Wen MM1011 Instruction Manual

MODEL MM1011
10" SINGLE-BEVEL SLIDING
COMPOUND MITER SAW
Instruction Manual
Have product questions? Need technical support? Please feel free to contact us:
1-800-232-1195 (M-F 8AM-5PM CST)
IMPORTANT: Your new tool has been engineered and manufactured to WEN’s highest standards for dependability,
ease of operation, and operator safety. When properly cared for, this product will supply you years of rugged, trouble-free performance. Pay close attention to the rules for safe operation, warnings, and cautions. If you use your tool properly and for its intended purpose, you will enjoy years of safe, reliable service.
For replacement parts and the most up-to-date instruction manuals, visit WENPRODUCTS.COM
TECHSUPPORT@WENPRODUCTS.COM
CONTENTS
WELCOME 3
Introduction ..................................................................................................... 3
Specifications ................................................................................................... 3
SAFETY 4
General Safety Rules ........................................................................................ 4
Specific Rules for Your Miter Saw .................................................................... 6
Electrical Information ....................................................................................... 8
BEFORE OPERATING 9
Unpacking & Transportation ............................................................................ 9
Know Your Miter Saw .................................................................................... 10
Assembly & Adjustments ............................................................................... 12
OPERATION & MAINTENANCE 18
Operation ....................................................................................................... 18
Maintenance .................................................................................................. 20
Troubleshooting Guide ................................................................................... 22
Exploded View & Parts List ............................................................................ 24
Warranty Statement ....................................................................................... 28
To purchase accessories for your tool, visit WENPRODUCTS.COM
Miter Saw Stand (Model No. MSA330 & Model No. MSA750)
2
INTRODUCTION
Thanks for purchasing the WEN miter saw. We know you are excited to put your tool to work, but first, please take a moment to read through the manual. Safe operation of this tool requires that you read and understand this operator’s manual and all the labels affixed to the tool. This manual provides information regarding potential safety concerns, as well as helpful assembly and operating instructions for your tool.
SAFETY ALERT SYMBOL: Indicates danger, warning, or caution. The safety symbols and the explanations with them deserve your careful attention and understanding. Always follow the safety precautions to reduce the risk of fire, electric shock or personal injury. However, please note that these instructions and warnings are not substitutes for proper accident prevention measures.
NOTE: The following safety information is not meant to cover all possible conditions and situations that may occur. WEN reserves the right to change this product and specifications at any time without prior notice.
At WEN, we are continuously improving our products. If you find that your tool does not exactly match this manual, please visit wenproducts.com for the most up-to-date manual or contact our customer service at 1-800-232-1195.
Keep this manual available to all users during the entire life of the tool and review it frequently to maximize
safety for both yourself and others.
SPECIFICATIONS
Model Number MM1011
Motor 120V, 60Hz, 15A
Laser Type 650nm, <1mW, Class II
No-Load Speed 4500 RPM
Blade Part Number BL1040
Blade Size 10 in. (254mm) TCT
Arbor Size 5/8 in.
Kerf & Teeth 2.4mm, 40T
Miter Table Angles 0° - 45° Left & Right
Bevel Cut Angles 0° - 45° Left
Positive Miter Stops 0°, 15°, 22.5°, 30°, and 45° Left & Right
0° Miter, 90° Bevel 12 in. x 3-1/2 in.
Cutting Capacity
45° Miter, 90° Bevel 12 in. x 2-1/5 in.
0° Miter, 45° Bevel 8-1/4 in. x 3-1/2 in.
45° Miter, 45° Bevel 8-1/4 in. x 2-1/5 in.
Dust Port Adapter Outer Diameter: 2.5 in. Inner Diameter: 2.25 in.
Weight 34.2 lbs
Product Dimensions 17.5 in. x 28 in. x 16.5 in.
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GENERAL SAFETY RULES
WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.
Safety is a combination of common sense, staying alert and knowing how your item works. The term “power tool”
in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
SAVE THESE SAFETY INSTRUCTIONS.
WORK AREA SAFETY
1. Keep work area clean and well lit. Cluttered or dark areas invite accidents.
2. Do not operate power tools in explosive atmo-
spheres, such as in the presence of flammable liq­uids, gases or dust. Power tools create sparks which
may ignite the dust or fumes.
3. Keep children and bystanders away while operat- ing a power tool. Distractions can cause you to lose control.
ELECTRICAL SAFETY
1. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodi-
fied plugs and matching outlets will reduce risk of elec­tric shock.
2. Avoid body contact with earthed or grounded sur-
faces such as pipes, radiators, ranges and refrigera­tors. There is an increased risk of electric shock if your
body is earthed or grounded.
3. Do not expose power tools to rain or wet condi- tions. Water entering a power tool will increase the risk of electric shock.
4. Do not abuse the cord. Never use the cord for carry-
ing, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts.
Damaged or entangled cords increase the risk of elec­tric shock.
6. If operating a power tool in a damp location is
unavoidable, use a ground fault circuit interrupter (GFCI) protected supply. Use of a GFCI reduces the risk
of electric shock.
PERSONAL SAFETY
1. Stay alert, watch what you are doing and use com­mon sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inatten-
tion while operating power tools may result in serious personal injury.
2. Use personal protective equipment. Always wear eye protection. Protective equipment such as a respi­ratory mask, non-skid safety shoes and hearing protec­tion used for appropriate conditions will reduce the risk of personal injury.
3. Prevent unintentional starting. Ensure the switch is
in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool.
Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents.
4. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
5. Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
5. When operating a power tool outdoors, use an ex- tension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
4 5
6. Dress properly. Do not wear loose clothing or jew­elry. Keep your hair and clothing away from moving parts. Loose clothes, jewelry or long hair can be caught
in moving parts.
GENERAL SAFETY RULES
WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.
Safety is a combination of common sense, staying alert and knowing how your item works. The term “power tool”
in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
SAVE THESE SAFETY INSTRUCTIONS.
7. If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection
can reduce dust-related hazards.
POWER TOOL USE AND CARE
1. Do not force the power tool. Use the correct power tool for your application. The correct power tool will
do the job better and safer at the rate for which it was designed.
2. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
3. Disconnect the plug from the power source and/or
the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce
the risk of starting the power tool accidentally.
4. Store idle power tools out of the reach of children
and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool.
Power tools are dangerous in the hands of untrained users.
5. Maintain power tools. Check for misalignment or
binding of moving parts, breakage of parts and any other condition that may affect the power tool’s opera­tion. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained
power tools.
6. Keep cutting tools sharp and clean. Properly main­tained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
7. Use the power tool, accessories and tool bits, etc.
in accordance with these instructions, taking into ac­count the working conditions and the work to be per­formed. Use of the power tool for operations different
from those intended could result in a hazardous situa­tion.
8. Use clamps to secure your workpiece to a stable surface. Holding a workpiece by hand or using your body to support it may lead to loss of control.
9. KEEP GUARDS IN PLACE and in working order.
SERVICE
1. Have your power tool serviced by a qualified repair person using only identical replacement parts. This
will ensure that the safety of the power tool is main­tained.
CALIFORNIA PROPOSITION 65 WARNING
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities may contain chemicals, including lead, known to the State of Califor­nia to cause cancer, birth defects, or other reproductive harm. Wash hands after handling. Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement, and other masonry products.
• Arsenic and chromium from chemically treated lumber.
Your risk from these exposures varies depending on how often you do this type of work. To reduce your ex­posure to these chemicals, work in a well-ventilated area with approved safety equipment such as dust masks specially designed to filter out microscopic particles.
SPECIFIC RULES FOR YOUR MITER SAW
WARNING! Do not operate the power tool until you have read and understood the following instructions
and the warning labels.
SAW BLADE SAFETY
1. Always wear protective gloves when handling saw blades.
2. Only use blades with correct size and type for both your miter saw and your workpiece.
• The rated diameter of the saw blade is 10 inches with a 5/8 inch arbor.
• The no-load speed of the Miter Saw is 4500 RPM. The maximum permissible speed of your saw blade should always be higher than the no-load rotational speed of the saw.
3. Never use damaged or deformed saw blades. Only use sharp blades.
4. Install the saw blade in the correct orientation indi­cated in the instructions (see "Changing The Saw Blade" on page 17).
5. Keep hands out of path of saw blade. Never use your hands to remove sawdust, chips or workpiece near the saw blade or the cutting path of the saw.
3. People with pacemakers should consult their physician(s) before use. Electromagnetic fields in close proximity to pacemakers could cause pacemaker inter­ference or pacemaker failure.
4. Wear work gloves when handling saw blades. DO NOT wear gloves while operating the saw.
5. Sawdust is harmful to your health. Use NIOSH-ap­proved dust masks or other respiratory protection dur­ing operation and cleaning.
6. Always turn off and unplug the miter saw before mak­ing any adjustments or repair tasks. Never adjust the miter saw or the workpiece while the saw is running.
7. Never use damaged or incorrect blade flanges or bolt. The blade flanges and bolt were specially designed for your saw, for optimum performance and safety of op­eration.
8. Do not use to cut metal, logs, tree limbs, or uneven lumber. Inspect the workpiece and remove all nails and other embedded objects prior to starting work.
6. Never reach around saw blade or reach in back of the saw blade.
7. Do not use blades made from high-speed steel, abra­sive blades, metal-cutting blades or masonry-cutting blades. The guards of this saw are not designed to pro­tect against the failure of such blades.
8. The use of accessories or attachments not recom­mended by the manufacturer may result in a risk of per­sonal injury.
PERSONAL SAFETY
1. Operate in a well ventilated area. Keep the floor area around the miter saw level and free of slippery sub­stances or other tripping hazards.
2. Wear ANSI-approved safety goggles to protect your eyes from sparks and sawdust. Use hearing protection to protect yourself from hearing loss.
9. Wet lumber, green (unseasoned) lumber, and pres­sure treated lumber all have an increased potential for kickback and should only be cut with a blade specifically designed for that lumber type. Wear a NIOSH-approved respirator and have appropriate ventilation whenever cutting pressure treated lumber.
PREPARING THE MITER SAW
When transporting the miter saw, carry it by either the handle or the base. Never carry the device by its guards or its accessories. Make sure that the blade is fully cov­ered by the blade cover and not exposed.
1. Examine the miter saw for any damaged or missing parts. Replace or repair damaged parts before opera­tion. Periodically check that all nuts, bolts and other fas­teners are properly tightened.
6
SPECIFIC RULES FOR YOUR MITER SAW
SECURE YOUR WORKPIECE
1. Never hand-hold a workpiece that is too small to be clamped, as it can be launched away and cause inju­ry. Use proper support and guides to secure the small workpiece.
DURING CUTTING OPERATIONS
1. Always stand to one side when operating the saw. Never have any part of the body in line with the path of the saw. Never hold a workpiece in your hand or across your legs while cutting.
2. Ensure hands are away from the cutting area and blade. Keep one hand on the operating handle, and the other out away from the blade and its path.
3. Feed work into the blade against the direction of rota­tion of the blade only.
4. If you are interrupted when operating the saw, com­plete the process and switch the saw off before looking up.
9. Never cut more than one piece at a time. Do not stack workpieces together. Do not attempt to cut material thicker than specified on page 2 of this manual. Adjust the cutting depth to the thickness of the workpiece (less than a full tooth of the blade should be visible below the workpiece).
10. If a cut does not extend to the edge of the workpiece, or if the blade binds in the cut, allow the blade to come to a complete stop and lift the saw out of the workpiece.
11. Turn off tool and wait for saw blade to stop before moving workpiece or changing settings. Do not slow or stop a blade with a piece of wood. Let the blade come to rest naturally. Do not attempt to free a jammed blade while the machine is still running and connected to power.
12. Always raise the blade to be covered by the blade guard after use.
LASER SAFETY
5. Power tools must always be held by the insulated gripping surfaces when performing an operation, en­suring protection if the cutting tool makes contact with its own cord or hidden wiring. Contact with a ‘live’ wire will make exposed metal parts of the power tool ‘live’ and shock the operator if the insulated gripping surfac­es are not used.
6. Do not use the miter saw unless all guards are in place. Do not operate with any guard disabled, dam­aged, or removed. Moving guards must move freely and close instantly.
7. Turn on the miter saw and let it reach full speed, then slowly slide the saw into the workpiece. This will help produce safer and cleaner cuts.
8. Always push the saw blade forwards and away from you. Do not pull the saw towards you, or move the saw backwards while cutting. Do not apply any sideways or twisting force to the blade while cutting.
ATTENTION: LASER RADIATION. Class 2 laser. DO NOT STARE INTO THE BEAM
1. Do not look directly into the laser beam with unpro­tected eyes. Never look into the path of the beam.
2. Never point the laser beam towards reflecting sur­faces. Never point the laser towards people or animals. Even a laser beam with a low output can cause damage to the eyes.
3. Never open the laser module as unexpected exposure to the beam can occur. The laser cannot be replaced with a different type of laser.
4. Repairs of the laser may only be carried out by the laser manufacturer or an authorized representative.
7
ELECTRICAL INFORMATION
DOUBLE-INSULATED TOOLS
The tool’s electrical system is double-insulated where two systems of insulation are provided. This eliminates the need for the usual three-wire grounded power cord. Double-insulated tools do not need to be grounded, nor should a means for grounding be added to the product. All exposed metal parts are isolated from the internal metal motor components with protecting insulation.
IMPORTANT: Servicing a double-insulated product requires extreme care and knowledge of the system, and should be done only by qualified service personnel using identical replacement parts. Always use original factory replacement parts when servicing.
1. Polarized Plugs. To reduce the risk of electric shock, this equipment has a polarized plug (one blade is wider than the other). This plug will fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install a proper outlet. Do not modify the machine plug or the extension cord in any way.
2. Ground fault circuit interrupter protection (GFCI) should be provided on the circuit or outlet used for this power tool to reduce the risk of electric shock.
3. Service and repair. To avoid danger, electrical appliances must only be repaired by a qualified service technician using original replacement parts.
GUIDELINES AND RECOMMENDATIONS FOR EXTENSION CORDS
When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage, resulting in loss of power and overheating. The table below shows the correct size to be used according to cord length and ampere rating. When in doubt, use a heavier cord. The smaller the gauge number, the heavier the cord.
AMPERAGE
25 ft. 50 ft. 100 ft. 150 ft.
15A 14 gauge 12 gauge Not Recommended
1. Examine extension cord before use. Make sure your extension cord is properly wired and in good condition. Always replace a damaged extension cord or have it repaired by a qualified person before using it.
2. Do not abuse extension cord. Do not pull on cord to disconnect from receptacle; always disconnect by pulling on plug. Disconnect the extension cord from the receptacle before disconnecting the product from the extension cord. Protect your extension cords from sharp objects, excessive heat and damp/wet areas.
3. Use a separate electrical circuit for your tool. This circuit must not be less than a 12-gauge wire and should be protected with a 15A time-delayed fuse. Before connecting the motor to the power line, make sure the switch is in the OFF position and the electric current is rated the same as the current stamped on the motor nameplate. Running at a lower voltage will damage the motor.
REQUIRED GAUGE FOR EXTENSION CORDS
8
UNPACKING & TRANSPORTATION
WARNING! Do not plug in or turn on the tool until it is fully assembled according to the instructions. Failure
to follow the safety instructions may result in serious personal injury.
UNPACKING
With the help of a friend or trustworthy foe, carefully remove the miter saw from the packaging. Make sure to take out all contents and accessories. Do not discard the packaging until everything is removed. Check the packing list below to make sure you have all of the parts and accessories. If any part is missing or broken, please contact our customer service at 1-800-232-1195 (M-F 8-5 CST), or email techsupport@wenproducts.com.
PACKING LIST
Pre-Assembled Parts & Accessories
Carrying Handle (1)
Clamp Assembly
(1)
Dust Port
Adapter (1)
Miter Saw
(1)
Dust Bag
(1)
Miter Lock Knob
(1)
ASSEMBLY/ADJUSTMENT TOOLS
The tools listed below are not included but are required for either assembly or adjustment:
• Mounting Hardware
• Combination Square
• Phillips-head Screwdriver
Tools
6mm Hex
Wrench
(1)
Table Extension
(2)
TRANSPORTING
Before transporting your miter saw, make sure saw arm is locked down, the miter table is locked in position and the slide lock knob is tightened. Only lift the saw by the carrying handle located on top of the motor housing. Do not lift the saw using the guards or the operating handle.
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