WEN 6510 User Manual

Oscillating Spindle Sander

Model: 6510

Table of Contents

Technical data…………………………………………………………….. 2
General safety rules………………………………………………………. 3
Specific safety rules for the spindle sander………………………………. 5
Electrical information…………………………………………………….. 6
Know your spindle sander………………………………………………... 8
Assembly and adjustments……………………………………………….. 9
Operation…………………………………………………………………. 13
Maintenance………………………………………………………………. 14
Troubleshooting...………………………………………………………… 15
Exploded view and parts list ……………………………………………... 16
Warranty………………………………………………………………….. 20

Technical data

Oscillating Spindle Sander Model: 6510

Motor: 120 V AC, 60 Hz, 3.5 A, 7/16 HP
Speed: 2000 RPM (no load)
Oscillations: 58 OPM with 5/8" of travel
Spindle size: 1/2"
Sanding sleeve sizes: 1/2", 3/4", 1", 1-1/2", 2", 3"
Maximum sanding height: 3-5/8"
Weight: 35 lb

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General safety rules

Safety is a combination of common sense, staying alert and knowing how your oscillating spindle
sander works. SAVE THESE SAFETY INSTRUCTIONS.

WARNING: To avoid mistakes that could cause serious injury, do not plug in the sander

until the following steps have been read and understood.

1. READ and become familiar with this entire instruction manual. LEARN the tool’s applications,

limitations, and possible hazards.

2. AVOID DANGEROUS CONDITIONS. Do not use power tools in wet or damp areas or expose

them to rain. Keep work areas well-lit.

3. DO NOT use power tools in the presence of flammable liquids or gases.

4. KEEP your work area clean, uncluttered, and well-lit. DO NOT work on floor surfaces that are

slippery.

5. KEEP BYSTANDERS AT A SAFE DISTANCE from the work area, especially when the tool

is operating. NEVER allow children or pets near the tool.

6. DO NOT FORCE THE TOOL to do a job for which it was not designed.

7. DRESS FOR SAFETY. Do not wear loose clothing, gloves, neckties, or jewelry (rings, watches,

etc.) when operating the tool. Inappropriate clothing and items can get caught in moving parts
and draw you in. ALWAYS wear non-slip footwear and tie back long hair.

8. WEAR A FACE MASK OR DUST MASK as the sanding operation produces dust.

WARNING: Dust generated from certain materials can be hazardous to your health.
Always operate this tool in a well-ventilated area and provide for proper dust removal. Use dust
collection systems whenever possible.

9. ALWAYS remove the power cord plug from the electrical outlet when making adjustments,

changing parts, cleaning or working on the tool.

10. KEEP GUARDS IN PLACE AND IN WORKING ORDER.

11. AVOID ACCIDENTAL START-UPS. Make sure the power switch is in the OFF position

before plugging in the power cord.

12. REMOVE ADJUSTMENT TOOLS. Always make sure all adjustment tools are removed from

this tool before turning it on.

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General safety rules (continued)

13. NEVER LEAVE A RUNNING TOOL UNATTENDED. Turn the power switch to OFF. Do

not leave the tool until it has come to a complete stop.

14. NEVER STAND ON A TOOL. Serious injury could result if the tool tips or is accidentally hit.
DO NOT store anything above or near the tool.

15. DO NOT OVERREACH. Keep proper footing and balance at all times. Wear oil-resistant

rubber-soled footwear. Keep the floor clear of oil, scrap, and other debris.

16. MAINTAIN TOOLS PROPERLY. ALWAYS keep tools clean and in good working order.

Follow instructions for lubricating and changing accessories.

17. CHECK FOR DAMAGED PARTS. Check for alignment of moving parts, jamming, breakage,

improper mounting, or any other conditions that may affect the tool’s operation. Any part that is
damaged should be properly repaired or replaced before use.

18. MAKE THE WORKSHOP CHILDPROOF. Use padlocks and master switches and ALWAYS

remove starter keys.

19. DO NOT operate the tool if you are under the influence of drugs, alcohol, or medication that

could affect your ability to use the tool properly.

20. USE SAFETY GOGGLES AT ALL TIMES--that comply with

ANSI Z87.1. Normal safety glasses only have impact resistant
lenses and are not designed for safety. Wear a face or dust mask
when working in a dusty environment. Use ear protection, such as
plugs or muffs, during extended periods of operation.

4

Specific safety rules for the spindle sander

WARNING: Do not operate the spindle sander until it is fully assembled and you

have read and understood the following instructions and the warning labels on the
spindle sander.

1. Know the condition of the spindle sander. If any part is missing, bent, or does not operate

properly, replace the part before using the sander.

2. Determine the type of work you are going to be doing before operating the spindle sander.

3. Secure your work. Support the workpiece securely on the table, and hold it with both hands.

4. Be aware of the direction of feed. Feed the workpiece into the sanding sleeve against the

direction of rotation of the sanding sleeve.

5. Always keep your hands out of the path of the sander and away from the sanding sleeves.

Avoid hand positions where a sudden slip could cause your hand to move into the spindle. Do
not reach underneath the workpiece or around the sanding sleeve while the spindle is rotating.

6. Disconnect the sander after turning off the power switch. Wait for the spindle to stop rotating

before performing maintenance. The sander must be disconnected when not in use or when
changing accessories, sanding sleeves, rubber spindles, or other items.

7. Make sure there are no nails or other foreign objects in the area of the workpiece to be sanded.

8. Never use this sander for wet sanding. Failure to comply may result in electric shock causing

serious injury or worse.

9. Use only identical replacement parts when servicing this spindle sander.

10. Make sure the spindle has come to a complete stop before touching the workpiece.

11. Take precautions when sanding painted surfaces. Sanding lead-based paint is NOT

RECOMMENDED. The contaminated dust is too difficult to control, and could cause lead
poisoning. When sanding paint:

• Protect your lungs. Wear a dust mask or respirator.

• Do not allow children or pregnant women in the work area until the paint sanding job is

finished and the clean-up is completed.

• Do not eat, drink, or smoke in an area where painted surfaces are being sanded.

• Use a dust collection system when possible. Seal the work area with plastic. Do not track paint

dust outside of the work area.

• Thoroughly clean the area when the paint sanding project is completed.

5

Electrical information

Grounding Instructions

IN THE EVENT OF A MALFUNCTION OR BREAKDOWN, grounding provides the path of
least resistance for electric current and reduces the risk of electric shock. This tool is equipped with
an electric cord that has an equipment grounding conductor and a grounding plug. The plug MUST
be plugged into a matching outlet that is properly installed and grounded in accordance with ALL
local codes and ordinances.

DO NOT MODIFY THE PLUG PROVIDED. If it will not fit the outlet, have the proper outlet
installed by an electrician.

IMPROPER CONNECTION of the equipment grounding conductor can result in electric shock.
The conductor with the green insulation (with or without yellow stripes) is the equipment
grounding conductor. If repair or replacement of the electric cord or plug is necessary, DO NOT
connect the equipment grounding conductor to a live terminal.

CHECK with a licensed electrician or service personnel if you do not completely understand the
grounding instructions, or if you are not sure if the tool is properly grounded.

Double insulated

This tool has a plug that looks like the one shown in Fig. A.
The tool is double insulated in order to provide a double thickness of insulation between you and
the tool’s electrical system. All exposed metal parts are isolated from the internal metal motor
components with protecting insulation.

WARNING: Double insulation does not take the place of normal safety precautions
when operating this tool.

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