Wen 6502, 6502T Instruction Manual
MODEL 6502, 6502T
4.3-AMP
BELT & DISC SANDER
Instruction Manual
NEED HELP? CONTACT US!
Have product questions? Need technical support? Please feel free to contact us:
TECHSUPPORT@WENPRODUCTS.COM1-800-232-1195 (M-F 8AM-5PM CST)
IMPORTANT: Your new tool has been engineered and manufactured to WEN’s highest standards for dependability,
ease of operation, and operator safety. When properly cared for, this product will supply you years of rugged,
trouble-free performance. Pay close attention to the rules for safe operation, warnings, and cautions. If you use
your tool properly and for its intended purpose, you will enjoy years of safe, reliable service.
For replacement parts and the most up-to-date instruction manuals, visit WENPRODUCTS.COM
CONTENTS
WELCOME 3
Introduction ..................................................................................................... 3
Specifications ................................................................................................... 3
SAFETY 4
General Safety Rules ........................................................................................ 4
Belt Sander Safety Warnings ............................................................................ 6
Electrical Information ....................................................................................... 7
BEFORE OPERATING 8
Unpacking & Packing List .................................................................................8
Know Your Belt & Disc Sander ..........................................................................9
Assembly & Adjustment ................................................................................. 10
OPERATION & MAINTENANCE 13
Operation ....................................................................................................... 13
Maintenance ................................................................................................... 16
Troubleshooting Guide ....................................................................................17
Exploded View & Parts List .............................................................................19
Warranty Statement ....................................................................................... 21
To purchase replacement sandpaper for your tool, visit WENPRODUCTS.COM
80-Grit Sanding Belts (3 Pack) (Model 6502SP1)
120-Grit Sanding Belts (3 Pack) (Model 6502SP2)
240-Grit Sanding Belts (3 Pack) (Model 6502SP3)
80-Grit Sanding Discs (10 Pack) (Model 6SD80)
120-Grit Sanding Discs (10 Pack) (Model 6SD120)
240-Grit Sanding Discs (10 Pack) (Model 6SD240)
2
INTRODUCTION
Thanks for purchasing the WEN Belt and Disc Sander. We know you are excited to put your tool to work, but first,
please take a moment to read through the manual. Safe operation of this tool requires that you read and understand
this operator’s manual and all the labels affixed to the tool. This manual provides information regarding potential
safety concerns, as well as helpful assembly and operating instructions for your tool.
SAFETY ALERT SYMBOL: Indicates danger, warning, or caution. The safety symbols and the explanations
with them deserve your careful attention and understanding. Always follow the safety precautions to reduce the
risk of fire, electric shock or personal injury. However, please note that these instructions and warnings are not
substitutes for proper accident prevention measures.
NOTE: The following safety information is not meant to cover all possible conditions and situations that may occur.
WEN reserves the right to change this product and specifications at any time without prior notice.
At WEN, we are continuously improving our products. If you find that your tool does not exactly match this manual,
please visit wenproducts.com for the most up-to-date manual or contact our customer service at 1-800-232-1195.
Keep this manual available to all users during the entire life of the tool and review it frequently to maximize
safety for both yourself and others.
SPECIFICATIONS
Model Number 6502, 6502T
Motor 120V, 60 Hz, 4.3A
Motor / Disc Speed 3600 RPM (No Load)
Disc Diameter 6 Inches
Belt Size 4 x 36 Inches
Belt Speed 1900 FPM (No Load)
Belt Bed Tilt 0° to 90°
Included Belt Grit 80
Dust Port Size 2-1/4 Inches
Net Weight 41 lbs.
Product Dimensions 17.9" x 15.0" x 11.2"
3
GENERAL SAFETY RULES
WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and instructions may
result in electric shock, fire and/or serious injury.
Safety is a combination of common sense, staying alert and knowing how your item works. The term “power tool”
in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
SAVE THESE SAFETY INSTRUCTIONS.
WORK AREA SAFETY
1. Keep work area clean and well lit. Cluttered or dark
areas invite accidents.
2. Do not operate power tools in explosive atmo-
spheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which
may ignite the dust or fumes.
3. Keep children and bystanders away while operating
a power tool. Distractions can cause you to lose control.
ELECTRICAL SAFETY
1. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs
with earthed (grounded) power tools. Unmodified plugs
and matching outlets will reduce risk of electric shock.
2. Avoid body contact with earthed or grounded surfac-
es such as pipes, radiators, ranges and refrigerators.
There is an increased risk of electric shock if your body
is earthed or grounded.
3. Do not expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of electric shock.
4. Do not abuse the cord. Never use the cord for car-
rying, pulling or unplugging the power tool. Keep cord
away from heat, oil, sharp edges or moving parts.
Damaged or entangled cords increase the risk of electric
shock.
5. When operating a power tool outdoors, use an ex-
tension cord suitable for outdoor use. Use of a cord
suitable for outdoor use reduces the risk of electric
shock.
6. If operating a power tool in a damp location is un-
avoidable, use a ground fault circuit interrupter (GFCI)
protected supply. Use of a GFCI reduces the risk of elec-
tric shock.
PERSONAL SAFETY
1. Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a
power tool while you are tired or under the influence
of drugs, alcohol or medication. A moment of inatten-
tion while operating power tools may result in serious
personal injury.
2. Use personal protective equipment. Always wear
eye protection. Protective equipment such as a respiratory mask, non-skid safety shoes and hearing protection
used for appropriate conditions will reduce the risk of
personal injury.
3. Prevent unintentional starting. Ensure the switch is
in the off-position before connecting to power source
and/or battery pack, picking up or carrying the tool.
Carrying power tools with your finger on the switch or
energizing power tools that have the switch on invites
accidents.
4. Remove any adjusting key or wrench before turning
the power tool on. A wrench or a key left attached to a
rotating part of the power tool may result in personal
injury.
5. Do not overreach. Keep proper footing and balance
at all times. This enables better control of the power
tool in unexpected situations.
6. Dress properly. Do not wear loose clothing or jew-
elry. Keep your hair and clothing away from moving
parts. Loose clothes, jewelry or long hair can be caught
in moving parts.
4
GENERAL SAFETY RULES
WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and instructions may
result in electric shock, fire and/or serious injury.
Safety is a combination of common sense, staying alert and knowing how your item works. The term “power tool”
in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
SAVE THESE SAFETY INSTRUCTIONS.
7. If devices are provided for the connection of dust
extraction and collection facilities, ensure these are
connected and properly used. Use of dust collection
can reduce dust-related hazards.
POWER TOOL USE AND CARE
1. Do not force the power tool. Use the correct power
tool for your application. The correct power tool will
do the job better and safer at the rate for which it was
designed.
2. Do not use the power tool if the switch does not turn
it on and off. Any power tool that cannot be controlled
with the switch is dangerous and must be repaired.
3. Disconnect the plug from the power source and/or
the battery pack from the power tool before making
any adjustments, changing accessories, or storing
power tools. Such preventive safety measures reduce
the risk of starting the power tool accidentally.
4. Store idle power tools out of the reach of children
and do not allow persons unfamiliar with the power
tool or these instructions to operate the power tool.
Power tools are dangerous in the hands of untrained users.
5. Maintain power tools. Check for misalignment or
binding of moving parts, breakage of parts and any
other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before
use. Many accidents are caused by poorly maintained
power tools.
6. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less
likely to bind and are easier to control.
7. Use the power tool, accessories and tool bits, etc.
in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different
from those intended could result in a hazardous situation.
8. Use clamps to secure your workpiece to a stable
surface. Holding a workpiece by hand or using your
body to support it may lead to loss of control.
9. KEEP GUARDS IN PLACE and in working order.
SERVICE
1. Have your power tool serviced by a qualified repair
person using only identical replacement parts. This
will ensure that the safety of the power tool is maintained.
CALIFORNIA PROPOSITION 65 WARNING
Some dust created by power sanding, sawing, grinding,
drilling, and other construction activities may contain
chemicals, including lead, known to the State of California to cause cancer, birth defects, or other reproductive
harm. Wash hands after handling. Some examples of
these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement, and other
masonry products.
• Arsenic and chromium from chemically treated
lumber.
Your risk from these exposures varies depending on
how often you do this type of work. To reduce your exposure to these chemicals, work in a well-ventilated area
with approved safety equipment such as dust masks
specially designed to filter out microscopic particles.
5
BELT SANDER SAFETY WARNINGS
WARNING! Do not operate the power tool until you have read and understood the following instructions and
the warning labels.
BELT SANDER SAFETY
1. This sander is designed to sand wood or wood-like
products only. Sanding or grinding other materials could
result in fire, injury, or damage to the workpiece.
2. Use the sander on horizontal surfaces only. Operating
the sander when mounted on non-horizontal surfaces
may result in motor damage or injury.
3. Fasten the sander securely to a bench top or supporting surface in order to stop it from tipping over or moving when in use.
4. Make sure the sanding belt is installed in the correct
direction. See directional arrow on back of belt.
5. Always have the tracking adjusted properly so the belt
does not run off the pulleys.
6. Do not use sanding belts or discs that are damaged,
torn, or loose. Use only correct size sanding belt and
disc.
7. Always hold the workpiece firmly when sanding. Keep
hands away from sanding belt or disc. Sand only one
workpiece at a time.
8. Always hold the workpiece firmly on the table when
using the disc sander and when using the belt sander.
9. Always sand on the downward side of the sanding
disc when using the disc sander. Sanding on the upward
side of the disc can cause the workpiece to fly out of
position, resulting in injury.
11. Do not sand pieces of material that are too small to
be safely supported.
12. When sanding a large workpiece, provide additional
table height support.
13. Do not sand with the workpiece unsupported. Support the workpiece with the backstop or table. The only
exception is curved work performed on the outer sanding drum.
14. Always remove scrap pieces and other objects from
the table, backstop, or belt before turning the sander ON.
15. Never perform layout, assembly or set-up work on
the table while the sander is operating.
16. Never use solvents to clean plastic parts. Solvents
could dissolve or otherwise damage the material. Use
only a soft damp cloth to clean plastic parts.
17. Should any component of your sander be missing/
damaged or fail in any way, shut off switch and remove
plug from power supply outlet. Replace the missing,
damaged, or failed parts before resuming operation.
18. Never pull the power cord out of the receptacle. Keep
cords away from heat, oil, and sharp edges.
19. Have an electrician replace or repair damaged or
worn cords immediately.
10. Always maintain a minimum clearance of 1/16 inch
(1.6 mm) or less between the table or backstop and the
sanding belt or disc.
6
ELECTRICAL INFORMATION
GROUNDING INSTRUCTIONS
In the event of a malfunction or breakdown
current and reduces the risk of electric shock. This tool is equipped with an electric cord that has an
equipment grounding conductor and a grounding plug. The plug MUST be plugged into a matching outlet
that is properly installed and grounded in accordance with ALL local codes and ordinances.
, grounding provides the path of least resistance for an electric
1. Do not modify the plug provided.
electrician.
2. Improper connection
with the green insulation (with or without yellow stripes) is the equipment grounding conductor. If repair or
replacement of the electric cord or plug is necessary, DO NOT connect the equipment grounding conductor
to a live terminal.
3. Check
understand the grounding instructions or whether the tool is properly grounded.
4. Use only three-wire extension cords
that accept the tool’s plug. Repair or replace a damaged or worn cord immediately.
CAUTION!
you are not sure, have a licensed electrician check the outlet.
with a licensed electrician or service personnel if you do not completely
In all cases, make certain the outlet in question is properly grounded. If
of the equipment grounding conductor can result in electric shock. The conductor
If it will not fit the outlet, have the proper outlet installed by a licensed
Fig. 1
that have three-pronged plugs and outlets
GUIDELINES AND RECOMMENDATIONS FOR EXTENSION CORDS
When using an extension cord, be sure to use one heavy enough to carry the current
your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. The table below shows the correct size to be used according to cord length and ampere rating. When in doubt,
use a heavier cord. The smaller the gauge number, the heavier the cord.
AMPERAGE
REQUIRED GAUGE FOR EXTENSION CORDS
25 ft. 50 ft. 100 ft. 150 ft.
4.3A 18 gauge 16 gauge 16 gauge 14 gauge
1. Examine extension cord before use. Make sure your extension cord is properly wired and in good condition.
Always replace a damaged extension cord or have it repaired by a qualified person before using it.
2. Do not abuse extension cord. Do not pull on cord to disconnect from receptacle; always disconnect by pulling on
plug. Disconnect the extension cord from the receptacle before disconnecting the product from the extension cord.
Protect your extension cords from sharp objects, excessive heat and damp/wet areas.
3. Use a separate electrical circuit for your tool. This circuit must not be less than a 12-gauge wire and should be
protected with a 15A time-delayed fuse. Before connecting the motor to the power line, make sure the switch is in
the OFF position and the electric current is rated the same as the current stamped on the motor nameplate. Running
at a lower voltage will damage the motor.
7
UNPACKING & PACKING LIST
UNPACKING
With the help of a friend or trustworthy foe, such as one of your in-laws, carefully remove the belt and disc sander
from the packaging and place it on a sturdy, flat surface. Make sure to take out all contents and accessories. Do not
discard the packaging until everything is removed. Check the packing list below to make sure you have all of the
parts and accessories. If any part is missing or broken, please contact customer service at 1-800-232-1195 (M-F
8-5 CST), or email techsupport@wenproducts.com.
Components
Sander
Accessories Harware & Tools
Work Support
Washer (2)
Table Assembly
Work
Table
Adjustment Knob
6mm Hex Key
Socket Head
Miter Gauge
8
Screws (2)
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