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VORTEX DUAL ACTION
PRO POLISHER
Model # 6018
bit.ly/wenvideo
IMPORTANT:
Your new tool has been engineered and manufactured to WEN’s highest standards for dependability,
ease of operation, and operator safety. When properly cared for, this product will supply you years
of rugged, trouble-free performance. Pay close attention to the rules for safe operation, warnings,
and cautions. If you use your tool properly and for intended purpose, you will enjoy years of safe,
reliable service.
NEED HELP? CONTACT US!
Have product questions? Need technical support?
Please feel free to contact us at:
800-232-1195
(M-F 8AM-5PM CST)
techsupport@wenproducts.com
WENPRODUCTS.COM
TABLE OF CONTENTS
Technical Data
General Safety Rules
Electrical Information
Know Your Vortex
Assembly and Adjustments
Operation
Exploded View and Parts List
Warranty
2
3
4
5
6
8
9
11
Model Number:
Motor:
Rotation Speed:
Pad Size:
Power cord length:
Net Weight:
TECHNICAL DATA
6018
120 V, 60 Hz, 5 A
1500-6800 OPM
6 inches
10 feet
6.6 lb
2
GENERAL SAFETY RULES
Safety is a combination of common sense, staying alert and knowing how your item works. SAVE THESE
SAFETY INSTRUCTIONS.
WARNING: To avoid mistakes and serious injury, do not plug in your tool until the following
steps have been read and understood.
1. READ and become familiar with this entire instruction manual. LEARN the tool’s applications, limitations,
and possible hazards.
2. AVOID DANGEROUS CONDITIONS. Do not use power tools in wet or damp areas or expose them to
rain. Keep work areas well lit.
3. DO NOT use power tools in the presence of flammable liquids or gases.
4. ALWAYS keep your work area clean, uncluttered, and well lit. DO NOT work on floor surfaces that are
slippery with sawdust or wax.
5. KEEP BYSTANDERS AT A SAFE DISTANCE from the work area, especially when the tool is operating.
NEVER allow children or pets near the tool.
6. DO NOT FORCE THE TOOL to do a job for which it was not designed.
7. DRESS FOR SAFETY. Do not wear loose clothing, gloves, neckties, or jewelry (rings, watches, etc.) when
operating the tool. Inappropriate clothing and items can get caught in moving parts and draw you in. ALWAYS
wear non-slip footwear and tie back long hair.
8. ALWAYS remove the power cord plug from the electrical outlet when making adjustments, changing parts,
cleaning, or working on the tool.
9. AVOID ACCIDENTAL START-UPS. Make sure the power switch is in the OFF position before plugging
in the power cord.
10. REMOVE ADJUSTMENT TOOLS. Always make sure all adjustment tools are removed from the saw
before turning it on.
11. NEVER LEAVE A RUNNING TOOL UNATTENDED. Turn the power switch to OFF. Do not leave
the tool until it has come to a complete stop.
12. NEVER STAND ON A TOOL. Serious injury could result if the tool tips or is accidentally hit. DO NOT
store anything above or near the tool.
13. DO NOT OVERREACH. Keep proper footing and balance at all times. Wear oil-resistant rubber-soled
footwear. Keep the floor clear of oil, scrap, and other debris.
3
GENERAL SAFETY RULES
14. MAINTAIN TOOLS PROPERLY. ALWAYS keep tools clean and in good working order. Follow instructions for lubricating and changing accessories.
15. CHECK FOR DAMAGED PARTS. Check for alignment of moving parts, jamming, breakage, improper
mounting, or any other conditions that may affect the tool’s operation. Any part that is damaged should be properly
repaired or replaced before use.
16. KEEP AWAY FROM CHILDREN.
17. DO NOT operate the tool if you are under the influence of drugs, alcohol, or medication that may affect your
ability to properly use the tool.
18. USE SAFETY GOGGLES AT ALL TIMES that comply with ANSI Z87.1. Normal safety glasses only have
impact resistant lenses and are not designed for safety. Wear a face or dust mask when working in a dusty environment. Use ear protection such as plugs or muffs during extended periods of operation.
ELECTRICAL INFORMATION
GROUNDING INSTRUCTIONS
IN THE EVENT OF A MALFUNCTION OR BREAKDOWN, grounding provides the path of least resistance
for an electric current and reduces the risk of electric shock. This tool is equipped with an electric cord that has an
equipment grounding conductor and a grounding plug. The plug MUST be plugged into a matching outlet that is
properly installed and grounded in accordance with ALL local codes and ordinances.
DO NOT MODIFY THE PLUG PROVIDED. If it will not fit the outlet, have the proper outlet installed by a
licensed electrician.
IMPROPER CONNECTION of the equipment grounding conductor can result in electric shock. The conductor with the green insulation (with or without yellow stripes) is the equipment grounding conductor. If repair or
replacement of the electric cord or plug is necessary, DO NOT connect the equipment grounding conductor to a
live terminal.
CHECK with a licensed electrician or service personnel if you do not completely understand the grounding instructions or whether the tool is properly grounded.
USE ONLY THREE-WIRE EXTENSION CORDS that have three-pronged
plugs and outlets that accept the tool’s plug as shown on the right. Repair or
replace a damaged or worn cord immediately.
CAUTION: In all cases, make certain the outlet in question is properly grounded. If you are not sure, have a licensed electrician check the outlet.
WARNING: Do not expose to rain or use in damp locations.
4
ELECTRICAL INFORMATION
Guidelines for using extension cords
Make sure your extension cord is in good condition. When using an extension cord, be sure to use one
heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. The table below shows the correct size to be used according
to cord length and nameplate ampere rating. When in doubt, use a heavier cord. The smaller the gauge
number, the heavier the cord.
FIGURE A
AMPERAGE
5 A 18 gauge 16 gauge 16 gauge 14 gauge
Make sure your extension cord is properly wired and in good condition. Always replace a damaged extension cord or have it repaired by a qualified person before using it.
Protect your extension cords from sharp objects, excessive heat and damp/wet areas.
Use a separate electrical circuit for your tools. This circuit must not be less than a #12 wire and should be
protected with a 15 A time-delayed fuse. Before connecting the motor to the power line, make sure the
switch is in the OFF position and the electric current is rated the same as the current stamped on the motor
nameplate. Running at a lower voltage will damage the motor.
WARNING: This tool must be grounded while in use to protect the operator from electric shock.
REQUIRED GAUGE FOR EXTENSION CORDS
25 ft. 50 ft. 100 ft. 150 ft.
KNOW YOUR VORTEX
4
1
2
3
5
2 - Velcro Base Pad
4 - ON/OFF Switch
1 - Handle
3 - Polishing Pad
5 - Speed Dial
Unpack the polisher and all its parts, and compare against the list below. Do not discard the carton or any packaging until the polisher is completely assembled.
One Vortex Polisher
One D-Handle
One Side Handle
One Velcro Base Pad
One Polishing Pad
Two bolts
Two wrenches
One set of carbon brushes
Owner’s Manual
5
ASSEMBLY AND ADJUSTMENTS
VELCRO BASE PAD INSTALLATION/REMOVAL
1. Unplug the polisher from the power source. Failure to do so
may result in the tool accidentally starting-up, creating the risk of
serious personal injury.
2. Take off the rubber cap from the Velcro base pad.
3. Place the polisher on a flat, stable surface with the threaded
spindle facing upwards. Position the open-ended wrench around
the bolt on the spindle as seen in the picture to the right.
4. Place the Velcro base pad’s screw into the spindle with the Velcro face up. Make sure that the spacer is still on the screw of the base pad before attaching the pad to the polisher’s body. Screw on the Velcro base pad by rotating it in a clockwise direction while using the wrench to hold
the spindle still. Continue to rotate the Velcro base pad clockwise until the pad feels firmly locked in place.
5. To remove the Velcro base pad, be sure the tool is unplugged from the power source, lock the spindle with
the wrench and perform the installation procedure in reverse order with counterclockwise rotation.
POLISHING PAD INSTALLATION/REMOVAL
1. Unplug the polisher. Make sure the Velcro base pad is correctly fastened as outlined above.
2. Inspect the Velcro base pad and clean off all dirt and debris.
3. Align the polishing pad over the Velcro base pad. With the pad aligned, push down on the Polishing pad to
secure it down. Smooth the polishing pad out, sticking it evenly to the entire pad.
4. To remove the Polishing pad, pull it off the Velcro base pad.
INSTALLING THE D-HANDLE
Unplug the polisher from the power source. Using the two bolts provided, install the D-handle on the machine.
There are two positions to choose from, as shown below. Make sure the D-handle is secure to prevent any accidents during operation.
6
ASSEMBLY AND ADJUSTMENTS
INSTALLING THE SIDE HANDLE
A side handle is included with your polisher for easy tool handling and to help maximize tool control during operation. The gear housing design allows for mounting of the side handle on either side of the D-handle.
To install the side handle, unscrew the D-handle bolt on the side where you want to put the side handle. Screw the
handle securely into the threaded hole on the D-handle where the bolt used to be.
CHANGING THE CARBON BRUSHES
1) Remove the housing of the polisher by unscrewing the three screws on the back right-hand side of the polisher’s
body. Find the two carbon brushes under a clip at the top of either side of the polisher with a copper wire running
from them. (Figure A)
2) Remove the small clip holding the carbon brush in place (Figure B)
3) Slide the carbon brush out of the casing. Unclip the copper wire from the mount on the opposing end of the
carbon brush (Figure C). It may be fairly tight and take a little force.
4) Replace the carbon brush with the new carbon brush. Slide the copper wire’s clamp back onto the casing. This
may require something to help push the clamp into place if too tight. Slide the carbon brush’s body back into its
housing. Replace the clip.
5) Repeat for the carbon brush on the opposite side of the polisher if necessary.
FIGURE A
FIGURE B
FIGURE C
7
OPERATION
Always be sure the polisher is switched off and unplugged before assembling parts, making adjustments, assembling or replacing the Velcro base pad, assembling or replacing the polishing pad, or checking the functionality of
the polisher.
ON/OFF SWITCH
Push the on/off switch forward as the arrow of “I” position shown to start the polisher. Push the switch backward
as the arrow of “O” position shown to stop the polisher.
SPEED DIAL
The speed increases as you turn the speed dial towards the higher numbers and decreases towards the lower
numbers. Thumbwheel position 1 provides the slowest operating speed and position 6 provides the fastest. Speed
may be changed while motor is running or while it is stopped (polishing operations work best on settings between
position 4-6).
SPEED DIAL SPEED RANGE OPERATION
1 to 2 1500 to 1750 OPM Finishing and Detailing
2 to 3 1750 to 3250 OPM Compounding and Waxing
3 to 5 3250 to 5000 OPM Polishing and Buffing
5 to 6 5000 to 6800 OPM Heavy Correction Work
A FEW TIPS ON WAXING AND POLISHING A CAR
Before applying any wax or compounding solution, make sure to wash the vehicle with soap and water. Remove
all dirt and bug residue from the surface and then dry completely with a clean microfiber towel. Use polishing
clay after cleaning if you want to give the extra 10 percent. Mask off areas such as handles, mirrors, bumpers,
molding and decals to combat possible damage from the polisher. Attach a clean polishing pad to your WEN
Vortex. Try to keep the pad dry, otherwise waxing and application will become increasingly difficult.
For all car care products, apply a thin layer of solution (probably a few drops depending on the product) to a
clean polishing pad and place the pad onto the surface of the car. Smear the solution around a little on the pad
using the surface of the car to prevent splattering. Then, while the polishing pad is pressed against the car’s surface, turn on the Vortex. Apply all solutions to a two by two foot area before moving on to the next two by two
foot area of the car. It is recommended to not compound and wax in direct sunlight; use a shaded area or a garage
if possible. Read the instructions on your bottles of wax and compound to ensure that these are the right directions, as suggested application changes slightly depending on the product.
First, apply the compounding solution first. Compounds fight oxidation and scratches in the clear coat of the car.
Keep in mind that any scratches that can be felt with your fingernails are probably past repair by a compound, as
they go deeper than the top clear coat. Using moderate pressure spread the compound over the surface of the
car. While the compound is still wet, remove with a clean, dry microfiber towel.
Next, repeat using a polishing solution to get the car really shining. After that, repeat with a car wax for surface
protection and additional gloss. If done correctly, water droplets will form tiny beads on the surface of the car’s
finish. Feel free to try out different things and figure out a personal style that works best for you and your vehicle.
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EXPLODED VIEW AND PARTS LIST
9
No.
Stock #
Description
Qty No.
Stock #
Description
Qty
EXPLODED VIEW AND PARTS LIST
1 4210-001 Column tube 1 43 4210-043 Lock washer 2
2 4210-002 Rack 1 44 4210-044 Screw 2
3 4210-003 Support column 1 45 4210-045 Pan cross screw 2
4 4210-004 Base 8 46 4210-046 Switch plate cover 1
5 4210-005 Hex head screw 1 47 4210-047 Rocker switch 1
6 4210-006 Crank handle 1 48 4210-048 Lock switch 1
7 4210-007 Gear pin 1 49 4210-049 Switch key 1
8 4210-008 Hex head screw 1 50 4210-050 Switch box 1
9 4210-009 Table 1 51 4210-051 Socket set screw 1
10 4210-010 Table support 1 52 4210-052 Hex nut 1
11 4210-011 Column clamp 1 53 4210-053 Hex nut 2
12 4210-012 Gear helical 1 54 4210-054 Spring cap 1
13 4210-013 Worm shaft 1 55 4210-055 Spring 1
14 4210-014 Rack collar 1 56 4210-056 Retaining spring 1
15 4210-015 Hex socket screw 1 57 4210-057 Power cord 1
16 4210-016 Ball bearing 1 58 4210-058 Hex wrench 1
17 4210-017 Spindle 1 59 4210-059 Hex wrench 1
18 4210-018 Chuck 1 60 4210-060 Knob 1
19 4210-019 Chuck key 1 61 4210-061 Pulley spindle 1
20 4210-020 Quill tube 1 62 4210-062 Guard 1
21 4210-021 Quill gasket 1 63 4210-063 Washer screw 4
22 4210-022 Retaining ring 1 64 4210-064 Bushing rubber 2
23 4210-023 Head 1 65 4210-065 Retaining ring 1
24 4210-024 Motor 1 66 4210-066 Ball bearing 2
25 4210-025 Hex nut 4 67 4210-067 Spacer 1
26 4210-026 Washer 8 68 4210-068 Pulley insert 1
27 4210-027 Motor cord 1 69 4210-069 Pulley spindle 1
28 4210-028 Hex nut 2 70 4210-070 V-belt 1
29 4210-029 Lock washer 2 71 4210-071 Cord clamp 2
30 4210-030 Motor mount 1 72 4210-072 Screw 3
31 4210-031 Motor support 2 73 4210-073 Foam washer 4
32 4210-032 Roll pin 2 74 4210-074 Screw 1
33 4210-033 Motor adjust knob 3 75 4210-075 Screw 2
34 4210-034 Hex socket screw 2 76 4210-076 Bulb socket bracket 1
35 4210-035 Ball bearing 1 77 4210-077 Retaining ring 1
36 4210-036 Depth stop ring 1 78 4210-078 Hex nut 3
37 4210-037 Knob 3 79 4210-079 Light 1
38 4210-038 Rod 3 80 4210-080 Tie wire 3
39 4210-039 Hub 1 81 4210-081 Laser battery box 1
40 4210-040 Shaft pinion 1 82 4210-082 Pan cross Screw 2
41 4210-041 Pin stop 1 83 4210-083 Hex socket screw 2
42 4210-042 Screw 3 84 4210-084 Laser 2
10
LIMITED TWO YEAR WARRANTY
WEN Products is committed to building tools that are dependable for years. Our warranties are consistent with
this commitment and our dedication to quality.
LIMITED WARRANTY OF WEN CONSUMER POWER TOOLS PRODUCTS FOR HOME USE
GREAT LAKES TECHNOLOGIES, LLC (“Seller”) warrants to the original purchaser only, that all WEN consumer power tools will be free from defects in material or workmanship for a period of two (2) years from date of
purchase. Ninety days for all WEN products, if the tool is used for professional use.
SELLER’S SOLE OBLIGATION AND YOUR EXCLUSIVE REMEDY under this Limited Warranty and,
to the extent permitted by law, any warranty or condition implied by law, shall be the repair or replacement of
parts, without charge, which are defective in material or workmanship and which have not been misused, carelessly handled, or misrepaired by persons other than Seller or Authorized Service Center. To make a claim under
this Limited Warranty, you must return the complete power tool product; transportation prepaid, to Great Lakes
Technologies, LLC – 1675 Holmes Road – Elgin, IL. 60123 with a copy of the original receipt which is legible
and clearly defines Date of Purchase including month and year and Place of Purchase.
THIS LIMITED WARRANTY DOES NOT APPLY TO ACCESSORY ITEMS SUCH AS CIRCULAR
SAW BLADES, DRILL BITS, ROUTER BITS, JIGSAW BLADES, SANDING BELTS, GRINDING
WHEELS AND OTHER RELATED ITEMS.
ANY IMPLIED WARRANTIES SHALL BE LIMITED IN DURATION TO TWO (2) YEARS FROM
DATE OF PURCHASE. SOME STATES IN THE U.S., SOME CANADIAN PROVINCES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.
IN NO EVENT SHALL SELLER BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES (INCLUDING BUT NOT LIMITED TO LIABILITY FOR LOSS OF PROFITS) ARISING FROM
THE SALE OR USE OF THIS PRODUCT. SOME STATES IN THE U.S. AND SOME CANADIAN
PROVINCES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO
YOU.
THIS LIMITED WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE
OTHER RIGHTS WHICH VARY FROM STATE TO STATE IN THE U.S., PROVINCE TO PROVINCE
IN CANADA AND FROM COUNTRY TO COUNTRY.
THIS LIMITED WARRANTY APPLIES ONLY TO PORTABLE ELECTRIC TOOLS, BENCH POWER TOOLS, OUTDOOR POWER EQUIPMENT AND PNEUMATIC TOOLS SOLD WITHIN THE
UNITED STATES OF AMERICA, CANADA AND THE COMMONWEALTH OF PUERTO RICO. FOR
WARRANTY COVERAGE WITHIN OTHER COUNTRIES, CONTACT THE WEN CUSTOMER SUPPORT LINE.
11
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