
2 ft.
Lower Level or Obstruction
Safety Factor
6. RESCUE: Should a fall occur, the user (employer) must have a rescue plan. If a worker falls and is forced to remain suspended for any length of time, physical damage to the body or even death can result. For this reason Werner, OSHA, ANSI and most local regulations require that a rescue plan and the means to implement the rescue plan are in place before use of this equipment.
7. AFTER A FALL: Any equipment which has been subjected to the force of arresting a fall must be removed from service immediately.
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Warning:
Never connect more than one personal fall arrest or restraint system to a single Builders Grip Anchor.
Warning:
Follow manufacturer’s instructions for associated equipment used in your fall protection or restraint system
d. Training
OSHA, ANSI, and most local ordinances require that workers using this product receive adequate training before use of this product. These instructions and their entire contents should be a part of that training.
II. Builders Grip Anchor Installation and Use
Warning:
Do not alter or intentionally misuse this equipment. Consult with Werner Co. if using this equipment with components or subsystems other than those described in this manual. Some subsystem and component combinations may interfere with the operation of this equipment. Use caution when using this equipment around moving machinery, electrical hazards, chemical hazards, and sharp edges.
Warning:
Do not use this device if you are unable to tolerate the impact of a fall arrest. Age and tness can seriously affect your ability to withstand a fall. Pregnant women and minors must not use this equipment.
a. Making Connections
1. Only use self-locking snap hooks and carabiners with this equipment. Only use connectors that are suitable to each application. Ensure all connections are compatible in size, shape and strength. Do not use equipment that is not compatible. Ensure all connectors are fully closed and locked.
PROPER CONNECTION
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2. Werner Co. connectors (snap hooks and carabiners) are designed to be used only as specied in each product’s user’s instructions. See inappropriate connections.
BUILDERS GRIP ANCHOR
INAPPROPRIATE CONNECTIONS
A. B.
NO! NO! NO! NO!
D. E. F.
Werner Co. snap hooks and carabiners should NOT be connected:
i. to a D-ring to which another connector is attached. ii. in a manner that would result in a load on the gate. If the
connecting element that a snaphook or carabiner attaches to is undersized or irregular in shape, a situation could occur where the connecting element applies a force to the gate of the snaphook or carabiner. This force may cause the gate (of either a self-locking or a non-locking snaphook) to open, allowing the snaphook or carabiner to disengage from the connecting point.
NOTE: Large throat opening snap hooks should not be
connected to standard size D-rings or similar objects which will result in a load on the gate if the hook or D-ring twists or rotates. Large throat snap hooks are designed for use on xed structural elements such as rebar or cross members that are not shaped in a way that can capture the gate of the hook.
iii. in a false engagement, where features that protrude from
the snap hook or carabiner catch on the anchor and without visual conrmation seems to be fully engaged to the anchor
point. iv. to each other. v. directly to webbing or rope lanyard or tie-back (unless
the manufacturer’s instructions for both the lanyard and
connector specically allow such a connection).
USER INSTRUCTIONS
C.
NO!NO!NO!NO!
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vi. to any object which is shaped or dimensioned such that the
snap hook or carabiner will not close and lock, or that roll-
out could occur.
3. When using an energy-absorbing lanyard, connect the energy absorber “pack” end to the harness.
b. Anchorage Strength
Depending on the application, the structure to which the D-Bolt is installed must meet strengths as given below:
1. FALL ARREST: Anchorages selected for personal fall arrest systems (PFAS) shall have a strength capable of sustaining static loads, applied in the directions permitted by the PFAS, of at least; (A) 3,600 lbs. (16kN) when certication exists (see ANSI Z359.1 for certication denition), or (B) 5,000 lbs. (22kN) in the absence of certication. When more than one PFAS is attached to an anchorage, the anchorage strengths set forth in (A) and (B) above shall be multiplied by the number of personal fall arrest systems attached to the anchorage.Per OSHA 1926.500 and 1910.66; Anchorages used for attachment of PFAS shall be independent of any anchorage being used to support or suspend platforms, and capable of supporting at least 5,000 lbs. (22kN) per user attached, or be designed, installed, and used as part of a complete PFAS which maintains a safety factory of at least two, and is supervised by a qualied person.
2. RESTRAINT: Anchors selected for restraint applications must be attached to a structure capable of sustaining a static load of at least 3,000 lbs. applied in any direction permitted by the restraint system when in use. Each anchor installation must be independently capable of sustaining this load. When more than one restraint system is attached to an anchorage, the strengths stated above must be multiplied by the number of restraint system attached to the anchorage.
Warning:
Restraint anchorages may only be used where there is no possible vertical free fall. Restraint anchorages do not have sufficient strength for fall arrest. Do not connect personal fall arrest systems to restraint anchorages.
3. WORK POSITIONING: The structure to which the anchor point
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is attached must sustain static loads applied in the directions permitted by the work positioning system of at least 3,000 lbs., or
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