Wenger Stringed Instrument Storage Cabinet (#42) Assembly/installation Instructions

Assembly/Installation Instructions
Stringed Instrument
Storage Cabinet (#42)
Note: Please read and understand these instructions before assembling the parts.
Note: Remove all items from the shipping cartons and arrange them in a convenient location.
Refer to the illustrations on the following pages. If you need additional information, contact Wenger Corporation using the information below.
CONTENTS
Wenger Corporation, 555 Park Drive, P.O. Box 448, Owatonna, Minnesota 55060-0448
Questions? Call.....USA: 1-800-4WENGER (493-6437) • Worldwide: 1-507-455-4100 • www.wengercorp.com
Important User Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Manufacturer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Before Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Required Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Fastener Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
To Level Cabinets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
To Attach Full-Length Wood Doors. . . . . . . . . . . . . . . . . . . . . 10
To Attach Full-Length Grille Doors . . . . . . . . . . . . . . . . . . . . . 11
To Secure Cabinets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
To Secure Cabinets Together. . . . . . . . . . . . . . . . . . . . . 12
To Secure Cabinets to the Back Wall. . . . . . . . . . . . . . . 13
To Secure Cabinets Back to Back . . . . . . . . . . . . . . . . . 14
AcoustiCabinet Backing Attachment. . . . . . . . . . . . . . . . . . . . 15
To Secure the AcoustiCabinet . . . . . . . . . . . . . . . . . . . . . . . . 15
To Secure AcoustiCabinets Together . . . . . . . . . . . . . . . 16
To Install Cover Panels. . . . . . . . . . . . . . . . . . . . . . . . . . 17
To Secure Cabinets to the Wall . . . . . . . . . . . . . . . . . . . 20
Storage Cabinet Maintenance . . . . . . . . . . . . . . . . . . . . . . . . 24
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Humidity Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
2
IMPORTANT USER INFORMATION
GENERAL
Copyright © 2014 by Wenger Corporation
All rights reserved. No part of the contents of this manual may be reproduced, copied, or transmitted in any form or by any means including graphic, electronic, or mechanical methods or photocopying, recording, or information storage and retrieval systems without the written permission of the publisher, unless it is for the purchaser's personal use.
Printed and bound in the United States of America.
The information in this manual is subject to change without notice and does not represent a commitment on the part of Wenger Corporation. Wenger Corporation does not assume any responsibility for any errors that may appear in this manual.
In no event will Wenger Corporation be liable for technical or editorial omissions made herein, nor for direct, indirect, special, incidental, or consequential damages resulting from the use or defect of this manual.
The information in this document is not intended to cover all possible conditions and situations that might occur. The end user must exercise caution and common sense when assembling or installing Wenger Corporation products. If any questions or problems arise, call Wenger Corporation at 1-800-887-7145.
MANUFACTURER
The Stringed Instrument Storage Cabinet (#42) is manufactured by:
Wenger Corporation 555 Park Drive Owatonna, MN 55060 1-800-4WENGER (493-6437) • 1-507-455-4100 www.wengercorp.com
INTENDED USE
This product is intended for indoor use in normal ambient temperature and humidity conditions — it must not be exposed to prolonged outside weather conditions.
This product is intended to be assembled and used only as described in these instructions.
WARRANTY
This product is guaranteed free of defects in materials and workmanship for ten full years from date of shipment. A full warranty statement is available upon request.
3
SAFETY PRECAUTIONS
Make sure anyone working on the Storage Cabinets has read and understands this manual.
!
CAUTION
Failure to comply with Warnings and Cautions in this document can result in damage to property or serious injury.
!
CAUTION
Always observe and comply with the Warnings and Cautions posted on the system equipment.
!
CAUTION
It is unsafe for only one person to assemble or move the Storage Cabinets.
!
CAUTION
Make sure the Cabinets are securely attached to walls or floor after assembly is complete.
!
CAUTION
Throughout this manual you may find CAUTIONS and WARNINGS they are defined as follows:
WARNING; failure to follow the instruction may result in serious injury or death.
CAUTION; failure to follow the instruction may result in serious injury or damage to property.
Read all of these safety instructions before assembling and installing the Storage Cabinets.
OVERVIEW
It is suggested that the Storage Cabinets are set up in a space that is large enough (approximately 25' x 25') to safely handle the cartons, pieces, finished cabinets, and dunnage.
Inspect the condition of the wall and floor where the cabinets will be located. If the wall is not straight, establish a reference line so the fronts of all cabinets will line up. Also, determine the highest point on the floor, which will establish the leveled height of each row of cabinets.
Build only one cabinet at a time, to avoid intermixing parts. Build each according to the instructions in this manual for the specific model. Do not start installing doors until all cabinets are assembled and in their final location, leveled, and bolted to adjacent walls and cabinets.
After all cabinets are in place, distribute the door cartons and door hardware sets to each cabinet. Assemble and hang the doors one at a time according to the instructions. Then clean off any fingerprints, dirt, and dust, using a clean rag and Fantastic (or comparable) spray cleaner or acetone.
BEFORE YOU BEGIN
Keep the Storage Cabinet Packing List with the cabinet, use for reference until the unit is completely assembled.
Read the complete assembly procedure before beginning to assemble the cabinet.
Hardware packs may contain extra fasteners that will not be required on your cabinet.
Because of the variety of possible wall surfaces, they are not included. Have your maintenance personnel recommend an appropriate type for safe, secure attachment and have the fasteners available before assembling the cabinet.
At least two people (preferably four) are required to assemble the cabinet and set it upright.
BEFORE INSTALLATION
4
Plastic Mallet
Phillips Head Screwdriver
Standard Screwdriver
Open-End Wrench,
7/16
"
Open-End Wrench,
3
/8"
Open-End Wrench,
1
/2"
Allen Wrench,
5
/
3
2
"
Open-End Wrench,
1
/4" or 1/4" socket
4-mm Hex Drive for Drill (supplied)
Carpenter’s Level
Tape Measure
Carpenter’s Square
Variable Speed Electric Drill (to drive Hex Socket Screws)
Utility Knife
NOTE: To save assembly time, it is recommended to
have more than one of each ty
pe of
screwdriver on hand.
REQUIRED TOOLS
FASTENER PARTS LIST
Screw Insert, 1/4-20x5/8”
Hex Socket Machine Screw
1.57”
3
Wood Dowel
6
9
Hex Socket Lag Screw
2”
2
Hex Cap Insert Nut
41
49
3
/4”
Flat Head Screw (Painted)
Hex Socket Machine Screw
1.77”
56
67
Carriage Bolt
Nylock Nut - 1/4”
Round Head Screw
#10-24x
3
/4”
Crimp Lock Tee Nut (assembled)
Pan Head Screw
5
/8”
4
Flat Head Screw (Painted)
5
/8”
5
11
Screw Insert, 8-32x7/16” (Oyster or colored)
10
Tack Glide
13
24
26
31
21/2”
32
Hex Socket Button Head Screw
5
/8”
46
Nylock Nut - #10
8
Wing Nut, 1/4”
68
5
ASSEMBLY
23
49
48
37
33
11
20
13
24
55
68
15
29
50
49
28
46
53
41
34
68
51
32
35
6
21
22
2
4346
4
5
7
58
59
5
25
45
3
9
8
10
25
31
31
Item Description
2 screw, hex-socket lag 3 screw, hex-socket, 40 mm (oyster) 4 screw, pan-head, 5/8" 5 screw, flat-head, 5/8" 6 dowel, wood 8 insert, screw, 1/4"-20 (coordinated color) 9 insert, screw, 1/4"-20 (oyster) 10 insert, screw, 8-32 (oyster) 11 insert, screw, 8-32 (coordinated color) 13 glide, tack 14 screw, painted pan-head, 11/4" 15 rubber bumper 20 panel, top 21 panel, back 22 panel, right-hand side 23 panel, left-hand side 24 crimp-lock tee nut (installed) 25 support tube pad 26 screw, round-head, #10-24 28 instrument support tube 29 floor, cabinet 31 nylon insert lock-nut
Item Description
32 carriage bolt, 1/4"-20x 2.5 33 door 34 handle (wood door only) 35 hinge 37 door catch 41 nut, cap, hex socket 43 upper bar, support 44 trim strip (see page 12) 45 bracket, angle 46 screw, hex-socket button-head 48 panel, top front stretcher 49 screw, painted flat-head, 3/4" 50 panel, bottom front stretcher 51 leveler 53 card holder 55 frame assembly 57 violin / viola / vihuela yoke 58 bass / cello yoke 59 guitar / guitarron yoke 67 nylock nut - #10 68 wing nut, 1/4"
Detail A
Inserts for hinge screws
Screw insert color is oyster.
Detail B
Rubber Bumper
67
15
9
26
6
ASSEMBLY (CONTINUED)
NOTE: Tighten screws snugly, but do not over tighten (use special care with a power screwdriver).
NOTE: Where colored hardware is called out, use the color coordinated to the laminate.
PREASSEMBLE MISCELLANEOUS PARTS
NOTE: The side panels have a notch in the bottom front corner.
1. If Two Full-Length Cabinet Doors will be installed:
Side Panels - (#22 and #23)
a. Lay the side panels (#22 and 23) flat, with their outside
surface up. Note: The outside surface has the largest
part of the crimp lock nut showing.
b. See Detail A. Use a plastic mallet to pound 8-32 screw inserts (#10 oyster) into the twelve holes (four sets of
three holes) located approximately 19/
3
2
" and 1 3/8" from the front edge of both panels. The inserts will be used
later for hinge screws. Refer to pages 10-11
c. Insert 1/4" screw inserts (#9) into the larger holes along the bottom notched edge of both panels.
Front Bottom Stretcher (#50)
a. Lay the front bottom stretcher (#50) flat, with the recessed holes side up. b. Insert 1/4" screw inserts (#8 coordinated color) into the four larger holes. Note: Two of the holes are recessed.
Back Panel (#21) a. Insert 1/4" screw inserts (#9) into the three larger holes along the top edge of one of the back panels.
NOTE: The panels are large and hard to keep aligned when you attach them together with screws. Because of this, in
several of the following steps you will be told to “peg” the parts first by inserting wood dowels (#6). These dowels fit snugly into existing
5
/16"-diameter holes in the panels, and may have to be tapped into place.
2. Insert wood dowels into the side edges of the top panel (#20), the top edge of the top front stretcher panel (#48), and in the notched out area of the side panels (#22 and 23).
ASSEMBLE THE MAIN PANELS
3. Turn the side panels on edge, with their front edges down. Using the wood dowels, peg the side panels to the top panel. Then attach the side panels to the side edges of the top panel and the ends of the top front stretcher panel with 2"hex-socket screws (#2 oyster). Tighten the screws using the allen wrench or bit packed with these instructions.
4. With the screw inserts to the inside and edge banding to the middle of the cabinet, peg the two back panels (#21) together. Attach the back panels to the side and top panels, using the 2" hex-socket screws (#2 oyster).
5. Insert
1
/4" screw inserts (#9) into the three larger holes along the bottom back panel. Attach the back panel using hex
socket machine screw (#3).
6. Attach the frame assembly (#55) to the inside of the side and rear panels with the weldnuts facing down towards the bottom of cabinet, using 40 mm hex-socket screws (#3 oyster) inside the cabinet and
1
/4" screw inserts (#9 oyster)
outside. Do not tighten the screws.
ATTACH THE GLIDES AND LEVELERS
7. To protect corners and edges while moving the cabinet into place, push or hammer plastic tack glides (#13, not shown) into the bottom edge of the side panels, about 2" from the corners.
8. Screw the four short levelers (#51) into the frame assembly. NOTE: If the floor is excessively uneven longer levelers have been included and may be substituted as needed. Full
thread engagement is required on all levelers when installed.
SET THE CABINET UPRIGHT
9. Set the assembled cabinet upright.
10. Attach the bottom front stretcher (#50) to the side panel using the hex-socket screws (#2), hex-socket screw, then use the 40 mm (#3) and screw insert (#9) to attach the side panel.
11. See Detail B. Attached the rubber bumper (#15) to the bottom front stretcher (#50).
12. Tighten all screws in the cabinet.
INSTALL THE SUPPORT GROUP
13. Refer to operation instructions on pages 7-8.
LEVEL THE CABINET AND MAKE FINAL ADJUSTMENTS
14. Move the cabinet to its intended location, and level it by using a 1/4" socket or screwdriver before putting the floor in
the cabinet. Refer to the leveling procedure on page 9. Insert the floor with the cutout forward.
15. To attach doors, refer to pages 10-11. To attach two or more cabinets together, and to secure the cabinet(s) to the back wall, refer to pages 12-13.
16. If the cabinet is to be free-standing, it is advisable to use suitable floor-anchoring fasteners to hold the side panels stationary. Be sure that the cabinet is square and plumb before anchoring.
7
OPERATION
SUPPORT GROUP ARRANGEMENTS
Bass
Cello / Guitarron
Guitar Violin / Viola / Vihuela
Combination - Cello / Guitarron
& Violin / Viola / Vihuela
Cello / Guitarron &
Violin / Viola / Vihuela
Violin / Viola / Vihuela
Combination
High- Pack
Options
8
OPERATION (CONTINUED)
The basic support group consists of 4 side brackets, 2 padded instrument support tubes and 1 upper support bar. From the sketches above and on page 7, select the approximate arrangement desired.
1. Place 2 side brackets onto the cabinet side panels at the same level and with the same orientation (flange up or down) to receive the instrument support tubes. Note: Four 1/4”-20 x 5/8” button head
fasteners (#46) are required per side bracket.
2. Install the support tube pad onto the instrument support tube with the seam of the pad on the flat edge of the tube.
3. Loosely lay one instrument support tube on the brackets in the desired position and insert the required hardware (#31 and 32) to determine if there is adequate clearance to continue assembly.
4. To get an approximate instrument support tube to instrument support tube spacing, place them side by side on the floor. Using a common instrument case or instrument securely held, move the instrument support tubes apart or together until they fit and support the bottom of the instrument case or instrument reclined at the desired angle.
Note: This is the dimension to the nearest hole location on the side bracket. It should be used to
locate the instrument support tubes with respect to each other onto the side brackets.
5. Place the instrument support tubes, with the flat side and support tube pad seam down, in the desired location(s), confirm they are evenly spaced and parallel to the back of the cabinet. Then tighten all bracket and support tube fasteners.
6. Place a common instrument case or instrument and lean it back at the desired angle. Note where the upper support bar would be best positioned to contact the neck of the instrument and hold it securely.
7. Install the side brackets onto the cabinet side panels using
1
/4”-20 x 5/8” button head fasteners (#46)
at the same level and with the same orientation to receive the upper support bar.
8. Install the upper support bar using 1/4”-20 x 5/8” button head fasteners (#46) and lock-nut (#31). Wing
nut (#68) may be used in place of the nylock nut (#31) if frequent adjustment is required. Nylock nuts (#31) are recommended for a more secure upper support bar mounting. Tighten all fasteners securely.
Note: The upper support rail can be mounted above or below the flange for increased versatility instrument cases or instruments should not be installed so upright that they would tip off the support rails. A reclining angle of 30 to 45 degrees is recommended. Instrument cases or instruments should be placed on the support tubes and rails to be parallel with the side panels of the cabinet so the instrument case or instrument does not fall to one side or the other
It is highly recommended that instruments stored in the cabinet, without cases, use neck supports for best security. The neck supports are available in 3 different sizes based on the type of instrument and mount onto the upper support rail. The upper support rail can be located up and down or near and far. The individual neck supports can be located side to side. Two flat washers are provided and are to be placed in front and in back of the upper support bar slot on the
1
/4”-20
threaded rod of the neck support. This allows the washers to clamp and hold the neck support on the upper support bar.
9 Insert and remove all instruments carefully to avoid damage and avoid knocking over other
instruments.
SUPPORT GROUP ARRANGEMENTS INSTRUCTION:
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