Wen 94396 Operator's Manual

MODEL 94396

PORTABLE BAND SAW

For replacement parts visit

WENPRODUCTS.COM

IMPORTANT:

Your new tool has been engineered and manufactured to WEN’s highest standards for dependability, ease
of operation, and operator safety. When properly cared for, this product will supply you years of rugged,
trouble-free performance. Pay close attention to the rules for safe operation, warnings, and cautions.
If you use your tool properly and for its intended purpose, you will enjoy years of safe, reliable service.

NEED HELP? CONTACT US!

Have product questions? Need technical support?

Please feel free to contact us at:

800-232-1195 (M-F 8am-5pm CST)

[e-mail]

WENPRODUCTS.COM

NOTICE: Please refer to wenproducts.com for the most up-to-date instruction manual.

TABLE OF CONTENTS

Specifications ......................................................................................... 2

Introduction ...........................................................................................3

General Safety Rules ..............................................................................4

Specific Rules for Your Band Saw ..........................................................6

Electrical Information .............................................................................8

Know Your Portable Band Saw ...............................................................9

Preparation & Adjustment ....................................................................10

Operation .............................................................................................12

Maintenance ......................................................................................... 13

Troubleshooting Guide .........................................................................14

Exploded View ...................................................................................... 15

Parts List ..............................................................................................16

Warranty Statement ..............................................................................17

SPECIFICATIONS

Model Number 94396

Motor AC 120V, 60Hz, 10A, S1

Blade Speed 60 to 420 FPM

Blade Dimensions

Cutting Capacity 5" x 5"

Product Dimensions 20-1/4" x 13" x 8-1/4"

Product Net Weight 14.5 lbs

Replacement band saw blades (Part No. 94396B) and other replacement parts

can be purchased from wenproducts.com

44-7/8" (L) x 1/2" (W) x 0.025" (Thickness)

10/14 TPI

2

INTRODUCTION

Thanks for purchasing the WEN portable band saw. We know you are excited to put your tool to
work, but first, please take a moment to read through the manual. Safe operation of this tool requires
that you read and understand this operator’s manual and all the labels affixed to the tool. This manual
provides information regarding potential safety concerns, as well as helpful assembly and operating
instructions for your tool.

WARNING:
with them deserve your careful attention and understanding. Always follow the safety
precautions to reduce the risk of fire, electric shock and personal injury. However, please
note that these instructions and warnings are not substitutes for proper accident prevention
measures.

NOTE: The following safety information is not meant to cover all possible conditions and situations
that may occur. WEN reserves the right to change this product and specifications at any time without
prior notice.

Keep this manual available to all users during the entire life of the tool and review it

Indicates danger, warning, or caution. The safety symbols and the explanations

frequently to maximize safety for both yourself and others.

3

GENERAL SAFETY RULES

Safety is a combination of common sense, staying alert, and knowing how your item works.

SAVE THESE SAFETY INSTRUCTIONS.

WARNING:

using this tool. Failure to follow all instructions listed below may result in personal injury and
tool damage.

Read and understand all warnings, cautions and operating instructions before

WORK AREA SAFETY

1. Keep work area clean and well lit. Cluttered or dark areas invite accidents.

2. Do not operate power tools in explosive atmospheres, such as in the presence of flammable
liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.

3. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the
risk of electric shock.

4. Keep children and bystanders away while operating a power tool.

ELECTRICAL SAFETY

1. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter
plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk
of electric shock.

2. Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.

3. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep
cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk
of electric shock.

4. If operating a power tool in a damp location is unavoidable, use a ground fault circuit interrupter
(GFCI) protected supply. Use of a GFCI reduces the risk of electric shock.

PERSONAL SAFETY

1. Stay alert. Watch what you are doing and use common sense when operating a power tool. Do
not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A
moment of inattention while operating power tools may result in serious personal injury.

2. Do not wear loose clothing, gloves, neckties, or jewelry (rings, watches, etc.) when operating the
tool. Inappropriate clothing and items can get caught in moving parts and draw you in. Always wear
non-slip footwear and tie back long hair.

3. Use personal protective equipment. Always wear safety goggles at all times that comply with ANSI
Z87.1. Use ear protection such as plugs or muffs during extended periods of operation. Wear a face
mask or dust mask to fight the dust.

4. Keep proper footing and balance at all times and do not overreach when operating the power tool.

4

GENERAL SAFETY RULES

WARNING:
operate the tool in a well-ventilated area and wear a dust mask. Use dust collection systems
when processing wood and plastics. Dust extractors or dust bags must not be connected
when processing metals.

Dust generated from certain materials can be hazardous to your health. Always

POWER TOOL USE AND CARE

1. Avoid accidental start-ups. Make sure the power switch is in the OFF position before connecting
the plug to a power source or carrying the tool.

2. Check power tool for damaged parts. Check for misalignment of moving parts, jamming, breakage,
improper mounting, or any other conditions that may affect the tool’s operation. Do not use the
power tool if the switch does not turn ON/OFF. Any part that is damaged should be properly repaired
or replaced before use.

3. Do not force the tool to do a job for which it was not designed. Always use the correct tool/
accessory for the job and follow instructions to prevent a hazardous situation.

4. Never stand on the tool. Serious injury could occur if the tool is tipped over or if parts of the tool
are unintentionally contacted.

5. Remove adjustment tools. Always make sure all adjustment tools or wrenches are removed from
the tool before turning on the power tool.

6. Keep guards in place and in working order before operating the tool. All protection and safety
devices must be in place after completing repair and maintenance procedures.

7. Never leave a running tool unattended. Do not leave the tool until it has come to a complete stop.

SERVICE

Have your power tool serviced by a qualified repair person using only identical replacement parts.
This will ensure that the safety of the power tool is maintained.

This product and some dust created by power sanding, sawing, grinding, drilling, and other
construction activities may contain chemicals, including lead, known to the State of California to
cause cancer, birth defects, or other reproductive harm. Wash hands after handling.

CALIFORNIA PROPOSITION 65 WARNING

This product and some dust created by power sanding, sawing, grinding, drilling, and other
construction activities may contain chemicals, including lead, known to the State of California to
cause cancer, birth defects, or other reproductive harm. Wash hands after handling.

Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks, cement, and other masonry products.

• Arsenic and chromium from chemically treated lumber.

Your risk from these exposures varies depending on how often you do this type of work. To reduce
your exposure to these chemicals, work in a well-ventilated area with approved safety equipment
such as dust masks specially designed to filter out microscopic particles.

5

SPECIFIC RULES FOR YOUR PORTABLE BAND SAW

WARNING:
safety rules. Failure to follow the safety instructions may result in serious personal injury.

1. WORK ENVIRONMENT. Do not operate the tool in wet or damp conditions; doing so significantly
increases the risk of electrical shock. Do not operate the tool in the presence of flammable liquids or
gases; sparks generated by the grinder could ignite these flammable materials.

2. PREVENTING ELECTRIC SHOCK. Hold power tool by insulated gripping surfaces, when performing
an operation where the cutting accessory may contact hidden wiring or its own cord. Cutting
accessories contacting a “live” wire may make exposed metal parts of the power tool “live” and could
give the operator an electric shock.

3. PERSONAL SAFETY. Tie back long hair. Do not wear loose clothing or jewelry as they might get
drawn in by the tool. Always wear ANSI Z87.1-approved glasses with side shields, hearing protection
and a dust mask when using the tool.

4. DUST PROTECTION. Wear a dust mask and work with a dust extraction device. Dust from material
such as paint containing lead, some wood species, minerals and metal may be harmful (contact with
or inhalation of the dust may cause allergic reactions and/or respiratory diseases to the operator
or bystanders); certain kinds of dust are classified as carcinogenic (such as oak and beech dust)
especially in conjunction with additives for wood conditioning.
tool. Inappropriate clothing and items can get caught in moving parts and draw you in. Always wear
non-slip footwear and tie back long hair.

Do not let comfort or familiarity with the product replace strict adherence to

5. SAW BLADE SAFETY. Use the correct size and style of blade. Inspect blades for cracks and missing
teeth before each use. Do not operate with dull, cracked or badly worn blade. When replacing blades,
make sure the blade is installed in the correct direction, according to the markings on the blade
and on the band saw. Check that the blade is properly tensioned (blade tensioning handle tightened
down) before operating.

6. WORKPIECE SAFETY. Workpieces should be securely fastened down so they don’t twist, rock,
or slip while being cut. Small pieces should be secured with clamps or fixtures. Do not hold small
pieces with your hand. Work slowly and carefully when cutting corners, sharp edges, ragged welds,
and etc. to avoid snagging.

7. STARTING THE TOOL. Hold the tool firmly with both hands to resist starting torque. Turn on the
tool and let the blade come to full speed before contacting the workpiece.

8. DURING OPERATION. To prevent personal injury, maintain a firm grip on the tool with both hands
and keep the tool away from your body. Keep hands, hair and other beloved body parts away from
the blade. Do not run the tool while carrying it at your side. Never leave the band saw unattended
while it is running.

9. PREVENT BURNING. Cutting material and the motor housing can get very hot during operation. Do
not touch the workpiece, saw blade or motor housing immediately after operation.

10. TURNING OFF THE TOOL. Lift the tool from the workpiece before turning the machine off. Do not
put the saw down until the blade comes to a complete stop. Turn off the tool, and unplug it from its
electrical outlet before leaving.

6