WerkMaster The BOSS, MIROIR, RASP, The EDGE Operator's Manual

Download

WerkMaster Grinders & Sanders Inc.

6932 Greenwood Street, Burnaby, BC

V5A 1X8

604-629-8700

1-866-373-WERK (9375)

sales@werkmaster.com

support@werkmaster.com

OPERATOR’S MANUAL

1400 SERIES

"#$BILITY LIMITATIONS

The remedies of the user set forth under provisions of warranty outlined at the end of this manual are the exclusive and total liability of WerkMaster Grinders & Sanders Inc. with the respect to their sale or the equipment and service furnished hereunder, in connection with the performance or breach thereof, or from the sale, delivery, installation, repair or technical direction covered by or furnished under the sale, whether based on contract, warranty, negligence, indemnity, strict liability, or otherwise shall not exceed the purchase price of the unit of equipment upon which such liability is based.

WerkMaster will not in any event be liable to the user, any successors in interest or any beneficiary or assignee relating to this sale for any consequential, incidental, indirect, special or punitive damages arising out of this sale or any breach thereof, or any defects on, or failure of, or malfunction of the equipment under this sale based upon loss of use, lost profits or revenue, interest, lost goodwill, work stoppage, impairment of other goods, loss by reason of shutdown or non-operation, increased expenses of operation of the equipment, cost of purchase or replacement power of claims of users or customers of the user for service interruption whether or not such loss or damage is based on contract, warranty, negligence, indemnity, strict liability, or otherwise.

WerkMaster reserves the right to modify, alter and improve any part or parts without incurring any obligation to replace any part or parts previously sold without such modified, altered or improved part or parts.

No person is authorized to give any other warranty or to assume any additional obligation on WerkMaster’s behalf unless made in writing and signed by an officer of WerkMaster.

As a condition of these warranties, you are responsible for properly using, maintaining, and caring for your machine as outlined in this Owner’s Manual. WerkMaster recommends that you maintain copies of all maintenance records and receipts for review by WerkMaster.

USE ONLY GENUINE WERKMASTER PARTS AND ACCESSORIES FOR YOUR OWN SAFETY, THE SAFETY OF OTHERS AND THE LIFE OF YOUR MACHINE. THIS WARRANTY IS NOT VALID IF YOUR MACHINE HAS BEEN MODIFIED WITHOUT WERKMASTER’S AUTHORIZATION OR REPAIRED WITH UNAUTHORIZED REPLACEMENT PARTS.

OPERATOR’S)MANUAL))

)

CONTENTS

Introduction)....................................................................................................)1!

Machine Descriptions)....................................................................................)1!

Specifications)..................................................................................................)3!

Safety Precautions).........................................................................................)4!

Personal Protective Equipment!%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%!&! Physical and Mental Fitness!%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%!&! Safe Operating Distance!%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%!&! Power!%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%!&! Safe Operating Conditions!%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%!'! Modifications!%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%!'!

Power and Connectivity)..................................................................................)5!

General Connections!%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%!(! Adapter Cord!%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%!%%(! Pigtails!%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%!(! Quick 220 Adapter!%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%!(! Breakout Box……………………………………………………… …… ……… …… .6 Power Cord Minimum Requirements!%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%!(

Generator Minimum Requirements!%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%!)!

Introduction to the Controls)............................................................................)7!

Machine Controls!%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%!)! VFD Controls!%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%!)!

Machine Operation)..........................................................................................)7!

Changing Tools!%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%!*! Adjusting the Dust Skirt!%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%!*! Adjusting the Handle!%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%!+! Initial Start Sequence……………………………………… ………………………...9 Starting the Machine!%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%!+

Adjusting the Speed!%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%!+! Stopping the Machine!%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%!+! Installing and Removing the Pad Driver!%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%!,-! Rotation Pattern of Tooling Plates!%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%!,-!

!!!!!Changing the Primary Belt!..........................%.!!,,!

Changing the Secondary Belt!%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%!,/!

Vacuum or Water Feature Port)......................................................................)13

Disassembly/Assembly Instructions ……………………………………………14

Maintenance)..................................................................................................)15

Daily!%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%!,'! Weekly!%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%!,'! Monthly!%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%!,'!

Troubleshooting)............................................................................................)16!

Appenix – VFD Troubleshooting and Diagnostics).......................................)17!

Exploded Views and Parts List …………………………………………………...19

Glossary)........................................................................................................)24

Warranty Information)....................................................................................)25!

! !

0123!,!)

INTRODUCTION))

Congratulations on your purchase of a WerkMaster machine. WerkMaster machines allow professional surface prep, polishing, grinding, edging, buffing and restoration of virtually any surface material, including concrete, terrazzo, stone, and hardwood. This manual is provided to assist you in the operation and maintenance of your WerkMaster.

MACHINE DESCRIPTION

WerkMaster machines include the Scarab, RASP, THE EDGE, THE BOSS, MIROIR, Cobra, TITAN XT, COLOSSOS XTX and MAGNUM XTX models. To see the complete family of WerkMaster machines visit our website at

www.werkmaster.com.

RASP

• Professional hardwood floor sander

• Designed to meet the needs of contractors, facility services, equipment rentals

and DIYers

• Use SandPaperLess Refinishing System on hardwood and engineered

hardwood to safely remove aluminum oxide, wax, varnish, shellac and other floor finishes

• Use on plywood and concrete subfloors to easily removes carpet glue, thinset,

VCT glue, epoxy, paint, and to flatten and level uneven floors

• Refinish wood decks

• Disassembles into three components for easy lifting and transport

• Lightweight and easy to maneuver

• High torque with 3:1 gear reduction

• Edges to within 1/8” (3 mm) of the wall

• Use one machine for both field and edge

• Features dustless grinding and sanding when attached to appropriate HEPA

vacuum system

• Equipped with 6 counter rotating heads and the versatility of using either our

5” (127mm) ULTRA-FLEX full plate tools and sandpapers or the WerkMaster Plug ‘N Go tooling system

• Variable frequency drive lets you run at speeds from 400 RPM to 1160 RPM

• Runs using range or dryer outlet with Breakout Box (sold separately)

• Available with either 3HP 220V or 1.5 HP 110V motor

•

Change tooling and the RASP can be used to grind and polish concrete

0123!/!)

)

THE EDGE

• Concrete floor edge grinder and polisher machine

• Designed to meet the needs of flooring contractors and facility services

• Excellent for concrete edging, grinding, polishing and surface prep

• Safely removes thinset, VCT glue, carpet glue, epoxy, paint, and levels and

preps uneven floors

• Complimentary to any large planetary floor machine

• Disassembles into three components for easy lifting and transport

• Lightweight and easy to maneuver

• Edge to within 1/8” (3 mm) of the wall

• Equipped with 6 counter rotating heads and the versatility of using our 5”

(127mm) ULTRA-FLEX Plug ‘N Go tooling system

• Variable frequency drive lets you run at speeds from 400 RPM to 1160 RPM

• High torque with 3:1 gear reduction

• Runs using range or dryer outlet with Breakout Box (sold separately)

• Available with either 3HP 220V or 1.5 HP 110V motor

• Features dustless grinding and polishing when attached to appropriate HEPA

vacuum system

• Change tooling and THE EDGE can be used to sand, screen and edge

engineered hardwood, solid hardwood, wood decks, plywood and sub-floors and to polish terrazzo and stone

MIROIR

• Terrazzo and stone refinishing machine

• Designed to meet the needs of flooring contractors and facility services

• Excellent for removing sealers and contaminants, honing and polishing

• Disassembles into three components for easy lifting and transport

• Lightweight and easy to maneuver

• Edge to within 1/8” (3 mm) of the wall

• Easy to fill large mouth, 4.5 gal (17 L) water tank maintains water flow

• Equipped with 6 counter rotating heads and the versatility of using our 5”

(127mm) ULTRA-FLEX Plug ‘N Go tooling system

• Variable frequency drive lets you run at speeds from 400 RPM to 1160 RPM

• High torque with 3:1 gear reduction

• Runs using range or dryer outlet with Breakout Box (sold separately)

• Available with either 3HP 220V or 1.5 HP 110V motor

• Features dustless grinding and polishing when attached to appropriate HEPA

vacuum system

• Change tooling and the MIROIR can be used to sand, screen and edge engineered hardwood, hardwood, wood decks, plywood and sub-floors and to prep and polish concrete

0123!4!)

THE BOSS

• Multi-surface floor machine

• Designed to meet the needs of the rental market

• Use to prep concrete to safely removes thinset, VCT glue, carpet glue, epoxy

and paint; levels and preps uneven floors

• Use on hardwood and engineered hardwood to safely remove aluminum oxide

and other finishes

• Use to refinish wood decks

• Prep wood and other subfloors by removing thinset, VCT glue, carpet glue,

epoxy and paint

• Disassembles into three components for easy lifting and transport

• Lightweight and easy to maneuver

• Edges to within 1/8” (3 mm) of the wall

• Features 6 counter rotating heads and the versatility of using either our 5”

(127mm) ULTRA-FLEX full plate tools and sandpapers or the WerkMaster Plug ‘N Go tooling system

• Variable frequency drive lets you run at speeds from 400 RPM to 700 RPM

• Runs using range or dryer outlet with Breakout Box (sold separately)

• Available with either 3HP 220V or 1.5 HP 110V motor

SPECIFICATIONS

! !

MODEL

RASP

THE EDGE

MIROIR

THE BOSS

230V

110V

230V

110V

230V

110V

230V

110V

Dimensions: l x w in l x w cm

14.5 x 14.5 37 x 37

Disc Size: in / cm

5 / 12.7

Weight: lb / kg

206 / 93.4

212 / 96.16

206 / 93.4

Disc Speed: RPM

400-1160

400-700

Horsepower: HP

1.5 3 1.5 3 1.5 3 1.5

Phase: Ph

Single

Vacuum Req: CFM

200

Min. Generator: kW

4.5+

2.0+

4.5+

2.0+

4.5+

2.0+

4.5+

2.0+

Frequency: Hz

50 / 60

! ! !

0123!&!)

SAFETY PRECAUTIONS

)

Read this manual and all the safety precautions before attempting to

operate WerkMaster machines. Failure to follow the safety precautions may

result in severe personal injury or death. This product is intended for

commercial use.

• Wear eye and ear protection at all times when operating WerkMaster

machines. Use only ANSI/OSHA-approved safety glasses to help prevent eye injury.

• Wear appropriate clothing and footwear when operating WerkMaster

machines. Do not wear loose clothing or jewelry that may become entangled in moving parts.

• Exposure to wood dust may cause health problems. To reduce your risk, work

in a well-ventilated area, use a dust control system such as an industrialstyle vacuum, and wear approved personal safety equipment, such as a dust or particle respirator designed to filter out microscopic particles.

• Crystalline silica from bricks and concrete and other masonry products may

cause health problems. To reduce your risk, work in a well-ventilated area, use a dust control system such as an industrial-style vacuum, and wear approved personal safety equipment, such as a dust or particle respirator designed to filter out microscopic particles.

• NEVER operate WerkMaster machines under the influence of drugs or

alcohol, when taking medications that impair the senses or reactions, or when excessively tired or under stress.

• Only operate and maintain WerkMaster machines if you are trained in their

use and are in good physical condition and mental health. You must be physically able to handle their bulk, weight and power.

• WerkMaster machines are to be operated by one person at a time. Maintain a

safe operating distance from other personnel. Keep bystanders a safe distance away during operation by blocking off the work area in all directions with roping, safety netting, or other material. Failure to do so may result in someone being injured by flying debris or being exposed to harmful dust and noise.

• Maintain a safe operating distance from flammable materials. Sparks from the

cutting action of WerkMaster machines may ignite flammable materials or vapors.

• Unplug the WerkMaster’s power cord when not in use and before servicing or

changing tooling plates.

• DO NOT disconnect power by pulling the cord. To disconnect power, grasp

the plug, not the cord. Push the plug in and turn clockwise to engage; turn counter-clockwise and pull to remove.

• DO NOT turn on the WerkMaster while it is tilted back. Any tooling fastened to

the WerkMaster may eject and become a lethal projectile.

Personal Protective

Equipment

Physical and

Mental Fitness

Safe Operating Distance

Power

! ! ! !!!!!!!!!!!!!!!!!!!!!!!!!!!!!!! )WARNING)

0123!'!)

• Ground this floor-finishing machine while in use to protect the operator from

electric shock. The machine is provided with a three-conductor cord and a three-contact grounding type attachment plug to fit the proper grounding type receptacle. The green (or green and yellow) conductor in the cord is the grounding wire. NEVER connect this wire to other than the grounding pin of the attachment plug.

• Be sure all safety decals on the machine may be clearly read and understood.

Replace damaged or missing decals immediately.

• Maintain WerkMaster machines in safe operating condition with all guards in

place and secure, all mechanical fasteners tight, all controls in working order, and the grinder configured for the job application, whether concrete, natural stone, wood or other surfaces.

• To prevent damage to your machine or severe personal injury, avoid

protruding slab inserts, nails, screws, Hilti anchors, rebar, embedded bolts or any other debris, pipe extensions, machinery bases, or any objects that transmit sudden shock to the grinding assembly.

• Inspect the discs carefully before installing. DO NOT use any discs that exhibit

signs of damage, as severe personal injury or damage to the equipment could result.

• NEVER leave WerkMaster machines running unattended.

• Risk of Explosion: Grinding/polishing concrete surfaces and sanding/finishing

wood floors can result in an explosive mixture of fine dust and air. Use this machine only in well-ventilated area free from any flame, match or combustible materials.

Dust generated from sanding wood floors can spontaneously ignite or explode. Promptly dispose of any sanding dust in a metal container clear of any combustibles. Do not dispose in a fire.

DO NOT modify WerkMaster machines. Modifications will void the warranty

and may result in injury to persons and damage to the machine.

POWER AND CONNECTIVITY

WerkMaster machines are outfitted with a variable-frequency drive (VFD) that allows the desired grinding speed to be selected. Along with controlling the speed of the machine, the VFD features include the following:

• Undervoltage protection (damages most single-phase motors)

• +/- 10% voltage protection

• 60 Hz and 50 Hz capability (international)

• Wide voltage range for 230V models (200–230V)

• Soft start (smaller generator requirements)

• Monitor pad speed display

NEVER open the VFD panel while plugged in or immediately after unplugging the power cord. Severe injury or death may result.

Safe Operating Conditions

Modifications

! ! ! !!!!!!!!!!!!!!!!!!!!!!!!!!!!!!! ))DANGER)

0123!(!)

WerkMaster machines come with a variety of different plug configurations. The following table lists the plugs that are typically used.

! !

! ! ! !

WerkMaster machines come in a variety of voltage and phase configurations. They are typically configured to operate on 208-230V single-phase power. They are capable of operating on single-phase 208-230V power, as well as 110V using a Breakout Box.

Pigtails are plug ends with unfinished bare wire on one end for hooking in to panels. Pigtails are used when connectivity is unknown, when connecting to the power grid of an unfinished building that has no power receptacles, or when operating certain generators.

Certified electricians ONLY should make and/or install a pigtail in to a panel.

When using the machines in a residential environment, source power may be hard to find. Plug two 110V cords from the Quick 220 into the 110V wall outlet on two (2) separate circuits on opposite sides of the panel. Plug the WerkMaster machine into the Quick 220 adapter.

Draws power form either a stove/range or a dryer outlet and breaks it out into 2 x 20 Amp circuits that can be used to power both a WerkMaster machine and auxiliary equipment such as a vacuum or the 110V Quad Box (sold separately).

The following table lists the requirements for power cords.

! !

MODEL RASP THE EDGE MIROIR THE BOSS

Voltage

230V

110V

230V

110V

230V

110V

230V

110V

Breaker Size

20A

15A

20A

15A

20A

15A

20A

15A

Phase Configuration

Single

Cord End

3 pole 2 wire 20A Twist Lock

Straight blades

3 pole 2 wire 20A Twist Lock

Straight blades

3 pole 2 wire 20A Twist Lock

Straight blades

3 pole 2 wire 20A Twist Lock

Straight blades

General Connections

Adapter Cord

Pigtails

Quick 220 Adapter

Breakout Box

Power Cord

Minimum Requirements

MODEL RASP THE EDGE MIROIR THE BOSS

230V

110V

230V

110V

230V

110V

230V

110V

Max. Distance

300 ft

50 ft 300 ft

50 ft

Min. Gauge Requirement

12/3 14/3 12/3 14/3 12/3 14/3 12/3 14/3

! ! ! !!!!!!!!!!!!!!!!!!!!!!!!!!!!!!! ))DANGER)

0123!)!)

The minimum generator requirement for the 220V model is 4.5+ kW. The 110V machine requires at minimum a 2.0+ generator.!

Exercise extreme caution at all times when working with electrical power. WerkMaster strongly recommends that only certified electricians be permitted to work with electrical power sources within customers’ facility or on their job site.

INTRODUCTION TO THE CONTROLS

The START button (A) is on the handle (Fig 2); the SPEED control (B) is on the VFD (Fig 1).

The VFD controls are locked out to avoid accidentally changing necessary parameters.

MACHINE OPERATION

)

ALWAYS turn off and disconnect power from the machine when performing any operations to the bottom of the machine. The machine and the tooling may be hot after using.

! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! !!!!!! ! !!!!!!!!!!!!!!!!!!!!!!!!!!A)! ! ! ! ! !!!D))))))))))))M) ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! !

! ! ! )))))))))) ) ) ) ) ) ) )

C) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) )J) ) ) ) )

))))))))

) I) ) ) ) ) ) ) ) ) B) ) ) ) )

N)) )))))))))) ) ) ) ) ) ) ) ) ) ) ) ) ) ))

! ! ! ! ! ! ! ! ! ! ! ! ! !!!! ! ! ! ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ))))) ! ! ! ! ! ! ! ! L) ) ) ) ) ) ) ) ) ) ) !

Generator

Minimum Requirements

Machine Controls

VFD Controls

! ! ! !!!!!!!!!!!!!!!!!!!!!!!!!!!!!!! )WARNING)

0123!*!)

!!!!!!Fig. 1 Fig. 2 Fig. 3

! ! ! ! ! ! )))))))) ! ! ! ! ! ! ! ! ! ! ! ! J)

5) ! ! !!!!! ! ! ! ! ! ! H)

6) ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! G) ! ! ! ! ! ! ! ! ! ! ! ! !!!!!K)

! ! ! ! ! ! ! ! ! ! ! ! ! ) !

!!!!!!Fig. 4 Fig. 5 Fig. 6

! ! ! ! !

To change tooling:

1. Unplug the power cord from the twist lock plug (C). Ensure the handle is in its full upright position (Fig 2). Tilt the machine back (Fig 3). Choose the appropriate tooling holder attachment – magnetic Plug ‘N Go plate (D) for Metal Bond tools or Foam Hook and Loop Adapter plate for polishing resins and sandpaper. Insert the 2 shear pins through the compression foam pad (E) into the rubber grommets on the pad driver (F). Attach the corresponding tooling to the plate.

2. Return the machine to the upright position (Fig 2).

The dust skirt (G) serves as a seal for the bottom of the machine to act as a vacuum chamber helping the dust stay contained under the machine. If the skirt is too far from the ground, the dust containment is reduced.

To adjust the skirt:

1. Pull one end of the skirt off the machine until you reach the middle of the skirt.

2. Position the skirt until it is barely touching the ground and repeat with the other end.

3. Pull the skirt snug. The two ends of the skirt should not touch. You may have a gap of up to ½ inch. Using the fabric connector cover the gap.

Avoid positioning the skirt too low as it will drag against the ground, wearing the skirt out prematurely and possibly preventing smooth machine movement.

! ! ! !

Changing Tools

)

Adjusting the Dust Skirt

! ! ! !!!!!!!!!!!!!!!!!!!!!!!!!!!!!!! ))CAUTION)

0123!+!)

To adjust the handle, pull the pin (H). Adjust the handle to a comfortable operating position. Release the pull pin and allow it to click into the positioning hole.

Failure to check the pull pin is fully engaged could result in damage to the machine or personal injury as the handle could release unexpectedly when the machine is being operated or tilted back.

! !

When the machine is first plugged in, a start-up screen (I) will flash STOP.

To start the machine, gently squeeze the activation lever (J) and press and release the START button (A).

DO NOT lift the machine off the ground while starting it. Doing so could cause the diamonds to release from the machine, resulting in damage to the floor or personal injury.

The speed of the machine can be adjusted when the machine is running or stopped. To adjust the speed, rotate the speed control knob (B) on the VFD clockwise to speed it up, or counterclockwise to slow it down. Always start the machine at the lowest speed and adjust as necessary.

Once the machine reaches the desired speed, the speed will remain constant as long as the load applied remains below 100%. If the machine is running at speed and the load begins to exceed 100%, the machine will reduce its speed as a protective measure to try and alleviate the outstanding load. The current running speed will be displayed. This happens under demanding conditions and is normal.

If the machine is not able to maintain the minimum speed for more than 30 seconds the machine will turn off. This is a normal protective measure. To prevent this from reoccurring alleviate some of the load and then resume operation.

! !

Let go of the activation lever.

When you unplug the machine, the screen will stay lit for a few seconds as the VFD drains the power from its internal capacitors. This is normal.

) ) )

NEVER open the VFD panel while plugged in or immediately after unplugging the power cord. Severe injury or death may result.

! !

Adjusting the Handle

Initial Start Sequence

Starting the Machine

Adjusting the Speed

Stopping the Machine

! ! ! !!!!!!!!!!!!!!!!!!!!!!!!!!!!!!! )WARNING)

! ! ! !!!!!!!!!!!!!!!!!!!!!!!!!!!!!!! ))DANGER)

! ! ! !!!!!!!!!!!!!!!!!!!!!!!!!!!!!!! )WARNING)

0123!,-!)

To install and remove the pad driver on the bottom of the machine, you will need a 17 mm socket wrench, a soft face mallet, and some medium-strength thread locker (blue Loctite 243 or equivalent).

To remove the pad driver:

1. Slip the 17 mm socket wrench over the pad driver bolt and strike the wrench with the soft face mallet in a counter-clockwise direction.

2. When installing a new pad driver or re-installing an existing one, apply a generous amount of thread locker compound to the bolt and the threaded drive shaft. Insert the bolt through the hole in the pad driver. Reapply thread locking compound every time a pad driver is removed.

3. Line up the bolt to the threaded end of the shaft and start the first couple of threads.

4. Once the bolt is engaged, make sure that the drive shaft is properly seated within the pad driver slot before tightening the bolt all the way.

Failure to seat the pad driver could result in the pad driver slot being damaged, the threads in the shaft being stripped, the machine leaving heavy tool marks, and the tooling overheating.

Discs 1, 2, and 3 rotate clockwise

! ! ! !

Discs 4, 5, and 6 rotate counter-clockwise

! ! ! ! 78998:!8;!<3=>?1@93=!AB9C!DE:F3=3G!988HBD2!IH193@!1DG!JH8J>AB@3!1DG!J8ED93=JH8J>AB@3!H1F3HBD2%! ! ! ! ! ! ! ! ! ! ! ! ! ! !

Installing and Removing

the Pad Driver

Rotation Pattern of

Tooling Plates

! ! ! !!!!!!!!!!!!!!!!!!!!!!!!!!!!!!! ))CAUTION)

0123!,,!)

Motor Mount Assembly Handle

Motor Mount Assembly

Motor Shaft Thumbscrews Primary Driven Housing

Primary Driven Sprocket

Motor Coupling

Primary Belt

Belt Tensioner

Pull Pin

Cover Plate

Cover Plate Gasket

Flanged Bearing Drive Train Top Plate

Secondary Belt

Sprockets

Drive Train Gasket

Drive Train Bottom Plate

M8 Flat Socket Screws

Water Baffles (MIROIR only)

Baffle Screws (MIROIR only)

Fig. 7

Changing the Primary

Belt

0123!,/!)

To change the Primary Belt:

1. Disconnect the power and ensure the handle is in the upright position.

2. Unscrew the handle control cable (K) (Fig 5) from the VFD.

3. Remove the pull pins from each handle arm (L) (Fig 2) and roll the handle assembly away from the machine.

4. Remove the four thumbscrews (Fig 7) from the motor mounting assembly.

5. Use the handle in the motor mounting assembly to lift the motor mounting assembly straight up until the motor shaft is completely clear of the base.

6. Remove the four M10 flat socket cap screws on the primary driven housing exposing the primary belt.

7. Loosen the four M8 hex head bolts and the M10 hex head bolt on the belt tensioner and slide forward to relieve tension.

8. Remove and replace the belt.

9. Tighten the M10 hex head bolt on the belt tensioner so that the belt tension is 30 in/lb then tighten the four M8 hex head bolts.

10. Replace the primary housing and then replace the four M10 flat socket cap screws on the primary housing.

11. Lower the motor mounting assembly onto the motor shaft making sure to line up the motor coupling with the drive shaft.

12. Replace the four thumbscrews in the motor mounting assembly.

13. Roll the handle assembly back into place and reconnect the handle arms by pushing the pull pins through the holes and into the base.

14. Reconnect the handle control cable in the VFD.

Jack Points

Secondary Belt Path

Fig. 8 Fig. 9

To change the secondary belt:

1. Disconnect power and ensure the handle is in the upright position.

2. Tilt the machine back (Fig 3).

3. Remove the Plug ‘N Go plates and pad drivers.

4. MIROIR only: Remove the water baffles.

5. Remove the thirteen M8 flat socket screws from the drive train bottom (Fig

8).

6. Insert six long M8 screws into the jack point threaded holes until snug.

7. Make a half turn of each screw clockwise until the drive train plates start to separate.

8. Separate the drive train top plate from the drive train bottom plate exposing the sprockets and belts. Remove the jack point screws.

9. Remove the gasket.

10. Remove the broken/damaged belt.

11. Replace the belt (Fig 9). NOTE: Removing one sprocket and the shaft assembly may make the belt installation easier,

12. Replace the gasket.

Changing the Secondary

Belt

0123!,4!)

13. Carefully line up the bottom plate with the shafts.

14. Apply Anti-Seize on the long M8 screws.

15. Thread five of the long M8 screws through the bottom plate at the four corners and one near the center.

16. Slowly and evenly make a half turn of each screw in a clockwise direction until all the shafts are lined up with the bottom plate.

17. Thread in all the remaining M8 screws and in a clockwise direction slowly clamp the drive train plates together.

18. Tighten each M8 screw to 150 in/lbs.

19. MIROIR only: Replace the water baffles and apply blue Loctite to all water baffle fasteners.

20. ALL OTHER MODELS: Apply blue Loctite to the four short jack point screws and replace.

NOTE: Replace all gaskets every time the gaskets are removed or the

Drive Train is opened.

VACUUM PORT

For the RASP, The EDGE, the MIROIR, and The BOSS:

The vacuum recommended for all machines has a minimum CFM OF 200.

1. ALWAYS run vacuum when sanding or grinding.

2. The vacuum port accepts a standard 2” vacuum hose cuff.

3. Always refer to vacuum manual.

NOTE: ONLY use a wet/dry vacuum with the MIROIR.

WATER FEATURE

The MIROIR is equipped with a water feature.

To use the water feature: C

1. Ensure the flow control valve is closed (B).

2. Fill the water tank (A).

3. Insert water feature plug into the vacuum port (C).

4. Slowly open the flow control valve to the desired water flow and close as

required.

5. Operate machine normally.

Use extreme caution when working with electricity and water. Severe injury or death may occur if caution is not used.

! ! ! !!!!!!!!!!!!!!!!!!!!!!!!!!!!!!! ))DANGER)

0123!,&!)

DISASSEMBLY / ASSEMBLY INSTRUCTIONS

To disassemble:

1. Disconnect power.

2. Unscrew handle control cable (K) from VFD (Fig 5 on p 8)

3. Remove pull pins (L) from each handle arm and roll handle assembly away from machine (Fig 2 on p 7).

4. Remove the four thumbscrews (N) from the motor mounting assembly.

5. Use handle in the motor mounting assembly to lift the motor mounting assembly straight up until motor shaft is completely clear of the base.

6. Located on the bottom of the base is a recessed handle (M) (Fig 3 on p 7) for carrying the base.

To assemble:

1. Lower the motor mounting assembly onto the motor shaft making sure to line up the motor coupling with the drive shaft.

2. Replace the four thumbscrews in the motor mounting assembly.

3. Roll the handle assembly back into place and reconnect the handle arms by pushing the pull pins through the holes and into the base.

4. Reconnect the handle control cable in the VFD.

'% Connect to power.! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! !

0123!,'!)

MAINTENANCE

Disconnect power before performing any maintenance, cleaning, or repair to your machine.

After wet operation, wash bottom of the machine thoroughly, failure to do so may result in damaged bearing seals.

Do not use any sharp object or abrasive pad to clean the bearing seals. This can compromise the bearing seals.

• Wipe down the machine after every job.

• Gently remove dirt and debris from the pad driver.

• Check to ensure the pad driver bolts are tight. If loose, remove pad driver and

apply blue thread locker (Locktite 243).

• Check grommets and replace if necessary.

• Vacuum, wash and thoroughly dry the underside of the machine.

• Inspect the plug ends for signs of carbon deposits and arcing.

• Check all fasteners and tighten if necessary.

• Inspect bearings seals around shaft for any wear or damage.

• Inspect the handle wires for damage.

• Blow off the VFD heat sink with compressed air.

• Using a soft scrub pad, remove any excess dirt build-up from the bottom plate

and back side of the pad drivers.

• Check all strain reliefs and make sure they are tight. (Strain reliefs are the

plastic nuts that secure the wires that come out of the handle and VFD.)

• Clean and lubricate wheels.

• Using an extremely light abrasive pad, remove any topical rust from the shafts.

Daily

Weekly

Monthly

! ! ! !!!!!!!!!!!!!!!!!!!!!!!!!!!!!!! )WARNING)

! ! ! !!!!!!!!!!!!!!!!!!!!!!!!!!!!!!! ))CAUTION)

0123!,(!)

TROUBLESHOOTING )

ISSUE)

TEST!

SOLUTIONS!

?1JCBD3!ABHH!D89!9E=D!8D%!

KC3J>!1HH!I8A3=!J8DD3J9B8D@%!?1>3!@E=3! 9C3!@8E=J3!I8A3=!:339@!9C3!:1JCBD3L@! :BDB:E:!I8A3=!=3MEB=3:3D9@!N@33! Power&Cord&Minimum&Requirements&&p.&5O%!

• 0HE2!BD!9C3!:1JCBD3%!

• KC3J>!98!@33!B;!1DP!F=31>3=@!8=!;E@3@!1=3!9=BII3G!8=!FH8AD%!

• KC3J>!98!@33!9C3!C1DGH3!1J9BQ19B8D!H3Q3=!B@!D89!G3I=3@@3G%!

• R1Q3!1!ME1HB;B3G!3H3J9=BJB1D!93@9!9C3!@8E=J3!I8A3=!98!@33!B;!B9!:339@!

9C3!:1JCBD3L@!:BDB:E:!I8A3=!=3MEB=3:3D9@%!!

• 0=3@@!ST$UT!FE998D!ACBH3!1J9BQ19B8D!H3Q3=!B@!G3I=3@@3G%!

V5W!9E=D@!8D!FE9!:1JCBD3! ABHH!D89!@91=9%!

KC3J>!9C3!V5W!GB@IH1P!;8=!3==8=!J8G3@! Nsee&Appendix&p.&14O%!!

• #;!D8!3==8=!J8G3!B@!GB@IH1P3GX!JC3J>!B;!9C3!J8D9=8H!J1FH3!B@!IHE223G!

BD98!9C3!:1JCBD3%!!

• #;!9C3!V5W!3==8=!J8G3!B@!YH8A!Q8H9123Z!C1Q3!1!ME1HB;B3G!3H3J9=BJB1D!

93@9!9C3!@8E=J3!I8A3=!1DG!:1>3!9C3!D3J3@@1=P!1G[E@9:3D9@!98! 9C3!AB=BD2!98!@EIIHP!9C3!:1JCBD3!AB9C!B9@!=3MEB=3G!BDIE9!I8A3=%!

?1JCBD3!=ED@!;8=!1!@C8=9!9B:3! 1DG!9C3D!@CE9@!G8AD%!

KC3J>!9C3!JB=JEB9!F=31>3=!98!@33!B;!B9!B@! 9=BII3G!8=!9C3!;E@3!B;!B9!B@!FH8AD%!

• KC3J>!98!:1>3!@E=3!9C19!9C3!I8A3=!@8E=J3!C1@!9C3!1II=8I=B193HP!

@B\3G!F=31>3=!8=!;E@3!98!:339!9C3!:1JCBD3L@!:BDB:E:!I8A3=! =3MEB=3:3D9@%!!

• ?1>3!@E=3!9C3!23D3=198=!:339@!9C3!:1JCBD3L@!:BDB:E:!I8A3=!

=3MEB=3:3D9@%!!

• R1Q3!1D!3H3J9=BJB1D!I3=;8=:!1!Q8H9123!93@9!ACBH3!9C3!:1JCBD3!B@!

EDG3=!H81G!98!@33!B;!9C3!Q8H9123!G=8I@!F3H8A!9C3!:1JCBD3L@! :BDB:E:!I8A3=!=3MEB=3:3D9@%!

01G!G=BQ3=@!1=3!D89!9E=DBD2!8=! 8DHP!8D3!I1G!G=BQ3=!B@! 9E=DBD2%!

WB@J8DD3J9!9C3!I8A3=!1DG!9BH9!9C3! :1JCBD3!F1J>%!SIBD!8D3!I1G!FP!C1DG%!!

• #;!9C3!I1G!9E=D@!BDG3I3DG3D9HPX!=3IH1J3!9C3!@3J8DG1=P!F3H9%!]8!98!

AAA%A3=>:1@93=%J8:^@EII8=9%!

• #;!1HH!I1G!G=BQ3=@!9E=D!FE9!9C3!:898=!;1D!G83@!D89!9E=DX!=3IH1J3 !9 C 3 !

I=B:1=P!F3H9%!S33!U3I1B=!_!?1BD93D1DJ3!QBG38@!19!AAA%! <3=>:1@93=%J8:%!

`89!1HH!GB@J@!1=3!2=BDGBD2!9C3! ;H88=%!

WB@J8DD3J9!9C3!I8A3=!1DG!9BH9!9C3! :1JCBD3!F1J>%!VB@E1HHP!BD@I3J9!31JC!I1G! G=BQ3=!C3B2C9!121BD@9!9C3!1G[1J3D9!I1G! G=BQ3=%!

• ?1>3!@E=3!1HH!I1G!G=BQ3=@!1=3!@3193G!I=8I3=HP!8D!9C3!@C1;9@%!!

• ?1>3!@E=3!2=BDGBD2!^!I8HB@CBD2!^!@1DGBD2!:3GB1!B@!@3193G!I=8I3=HP!

8D!9C3!I1G!G=BQ3=@%!

• ?1>3!@E=3!2=BDGBD2!^!I8HB@CBD2!^!@1DGBD2!:3GB1!B@!A8=D!3Q3DHP!1DG!

JC1D23!8E9!1DP!:3GB1!B;!ED3Q3D%!

• ?1>3!@E=3!J8:I=3@@B8D!;81:@!1=3!I8@B9B8D3G!1=8EDG!9C3!FE:I3=@!

6aJ3@@BQ3!D8B@3!8=!QBF=19B8D!B@! ;3H9!8=!C31=G!ACBH3!=EDDBD2! 9C3!:1JCBD3%!

WB@J8DD3J9!9C3!I8A3=!1DG!9BH9!9C3! :1JCBD3!F1J>%!SIBD!8D3!I1G!FP!C1DG%! "B@93D!;8=!1!JHBJ>BD2!@8EDG!8=!2=B9bHB>3! ;33HBD2%!

• KC3J>!9C19!1HH!988HBD2!B@!BD!9C3!J8==3J9!IBD!C8H3@!8D!9C3!I1G!G=BQ3=@%!

• U3IH1J3!9C3!F31=BD2@%!K8D91J9!93JCDBJ1H!@EII8=9c!*((b4)4b+4)'!;8=!

BD@9=EJ9B8D@%!

T88HBD2!F3J8:3@!GB@H8G23G! ;=8:!9C3!:1JCBD3!ACBH3! 8I3=19BD2%!

WB@J8DD3J9!9C3!I8A3=!1DG!9BH9!9C3! :1JCBD3!F1J>%!U3:8Q3!1DG!BD@I3J9!1HH! 988HBD2%!TCB@!BDJHEG3@!9C3!IBD@X!988HBD2! IH193@X!1DG!I1G!G=BQ3=@%!

• #;!9C3!IBD!C8H3@!1=3!3aJ3@@BQ3HP!G1:123GX!=3IH1J3!9C3!I1G!G= BQ 3 =@ %!

• #;!9C3!2=8::39@^FE:I3=@!8D!9C3!I1G!G=BQ3=@!1=3!G1:123GX!=3IH1J3!

9C3!G1:123G!I1=9@%!

• #;!9C3!IBD@!8D!9C3!GB1:8DG@!8=!988HBD2!IH193@!1=3!G1:123G!8=!

:B@@BD2X!=3IH1J3!9C3!IBD@%!

TC3!:1JCBD3!C1DGH3! :1H;EDJ9B8D@%!!

KC3J>!9C3!C1DGH3!IHE2!98!@33!B;!B9!C1@! J8:3!H88@3%!

• S3JE=3!9C3!C1DGH3!IHE2%!#;!9C3!C1DGH3!J8D9=8H@!1=3!@9BHH!

:1H;EDJ9B8DBD2X!J8D91J9!JE@98:3=!@3=QBJ3!;8=!BD@9=EJ9B8D@%!

V5W!:1>3@!I8IIBD2!D8B@3! 1DG!@91=9@!98!@:8>3%!

***Disconnect)power) immediately!***!

<1B9!;8=!,d/!C8E=@X!9C3D!=3:8Q3!9C3!V5W! J8Q3=!1DG!JC3J>!3H3J9=8DBJ!J8:I8D3D9@! ;8=!GB@J8H8=19B8DX!@J8=JCBD2X!8=!@A3HHBD2%!

• K8D91J9!1!G31H3=!8=!93JCDBJ1H!@EII8=9c!*((%4)4%+4)'%!

V5W!@J=33D!GB@IH1P@!3==8=! :3@@123!8=!EDE@E1H!@J=33D! GB@IH1P%!

"88>!EI!9C3!:3@@123!BD!9C3!$II3DGBa%!

• K8D91J9!93JCDBJ1H!@EII8=9c!*((%4)4%+4)'%!

0123!,)!)

APPENDIX – KBDA VFD TROUBLESHOOTING AND DIAGNOSTICS

The following table shows the 4-digit display readout of drive status, operating parameters, and faults.

! ! !

DO NOT depend on the LEDs or the 4-Digit Display to no longer be illuminated

as a guaranteed POWER OFF condition. Be sure the main power switch or

circuit breaker is in the OFF position

BEFORE servicing the drive.

DISPLAY

DESCRIPTION

DISPLAY

DESCRIPTION

StoP

Drive Stopped – Indicates that the drive is in Stop Mode. Function No.

4.03 set to “0001.”

Err2

Keypad Communication Error – Indicates that the keypad failed to initialize when the drive is powered up. This is an abnormal condition -

–LU–

Low Voltage Trip – Indicates that the AC line input voltage is below the Undervoltage Trip Point.

Err4

IODA Error – Indicates that the drive has lost communication with the IODA.

–OU–!

Overvoltage Trip – Indicates that the AC line input voltage is above the Overvoltage Trip Point.

–SC–!

Short Circuit Fault – Indicates that the drive

detected a short circuit at the

motor (phase-

to-phase).

OL–t

Overload Trip (l2t Timeout) – Indicates that the motor has been overloaded for an extended period of time.

Err1

Data Enter Error – Indicates that the drive is

in the Program Mode

and a non-valid

parameter change

has been attempted.

CS–t

Current Source Trip – Indicates that the current signal output (from the IODA) has been opened.

Err3!

Flash)Memory)Error)–)#DGBJ193@!9C19!1!;H1@C

! :3:8=P!3==8=!8D!9C3!G=BQ3!C1@!8JJE==3G%! TCB@!B@!1D!1FD8=:1H!J8DGB9B8D!d!J8D91J9!! <3=>?1@93=!T3JCDBJ1H!SEII8=9!at ,b(-&b (/+b*)--%

–PL–!

AC Line Phase Loss Detection – Indicates that the drive has detected a loss of one of the phases.

! ! ! !!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!! )))))WARNING)

Digital Readout Codes

0123!,*!)

APPENDIX – LENZE VFD TROUBLESHOOTING AND DIAGNOSTICS

! !

STATUS WARNING MESSAGES

Status / Warning

Cause

Remedy

Current Limit reached

Motor overload.

Press the reset button or unplug the machine for 30 seconds.

! 6==!

Error

Invalid data was entered, or an invalid command was attempted.

5K"!

Fast Current Limit

Overload.

Verify drive/motor are proper size for application.

S980!

Output frequency - ) Hz (outputs U, V, W inhibited)

Stop has been commanded from the keypad, terminal strip, or network.

Apply Start command.

FAULT MESSAGES

The messages below show how they will appear on the display when the drive trips. When looking at the Fault History (P500) the F_ will not appear in the fault message.

Fault

Cause

Remedy

F_PF

High Temperature fault

Drive is too hot inside.

• Reduce drive load

• Improve cooling

F_cft

Forced Translation fault

An EPM from an old drive put in new drive causes to trip fault.

Press (M) mode button twice to reset.

F_F1

EPM fault

EPM missing or defective.

Power down and replace EPM.

F_F2

Internal faults

Contact WerkMaster technical support at

1.866.373.9375.

F_FH

High DC Bus Voltage fault

Mains voltage is too high.

Check mains voltage.

F_LF

Low DC Bus Voltage fault

Mains voltage too low.

Check mains voltage.

F_nid

No Motor ID fault

An attempt was made to start the drive in Vector or Enhanced VHz mode prior to performing the Motor Autocalibration.

Contact WerkMaster technical support at

1.866.373.9375.

F_OF1

Output fault: Ground fault

Grounded motor phase.

Check motor/motor cable.

Excessive capacitive charging current of the motor cable.

Use shorter motor cables with lower charging current.

F_OF

Output fault: Transistor fault

Output short circuit.

Check motor/motor cable.

Severe motor overload due to

• Mechanical problem

• Drive/motor too small for

application

• Check machine/system

• Verify drive/motor are

proper size for application

Failed output transistor.

Contact WerkMaster technical support at

1.866.373.9375.

F_PF

Motor Overload fault

Excessive motor load for too long.

Verify drive and motor are proper size for application.

Severe motor overload due to

• Mechanical problem Drive/motor too small for application

• Check machine/system

• Verify drive/motor are

proper size for application

F_SF

Single-Phase fault

A mains phase has been lost.

Check mains voltage.

F_LF

Start fault

Start command was present when power was applied.

Must wait at least two seconds after power-up to apply Start command.

! ! !!!!NOTE:!!TC3!G=BQ3!J1D!8DHP!F3!=3@91=93G!B;!9C3!3==8=!:3@@123!C1@!F33D!=3@39%!

0123!,+!)

EXPLODED VIEWS AND PARTS LISTS – RASP /EDGE /MIROIR /BOSS

! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! !

?eTeU!!!$SS6?7"f!!!0$UTS!!!"#ST!

#T6?!

gTf!

0$UT!`h?76U!

W6SKU#0T#ee`!

1 1 530-0050-00 or

530-0047-00

Motor, 3Hp, 3Ph, 230V Motor, 1.5Hp, 110V,

2 1 120-0093-01

Motor Mount Assembly

3 4 590-0265-00

Fastener

4 1 120-0094-01

Motor Shroud Assembly

5 5 590-0190-00

Fastener

6 9 590-0140-00

Fastener

7 1 540-0156-00

Strain Relief

8 4 540-0375-00

Vibration Dampener

9 8 590-0133-00

Fastener

1 1 120-0101-00 or

120-0112-00

VFD Assembly, KBDA VFD Assembly, Lenze

11 1 540-0335-01

Flexible Conduit

12 2 540-0413-00

Cable Retainer

0123!/-!)

)

! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! !

WU#V6!!!TU$#`!!!$SS6?7"f!!!0$UTS!!!"#ST!

#T6?!

gTf!

0$UT!`h?76U!

W6SKU#0T#ee`!

1 1 100-1139-02

Drive Train Upper Plate

2 5 110-0177-00

Sprocket, Short Shaft Assembly

3 1 110-0182-00

Sprocket, Long Shaft Assembly

4 2 110-0092-01

Idler Assembly

5 4 590-0151-00

Flat Washer

6 1 520-0060-00

Belt

7 1 100-1138-03

Drive Train Lower Plate

8 1 580-0355-02

Drive Train Gasket

9 2 580-0357-01

590-0338-00

Fastener

11 2 590-0246-00

Fastener

12 2 590-0367-00

Washer

PARTS LIST

DESCRIPTION

PART NUMBER

QTY

ITEM

1400E, Drive Train Upper Plate

100-1139-0211

P42-8MGT-20 Sprocket, 6005 Short Shaft Assembly

110-0177-0052

P42-8MGT-20 Sprocket, Long Shaft Assembly

110-0182-00

Raptor XT, P22-8MGT2-20, Idler Assembly

110-0092-01 24

Flat Washer, M14, SS590-0151-00

Belt, TP1512-8MGT-20

520-0060-0016

1400E, Drive Train Lower Plate

100-1138-0317

1400E, Drive Train Gasket580-0355-02

Pin, 15mmOD x 55mm580-0357-0129 Fastener, M8-1.25 x 60mm, Flat Soc Cap, SS590-0338-001310 Fastener, M6-1_0 x 16mm, Hex Cap, SS590-0246-00211

0.25in NEOPRENE 18-8 SS BONDED SEALING WASHER590-0367-00 212

0123!/,!)

! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! !

! !

7$S6!!!$SS6?7"f!!!0$UTS!!!"#ST!

ITEM

QTY

PART NUMBER

DESCRIPTION

1 1 580-0354-01

Drive Train Cover Gasket

2 1 110-0181-01

Cover Assembly

3 1 500-0301-00

Sprocket

4 1 500-0107-00

Taper Lock Bushing

5 4 590-0193-00

Fastener

6 1 110-0208-00

Primary Drive Sprocket Assembly

7 4 590-0141-00

Fastener

8 1 520-0061-00

Belt

9 1 110-0185-01

Primary Housing Assembly

10 4 590-0329-00

Fastener

11 4 590-0124-00

Fastener

12 5 590-0142-00

Fastener

13 1 590-0126-00

Fastener

14 1 500-0306-00

Four-Bolt Flanged Pillow Block Bearing

15 1 110-0178-02

Drive Train Assembly

16 5 008-0366-00

Pad Driver Assembly

17 6 008-0310-01

Compression Foam

18 6 008-0349-01

Plug ‘N Go Plate Assembly

19 2 590-0194-00

Fastener

20 4 590-0140-00

Fastener

21 2 590-0348-00

Fastener

22 4 590-0362-00

Fastener

0123!//!)

! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! !

! ! ! ! !

U$S0X!!TR6!6W]6X!!TR6!7eSS!!R$`W"6!!$SS6?7"f!!0$UTS!!"#ST!

#T6?!

gTf!

0$UT!`h?76U!

W6SKU#0T#ee`!

1 1 130-0203-01

Complete Lower Handle Assembly

2 1 590-0300-00

Fastener

3 1 590-0149-00

Flat Washer

4 1 590-0148-00

Flat Washer

5 1 590-0196-00

Fastener

6 1 580-0362-00

Pull Pin

7 1 130-0206-01

Complete Upper Handle Assembly

8 1 540-0185-00

Four Pin Cord

0123!/4!)

! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! !

MIROIR HANDLE ASSEMBLY PARTS LIST

ITEM

QTY

PART NUMBER

DESCRIPTION

1 1 130-0235-00

Water Feature Handle

2 2 590-0349-00

Fastener

3 2 590-0363-00

Shoulder Soc Screw

4 1 590-0300-00

Shoulder Soc Screw

5 1 590-0148-00

Fastener

6 1 590-0149-00

Fastener

7 1 590-0196-00

Fastener

8 6 590-0054-00

Fastener

9 6 590-0222-00

Lock Washer

10 1 580-0437-00

Water Tank

11 1 580-0399-00

Ball Valve

12 2 590-0114-00

Fastener

13 2 590-0140-00

Fastener

14 1 540-0413-00

Cable Retainer

15 1 580-0422-00

Hose Barb

16 1 580-0362-00

Pull Pin

17 1 130-0255-00

Complete Upper Handle Assembly

18 1 540-0426-00

Grommet

19 2 580-0091-00

Wheel

20 1 580-0439-00

Hose

21 1 580-0440-00

Hose

22 1 580-0438-00

Hose Mender

23 1 580-0236-00

Rubber Plug

24 1 590-0278-00

Fastener

0123!/&!)

GLOSSARY

This is the voltage of a power source when it has no load applied to it. It can also be called “nominal voltage” as the voltage expressed is usually a guideline voltage.

This is the voltage of a power source when a load has been applied to it. As a load is applied to the power source, the resistance of the line is easier to examine. When a voltage-measuring device such as a multimeter is used during operation of the machine, you can clearly see that the voltage drops as soon as a load is applied and rises back when the load is taken off.

Pigtails are plug ends with unfinished bare wire on one end used for hooking up to panels. Pigtails are used when the source power is unknown, when connecting to the power grid of an unfinished building that has no power receptacles, and when running certain generators. Many pigtails are available or can be made up by an electrician.

Rear pivoting assembly.

Vinyl composition tile.

A variable-frequency drive (VFD) is a system for controlling the rotational speed of an alternating current electric motor by controlling the frequency of the electrical power supplied to the motor. A variable frequency drive is a specific type of adjustable-speed drive. Variable-frequency drives are also known as adjustable-frequency drives (AFD), variable-speed drives (VSD), AC drives, microdrives, or inverter drives. Because the voltage is varied along with frequency, these are sometimes also called variable voltage variable frequency (VVVF) drives.

Line Voltage

Load Voltage

Pigtail

RPA

VCT

VFD

0123!/'!)

WARRANTY INFORMATION

WerkMaster Grinders & Sanders Inc., herein referred to as WerkMaster, warrants that each new machine, manufactured by WerkMaster to be free from defects in material and workmanship in normal use and service for a period of three years (3) from date of shipment to the original Purchaser or Distributor.

WerkMaster will, at its option, repair or replace, at the WerkMaster factory or at a point designated by WerkMaster, any part which shall appear to the satisfaction of WerkMaster inspection to have been defective in material or workmanship. WerkMaster reserves the right to modify, alter and improve any part or parts without incurring any obligation to replace any part or parts previously sold without such modified, altered or improved part or parts.

This warranty is in lieu of and excludes all other warranties, expressed, implied, statutory, or otherwise created under applicable law including, but not limited to the warranty of merchantability and the warranty of fitness for a particular purpose. In no event shall the Seller or the Manufacturer of the product be liable for special, incidental, or consequential damages, including loss of profits, whether or not caused by or resulting from the negligence of Seller and/or the Manufacturer of the product unless specifically provided herein.

In addition, this warranty shall not apply to any products or portions thereof which, at WerkMaster’s discretion, have been subjected to abuse, misuse, improper installation, maintenance, or operation, electrical failure or abnormal conditions, and to products which have been tampered with, altered, modified, repaired, reworked by anyone not approved by the Seller, or used in any manner inconsistent with the provisions of the above or any instructions or specifications provided with or for the product.

Except for conditions or warranties which may not be excluded by law, the Seller makes no warranty of its own on any item warranted by WerkMaster, and makes no warranty on other items unless it delivers to the Purchaser a separate written warranty document specifically warranting the item. The Seller has no authority to make any representation or promise on behalf of WerkMaster or to modify the terms or limitations of this warranty in any way.

Seller shall use reasonable efforts to attempt to cause the Products to be delivered as provided for in these Terms & Conditions. Delivery to the initial common carrier shall constitute the delivery to the Purchaser. Seller’s responsibility, in so far as transportation risks are concerned, ceases upon the delivery of the Products in good condition to such carrier at the F.O.B. point and all the Products shall be shipped at the Purchaser’s risk. Seller shall not be responsible or liable for any loss of income and/or profits, or incidental, special, consequential damages resulting from Seller’s delayed performance in shipment and delivery.

Defective or failed material shall be held at the Purchaser’s premises until authorization has been granted by Seller to return or dispose of Products. Products that are to be returned for final inspection must be returned Freight Prepaid in the most economical way. Credit will be issued for material found to be defective upon Seller’s inspection based on prices at time of purchase.

Delivery, Damages,

Shortages

Return of Defective

Products

Terms & Conditions

0123!/(!)

WARRANTY continued

)

Seller’s obligation hereunder are subject to, and Seller shall not be held responsible for, any delay or failure to make delivery of all or any part of the Product due to labor difficulties, fires, casualties, accidents, acts of the elements, acts of God, transportation difficulties, delays by a common carrier, inability to obtain Product, materials or components or qualified labor sufficient to timely perform part of or all of the obligations contained in these terms and conditions, governmental regulations or actions, strikes, damage to or destruction in whole or part of manufacturing plant, riots, terrorist attacks or incidents, civil commotions, warlike conditions, flood, tidal waves, typhoon, hurricane, earthquake, lightning, explosion or any other causes, contingencies or circumstances within CANADA not subject to the Seller’s control which prevent or hinder the manufacture or delivery of the Products or make the fulfillment of these terms and conditions impracticable. In the event of the occurrence of any of the foregoing, at the option of Seller, Seller shall be excused from the performance under these Terms and Conditions, or the performance of the Seller shall be correspondingly extended. This document sets forth the terms and conditions pursuant to which the purchaser(“Purchaser”) will purchase and WerkMaster (“Seller”) will sell the products, accessories, attachments (collectively “the Products”) ordered by the Purchaser. These terms and conditions shall govern and apply to the sale of Seller’s Products to Purchaser, regardless of any terms and conditions appearing on any purchase order or other forms submitted by Purchaser to Seller, or the inconsistency of any terms therein and herein.

swm 1/2018!

! ! !

To get the best protection from your WerkMaster Warranty be sure to register your product(s) online at www.werkmaster.com/warranty.

) ) ) ) ) ) )

! ! ! ! ! ! ! !

) ) ) WerkMaster Grinders and Sanders Inc.

6932 Greenwood Street, Burnaby, BC V5A 1X8 tel: 604.629.8700 | toll free: 1.866.373.WERK | fax: 604.444.4231 www.werkmaster.com | email: info@werkmaster.com

FORCE MAJEURE

WerkMaster The BOSS, MIROIR, RASP, The EDGE Operator's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual