Wen 56155 User Manual

MODEL 56155
1550 WATT
PORTABLE GENERATOR
For replacement parts visit
WENPRODUCTS.COM
Your new tool has been engineered and manufactured to WEN’s highest standards for dependability, ease of operation, and operator safety. When properly cared for, this product will supply you years of rugged, trouble-free performance. Pay close attention to the rules for safe operation, warnings, and cautions. If you use your tool properly and for its intended purpose, you will enjoy years of safe, reliable service.
EPA CERTIFIED
CARB COMPLIANT
NEED HELP? CONTACT US!
Have product questions? Need technical support?
Please feel free to contact us at:
800-232-1195 (M-F 8am-5pm CST)
techsupport@wenproducts.com
WENPRODUCTS.COM
NOTICE: Please refer to wenproducts.com for the most up-to-date instruction manual.
TABLE OF CONTENTS
Introduction ....................................................................................2
Safety Information ...........................................................................4
Generator Safety Warnings ..............................................................5
Know Your Generator .......................................................................8
Generator Preparation .....................................................................9
Starting the Generator ...................................................................12
Using the Generator ......................................................................14
Stopping the Generator .................................................................17
Maintenance .................................................................................18
Transportation & Storage ...............................................................24
Troubleshooting Guide ...................................................................25
Specifications ...............................................................................26
Wiring Diagram .............................................................................27
Exploded View & Parts List ............................................................28
Warranty Statement ......................................................................32
SPECIFICATIONS
Wattage 1350 Rated Watts, 1550 Surge Watts
Frequency 60Hz
Rated Voltage AC: 120V, DC: 12V
Rated Amperage AC: 11A, DC: 8.3A
Engine OHV, 4 stroke, single cylinder, 98cc
Fuel Tank Capacity 1.1 gallons (4.2 L), 87 octane minimum
Oil Capacity 13.5 fl.oz.
Half-Load Run Time 7.5 hours
Dimensions 20.6 x 15.4 x 16.6 in. (L x W x H)
Weight 55.8 lbs
2
INTRODUCTION
THANKS FOR PURCHASING THE WEN GENERATOR.
Refer to the illustration below for the location of the serial number. Record the generator information in the spaces provided below. If assistance for information or service is required, please contact the Customer Service Help Line by calling 800-232-1195, M-F 8-5 CST; you will be asked to provide the following gen­erator information when calling.
GENERATOR MODEL NUMBER: WEN 56155
DATE OF PURCHASE: __________________________________________
PURCHASED FROM: ___________________________________________
SERIAL NUMBER: _____________________________________________
SERIAL NUMBER
SERVICE RECORD
Record the service dates of your generator in the chart below.
Service Record Date Date Date Date Date Date
Change Oil
Change Spark Plug
Clean Fuel Tank
Clean Air Cleaner
TO MAXIMIZE THE LIFESPAN OF YOUR GENERATOR:
We recommend running your generator at least ONCE A MONTH for 15 to 30 minutes. Start the genera­tor according to the instructions and plug a small load in to make sure the outlet is producing electricity.
3
SAFETY INFORMATION
WARNING: Before operating the generator, make sure to read all safety warnings and all instruc-
tions. Failure to follow the warnings and instructions may result in electric shock, fire and serious injury.
SAFETY INTRODUCTION
Safety is a combination of common sense, staying alert, and knowing how your tool works. This manual contains important information regarding the generator’s potential safety concerns, as well as preparation, operation, and maintenance instructions. Before operating this generator, be sure to read and observe all warnings and instructions both on the generator labels and in this instruction manual. Failure to follow all instructions listed below may result in personal injury.
NOTE: The following safety information is not meant to cover all possible conditions and situations that may occur. WEN reserves the right to change this product and specifications at any time without prior notice.
SAVE THESE INSTRUCTIONS - Please keep this manual available to all users during the entire life of
the tool. Review it frequently to maximize safety for both yourself and others.
SAFETY SYMBOLS
The purpose of following safety symbols is to attract your attention to possible dangers. The safety sym­bols, and their explanations, deserve your careful attention and understanding. The safety warnings do not by themselves eliminate any danger. The instructions or warnings they give are not substitutes for proper accident prevention measures.
DANGER: indicates a hazard, which, if not avoided, will result in death or serious injury.
WARNING: indicates a hazard, which, if not avoided, could result in death or serious injury.
CAUTION: indicates a hazard, which, if not avoided, might result in minor or moderate injury.
CAUTION: when used without the alert symbol, indicates a situation that could result in damage to
the machine.
NOTICE REGARDING EMISSIONS
Engines that are certified to comply with U.S. EPA emission regulations for SORE (Small Off Road Equip­ment), are certified to operate on regular unleaded gasoline, and may include the following emission control systems: (EM) Engine Modifications and (TWC) Three-Way Catalyst (if so equipped).
QUESTIONS? PROBLEMS?
In order to answer questions and solve problems in the most efficient and speedy manner, contact Cus­tomer Service at (800) 232-1195, M-F 8-5 CST or email techsupport@wenproducts.com.
4
GENERATOR SAFETY WARNINGS
DANGER: CARBON MONOXIDE
Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains carbon monox­ide (CO). This is a poison gas you cannot see or smell. If you can smell the generator exhaust, you are breathing CO. But even if you cannot smell the exhaust, you could be breathing CO.
NEVER use a generator inside homes, garages, crawl spaces, or other partially enclosed areas. Deadly levels of carbon monoxide can build up in these areas. Using a fan or opening windows and doors does NOT supply enough fresh air. ONLY use a generator OUTSIDE and far away from windows, doors, and vents. These openings can pull in generator exhaust.
Even if you use a generator correctly, CO may leak into the home. ALWAYS use a battery-powered or battery-backup CO alarm in the home. If you start to feel sick, dizzy, or weak after the generator has been running, move to fresh air RIGHT AWAY. See a doctor. You may have carbon monoxide poisoning.
WARNING: RISK OF EXPLOSION. HIGHLY FLAMMABLE: This generator may emit highly flam-
mable and explosive gasoline vapors, which can cause severe burns or even death, if ignited. A nearby open flame can lead to explosion even if not directly in contact with gasoline.
• Do not operate near open flame.
• Do not smoke near generator.
• Always operate on a firm, level surface.
• Always turn generator off before refueling. Allow generator to cool for at least 2 minutes before re­moving fuel cap. Loosen cap slowly to relieve pressure in tank.
• Do not overfill fuel tank. Gasoline may expand during operation. Do not fill to the top of the tank. Allow for expansion.
• Always check for spilled fuel before operating.
• Empty fuel tank before storing or transporting the generator.
• Before transporting, turn fuel valve to OFF and disconnect spark plug wire.
WARNING: If this generator is used as a supply for a BUILDING’S WIRING SYSTEM, the generator
MUST be installed by a qualified electrician and connected to a transfer switch as a separately derived system in accordance with all applicable laws and electrical codes and the National Electrical Code, NFPA 70. The generator shall be connected to a transfer switch that switches all conductors exclud­ing the equipment grounding conductor. The frame of the generator shall be connected to an approved grounding electrode.
California Proposition 65 WARNING: This product contains chemicals and produces exhaust
known to the State of California to cause cancer, birth defects and other reproductive harm.
5
GENERATOR SAFETY WARNINGS
WARNING: Do not let comfort or familiarity with the product replace strict adherence to product
safety rules. Failure to follow the safety instructions may result in serious personal injury.
OPERATING ENVIRONMENT SAFETY
1. Using a generator indoors can kill you in minutes. Only use a generator outside and far away from win­dows, doors and vents.
2. Do not operate near open flame or flammable materials. This generator may emit highly flammable and explosive gasoline vapors, which can cause severe burns or even death if ignited. A nearby open flame can lead to explosion even if it isn’t directly in contact with gasoline.
3. Do not smoke near the generator.
4. Do not use the generator in rainy or wet conditions; doing so significantly increases the risk of electrical shock.
5. Always operate the generator on a dry, firm, level surface.
6. Do not allow children or non-qualified persons to operate the generator.
GENERATOR PREPARATION SAFETY
1. Always ground the generator before using it to maximize safety (see the “GROUNDING THE GENERATOR” on page 11).
2. Do not overfill fuel tank, as gasoline may expand during operation. Do not fill to the very top of the tank. Leave room for gasoline expansion. Always check for spilled fuel before operating.
3. If any part of the generator or electrical device is broken, damaged, or defective, make sure it is repaired or replaced before operation. Service should only be performed by a qualified technician. Do not use recep­tacles or cords that show signs of damage, such as broken or cracked insulation.
4. Use a ground fault circuit interrupter (GFCI) in highly conductive areas such as metal decking or steel work. Extension cords with in-line GFCIs are recommended for these operations to maximize safety.
5. NEVER connect the generator to a building’s electrical system without a qualified electrician. Such con­nections must comply with local electrical laws and codes. Failure to comply can create a back-feed, which may result in serious injury or death to utility workers.
6
GENERATOR SAFETY WARNINGS
GENERATOR OPERATION SAFETY
1. Only use the generator for its intended purposes. Modifying or using the generator for operations for which it was not designed may cause hazards and personal injury.
2. Do not touch bare wires or receptacles (outlets).
3. Do not exceed the wattage capacity of the generator by plugging in more electrical devices than the unit can handle.
4. Allow generator to run for several minutes before connecting electrical devices.
5. Do not turn ON electrical devices until after they are connected to the generator.
6. Generators vibrate in normal use. During and after the use of the generator, inspect both the generator as well as extension and power supply cords for damage resulting from vibration.
7. Do not touch HOT PARTS. This generator produces heat when running. Temperatures near exhaust can exceed 150º F (65º C). Allow generator to cool down after use before touching engine or areas of the gen­erator that become hot during use.
8. Turn off all connected electrical devices before stopping the generator.
9. Always turn generator off before refueling. Allow generator to cool for at least 2 minutes before removing fuel cap. Loosen cap slowly to relieve pressure in tank.
10. Turn the engine switch to “OFF” position when the engine is not running.
11. Empty fuel tank before storing or transporting the generator. Do not store generator or gasoline near furnaces, water heaters, or any other appliances that produce heat or have automatic ignitions. Store the generator and fuel away from sparks, open flames, pilot lights, heat and other sources of ignition.
CAUTION: Misuse of this generator can damage it or shorten its lifespan.
TO MAXIMIZE THE LIFESPAN OF YOUR GENERATOR:
We recommend running your generator at least once a month for 15 to 30 minutes. Start the generator according to the instructions and plug a small load in to make sure the outlet is producing electricity.
If you do not run it often, it will greatly shorten the lifespan and performance of the generator.
7
KNOW YOUR GENERATOR
Place the generator packaging on a sturdy, flat surface. Carefully unpack the generator and all accessories from the box, making sure it is completely empty before discarding the package. Use the illustration below to become familiar with all the components and controls of this generator.
If any part is damaged or missing, please contact our customer service at (800) 232-1195, M-F 8-5 CST or email us at techsupport@wenproducts.com.
12 13 14
1
2
11
10
3
4
9
5
8
67
Circuit Breakers
1. (Top: AC Breaker, Bottom: DC Breaker) Power Indicator Light
2. Grounding Terminal
3. 12V DC Receptacle
4. 120V AC Duplex Receptacle
5. Oil Dipstick
6.
7.
8.
9.
10.
11.
12.
13.
14.
Engine ON/OFF Switch Recoil Starter Air Filter Cover Fuel Valve Choke Lever Fuel Tank Fuel Tank Cap Fuel Gauge
8
32
-30 -20 -10 0 10 20 30
-20 0 20 40 60 80 100
40
°F
°C
Synthetic 5W-30
30
10W-30
GENERATOR PREPARATION
The following section describes the necessary steps to prepare the generator for use. If you are unsure about how to perform any of the steps please call (800) 232-1195 M-F 8-5 CST for customer service. Fail­ure to perform these steps properly can damage the generator or shorten its life.
STEP 1 - ADD OIL
The generator is shipped without oil. User must add the proper amount of oil before operating the generator for the first time. The oil capacity of the engine crankcase is 13.5 fl. oz. The generator is equipped with a low-oil sensor and will NOT start without a sufficient amount of oil.
ENGINE OIL RECOMMENDATIONS - Select good quality detergent oil bearing the American Petro-
leum Institute (API) service classifications SJ, SL, or SM (synthetic oils may be used). Select the SAE viscosity grade of oil that matches the expected operating temperature. For general use (above 40° F), we recommend 30W, 4-stroke engine oil.
• 30W, 4-stroke engine oil for temperatures above 40°F.
• 10W-30 engine oil for temper­atures between 0°F - 40°F.
To add oil, follow these steps:
1. Make sure the generator is shut OFF and on a level surface. Tilting the generator to assist in filling will cause oil to flow into the engine areas and will cause damage. Keep the generator level!
2. Remove the dipstick from the engine (Fig. 2).
3. Using an oil funnel or appropriate dispenser, slowly add oil into the oil fill, being careful not to overfill the unit. Fill the crank case to the upper fill line so you can visually see the oil coming halfway up the oil fill threads (Fig. 3).
4. Check for oil leaks and firmly tighten the dipstick.
To check oil level (before every subsequent start):
Remove and wipe the dipstick with a clean rag. Insert the dip­stick into the oil fill without screwing it in. Remove the dipstick to check the oil mark. If the oil mark covers less than one half of the dipstick, slowly add oil until the oil mark reaches to the top of the dipstick (or when you can see the oil coming halfway up the oil fill threads). Check for oil leaks and firmly tighten the dipstick.
• Synthetic 5W-30 engine oil for all temperature ranges.
Fig. 1 - Oil Recommendation Chart
Oil Dipstick
Fig. 2
Oil Dipstick
Upper Level
Fill Line
Lower Level
Fill Line
Fig. 3
9
GENERATOR PREPARATION
STEP 2 - ADD GASOLINE
GASOLINE WARNING: Keep generator away from open flame. This generator may emit highly
flammable and explosive gasoline vapors, which can cause severe burns or even death if ignited. A nearby open flame can lead to explosion even if not directly in contact with gasoline.
• Do not operate near open flame.
• Do not smoke near the generator.
• Always operate on a firm, level surface.
• Always turn generator off before refueling. Allow generator to cool for at least 2 minutes before re­moving fuel cap. Loosen cap slowly to relieve pressure in tank.
• Do not overfill fuel tank. Fuel may expand during operation. Do not fill to the top of the tank. Allow for expansion.
• Always check for spilled fuel before operating. Clean up any spilled fuel before starting.
• Empty fuel tank before storing or transporting the generator to prevent spilling.
ONLY use fresh (within 30 days from purchase), lead-free gasoline with a minimum of 87 octane rating. The capacity of the fuel tank is 1.1 gallons. DO NOT mix oil with gasoline.
To add gasoline, follow these steps:
1. Make sure the generator is shut OFF and on a level surface. Unscrew fuel cap (Fig. 4) and set aside. NOTE: The fuel cap may be tight and hard to unscrew.
2. Slowly add unleaded gasoline to the fuel tank. Be care­ful not to overfill.
NOTE: Do not fill the fuel tank to the very top. If you do so, gasoline will expand and spill during use, even with the fuel cap in place.
3. Reinstall fuel cap and wipe clean any spilled gasoline with a dry cloth.
• Never use an oil/gasoline mixture.
• Never use old gasoline.
• Keep gasoline away from sparks, open flames, pilot lights, heat and other sources of ignition.
• Avoid getting dirt or water into the fuel tank.
• Gasoline can age in the tank and make starting difficult. Never store generator for more than 2 months with fuel in the tank.
IMPORTANT:
To check fuel level (before every subsequent start):
Before starting the generator, check the fuel gauge on top of the fuel tank to see if there is sufficient fuel inside the tank. Refill if necessary.
Fuel Cap
Fuel Gauge
10
Fig. 4
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