WEN 6501 User Manual

Table of Contents

Technical data………………………………………………………………………. 2 General safety rules…………………………………………………………………. 3 Specific safety rules for belt/disc sanders…………………………………………... 5 Electrical information……………………………………………………………….. 7 Know your belt/disc sander…………………………………………………………. 9 Assembly and adjustments…………………………………………………………. . 10 Operation……………………………………………………………………………. 16 Maintenance…………………………………………………………………………. 18 Exploded view…………….………………………………………………………… 19 Parts list……………………………………………………………………………... 20 Warranty……………………………………………………………………………... 21

Technical data

WEN 4” x 6” Belt/Disc Sander

Model: 6501 Motor: 120 V, 60 Hz, 3.5 A Speed:

Disc: 1780 RPM

Belt: 1150 FPM Belt size: 4" x 36", 80 Grit Belt bed tilt: 0–90° Belt table tilt: 45–90° Disc diameter: 6" Disc table size: 7-1/2" x 5" Disc table tilt: 0–45° Net weight: 34 lb

Model: 6501 wenproducts.com

General safety rules

Safety is a combination of common sense, staying alert, and knowing how your belt/disc sander works. SAVE THESE SAFETY INSTRUCTIONS.

WARNING: To avoid mistakes that could cause serious injury, do not plug in the sander

until the following steps have been read and understood.

1. READ and become familiar with this entire instruction manual. LEARN the tool’s applications,

limitations, and possible hazards.

2. AVOID DANGEROUS CONDITIONS. Do not use power tools in wet or damp areas or expose

them to rain. Keep work areas well-lit.

3. DO NOT use power tools in the presence of flammable liquids or gases.

4. ALWAYS keep your work area clean, uncluttered, and well-lit. DO NOT work on floor

surfaces that are slippery.

5. KEEP BYSTANDERS AT A SAFE DISTANCE from the work area, especially when the tool

is operating. NEVER allow children or pets near the tool.

6. DO NOT FORCE THE TOOL to do a job for which it was not designed.

7. DRESS FOR SAFETY. Do not wear loose clothing, gloves, neckties, or jewelry (rings, watches,

etc.) when operating the tool. Inappropriate clothing and items can get caught in moving parts and draw you in. ALWAYS wear non-slip footwear and tie back long hair.

8. WEAR A FACE MASK OR DUST MASK as the sanding operation produces dust.

WARNING: Dust generated from certain materials can be hazardous to your health. Always

operate this tool in a well-ventilated area and provide for proper dust removal. Use dust collection systems whenever possible.

9. ALWAYS remove the power cord plug from the electrical outlet when making adjustments,

changing parts, cleaning or working on the tool.

10. KEEP GUARDS IN PLACE AND IN WORKING ORDER.

11. AVOID ACCIDENTAL START-UPS. Make sure the power switch is in the OFF position

before plugging in the power cord.

12. REMOVE ADJUSTMENT TOOLS. Always make sure all adjustment tools are removed from

the sander before turning it on.

Model: 6501 wenproducts.com

General safety rules (continued)

13. NEVER LEAVE A RUNNING TOOL UNATTENDED. Turn the power switch to OFF. Do

not leave the tool until it has come to a complete stop.

14. NEVER STAND ON A TOOL. Serious injury could result if the tool tips or is accidentally hit. DO NOT store anything above or near the tool.

15. DO NOT OVERREACH. Keep proper footing and balance at all times. Wear oil-resistant

rubber-soled footwear. Keep the floor clear of oil, scrap, and other debris.

16. MAINTAIN TOOLS PROPERLY. ALWAYS keep tools clean and in good working order.

Follow instructions for lubricating and changing accessories.

17. CHECK FOR DAMAGED PARTS. Check for alignment of moving parts, jamming, breakage,

improper mounting, or any other conditions that may affect the tool’s operation. Any part that is damaged should be properly repaired or replaced before use.

18. MAKE THE WORKSHOP CHILDPROOF. Use padlocks and master switches and ALWAYS

remove starter keys.

19. DO NOT operate the tool if you are under the influence of drugs, alcohol, or medication that

could affect your ability to use the tool properly.

20. USE SAFETY GOGGLES AT ALL TIMES—that comply with

ANSI Z87.1. Normal safety glasses only have impact resistant lenses and are not designed for safety. Wear a face or dust mask when working in a dusty environment. Use ear protection, such as plugs or muffs, during extended periods of operation.

Model: 6501 wenproducts.com

Specific safety rules for belt/disc sanders

WARNING: Do not operate this tool until it is completely assembled and installed

according to the instructions.

1. This sander is designed to sand wood or wood-like products only. Sanding or grinding other

materials could result in fire, injury, or damage to the workpiece.

2. Use the sander on horizontal surfaces only. Operating the sander when mounted on non-

horizontal surfaces might result in motor damage.

3. Fasten the sander securely to a bench top or supporting surface in order to stop it from tipping

over or moving when in use.

4. 4. Make sure the sanding belt is installed in the correct direction. See directional arrow on back

of belt.

5. Always have the tracking adjusted properly so the belt does not run off the pulleys.

6. Do not use sanding belts or discs that are damaged, torn, or loose. Use only correct size sanding

belt and disc.

7. 7. Always hold the workpiece firmly when sanding. Keep hands away from sanding belt or disc.

Sand only one workpiece at a time.

8. 8. Always hold the workpiece firmly on the table when using the disc sander and when using

the belt sander.

9. 9. Always sand on the downward side of the sanding disc when using the disc sander. Sanding

on the upward side of the disc could cause the workpiece to fly out of position, resulting in injury.

10. 10. Always maintain a minimum clearance of 1/16 inch (1.6 mm) or less between the table or

backstop and the sanding belt or disc.

11. 11. Do not sand pieces of material that are too small to be safely supported.

12. 12. When sanding a large workpiece, provide additional support at table height.

Model: 6501 wenproducts.com

Specific safety rules for belt/disc sanders (continued)

13. Do not sand with the workpiece unsupported. Support the workpiece with the backstop or table.

The only exception is curved work performed on the outer sanding drum.

14. Always remove scrap pieces and other objects from the table, backstop, or belt before turning

the sander ON.

15. Never perform layout, assembly or set-up work on the table while the sander is operating.

16. Never use solvents to clean plastic parts. Solvents could dissolve or otherwise damage the

material. Use only a soft damp cloth to clean plastic parts.

17. Should any part of your sander be missing, damaged, or fail in any way, or any electrical

components fail to perform properly, shut off switch and remove plug from power supply outlet. Replace missing, damaged, or failed parts before resuming operation.

18. Never pull the power cord out of the receptacle. Keep cords away from heat, oil, and sharp

edges.

19. Have an electrician replace or repair damaged or worn cords immediately.

Model: 6501 wenproducts.com

Electrical information

Grounding instructions

IN THE EVENT OF A MALFUNCTION OR BREAKDOWN, grounding provides the path of least resistance for electric current and reduces the risk of electric shock. This tool is equipped with an electric cord that has an equipment grounding conductor and a grounding plug. The plug MUST be plugged into a matching outlet that is properly installed and grounded in accordance with ALL local codes and ordinances.

DO NOT MODIFY THE PLUG PROVIDED. If it will not fit the outlet, have the proper outlet installed by an electrician.

IMPROPER CONNECTION of the equipment grounding conductor can result in electric shock. The conductor with the green insulation (with or without yellow stripes) is the equipment grounding conductor. If repair or replacement of the electric cord or plug is necessary, DO NOT connect the equipment grounding conductor to a live terminal.

CHECK with a licensed electrician or service personnel if you do not completely understand the grounding instructions, or if you are not sure if the tool is properly grounded.

USE ONLY THREE-WIRE EXTENSION CORDS that have 3-pronged plugs and outlets that accept the tool's plug as shown in Fig. A. Repair or replace a damaged or worn cord immediately.

CAUTION: In all cases, make certain the outlet in question is properly grounded. If you are not sure if it is, have a licensed electrician check the outlet.

Model: 6501 wenproducts.com

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