Wells Manufacturing WVPE30F, WVAE55F, WVAE55FS Operation Manual

WELLS BLOOMFIELD, LLC
10 Sunnen Dr., St. Louis, MO 63143
telephone: 314-678-6314
fax: 314-781-2714
www.wells-mfg.com
381
SUPPLEMENTAL
OWNERS MANUAL
VENTILATOR HOOD
SECTION
FRYER MODELS
WVAE30F
WVPE30F
WVAE55F
WVAE55FS
Includes
INSTALLATION
USE & CARE
EXPLODED VIEW
PARTS LIST
WIRING DIAGRAM
IMPORTANT: DO NOT DISCARD THIS MANUAL
This manual is considered to be part of the appliance and is to be given to the OWNER or MANAGER of the restaurant, or to the person responsible for TRAINING OPERATORS of this appliance. Additional manuals are available from your WELLS DEALER.
THIS MANUAL MUST BE READ AND UNDERSTOOD BY ALL PERSONS USING OR INSTALLING THIS APPLIANCE. Contact your WELLS DEALER if you have any
questions concerning installation, operation or maintenance of this equipment.
p/n 2M-301603 Rev. F M381 110429
LIMITED WARRANTY STATEMENT
Unless otherwise specied, all commercial cooking
equipment manufactured by WELLS BLOOMFIELD, LLC is
warranted against defects in materials and workmanship
for a period of one year from the date of original installation or 18 months from the date of shipment from our factory,
whichever comes rst, and is for the benet of the original
purchaser only. THIS WARRANTY IS THE COMPLETE AND ONLY WARRANTY, EXPRESSED OR IMPLIED IN LAW OR IN FACT, INCLUDING BUT NOT LIMITED TO, WARRANTIES OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE, AND/OR FOR DIRECT, INDIRECT OR CONSEQUENTIAL DAMAGES IN CONNECTION WITH WELLS BLOOMFIELD PRODUCTS. This warranty is void if it is determined that, upon inspection by an authorized service agency, the equipment has been
modied, misused, misapplied, improperly installed, or damaged in transit or by re, ood or act of God. It also
does not apply if the serial nameplate has been removed, or if service is performed by unauthorized personnel. The prices charged by Wells Bloomeld for its products
are based upon the limitations in this warranty. Seller’s obligation under this warranty is limited to the repair
of defects without charge by a Wells Bloomeld factory
authorized service agency or one of its sub-service agencies. This service will be provided on customer’s premises for non-portable models. Portable models (a
device with a cord and plug) must be taken or shipped
to the closest authorized service agency, transportation charges prepaid, for service. In addition to restrictions
contained in this warranty, specic limitations are shown in
the Service Policy and Procedure Guide. Wells Bloomeld authorized service agencies are located in principal cities. This warranty is valid in the United States and Canada and
void elsewhere. Please consult your classied telephone
directory, your foodservice equipment dealer or contact:
Wells Bloomeld, LLC
10 Sunnen Dr., St. Louis MO 63143 USA
phone (314) 678-6314 or fax (314) 781-2714
for information and other details concerning warranty.
SERVICE POLICY AND PROCEDURE GUIDE and ADDITIONAL WARRANTY EXCLUSIONS
1. Resetting of safety thermostats, circuit breakers, over
load protectors, and/or fuse replacements are not covered by this warranty unless warranted conditions are the cause.
2. All problems due to operation at voltages or phase other than specied on equipment nameplates are not covered by this warranty.
Conversion to correct voltage and/or phase must be
the customer’s responsibility.
3. All problems due to electrical connections not made
in accordance with electrical code requirements
and wiring diagrams supplied with the equipment are
not covered by this warranty.
4. Replacement of items subject to normal wear, to
include such items as knobs, light bulbs; and, normal
maintenance functions including adjustments of
thermostats, adjustment of micro switches and replacement of fuses and indicating lights are not covered by warranty.
5. Damage to electrical cords and/or plug due to exposure
to excessive heat are not covered by this warranty.
6. Full use, care, and maintenance instructions supplied with each machine. Noted maintenance and
preventative maintenance items, such as servicing and
cleaning schedules, are customer responsibility. Those miscellaneous adjustments noted are customer responsibility. Proper attention to preventative maintenance and scheduled maintenance procedures
will prolong the life of the appliance.
7. Travel mileage is limited to sixty (60) miles from an
Authorized Service Agency or one of its sub-service
agencies.
8. All labor shall be performed during regular working
hours. Overtime premium will be charged to the buyer.
9. All genuine Wells replacement parts are warranted
for ninety (90) days from date of purchase on non-
warranty equipment. This parts warranty is limited only
to replacement of the defective part(s). Any use of
non-genuine Wells parts completely voids any
warranty.
10. Installation, labor, and job check-outs are not
considered warranty and are thus not covered by this
warranty.
11. Charges incurred by delays, waiting time or operating
restrictions that hinder the service technician’s ability to
perform service are not covered by warranty. This
includes institutional and correctional facilities.
SHIPPING DAMAGE CLAIM PROCEDURE
NOTE: For your protection, please note that equipment
in this shipment was carefully inspected and packaged by skilled personnel before leaving the factory. Upon
acceptance of this shipment, the transportation company assumes full responsibility for its safe delivery. IF SHIPMENT ARRIVES DAMAGED:
VISIBLE LOSS OR DAMAGE: Be certain that any
1. visible loss or damage is noted on the freight bill or express receipt, and that the note of loss or damage is signed by the delivery person. FILE CLAIM FOR DAMAGE IMMEDIATELY:
2.
Regardless of the extent of the damage.
3. CONCEALED LOSS OR DAMAGE: if damage is
unnoticed until the merchandise is unpacked, notify the
transportation company or carrier immediately, and le
“CONCEALED DAMAGE” claim with them. This
should be done within fteen (15) days from the date
the delivery was made to you. Be sure to retain the container for inspection.
Wells Bloomeld cannot assume liability for damage or loss
incurred in transit. We will, however, at your request, supply you with the necessary documents to support your claim.
xi
M381 2M-301603 Owners Manual (Supplemental) NFPA Hood
TABLE OF CONTENTS
INTRODUCTION
WARRANTY xi SPECIFICATIONS 1 FEATURES & OPERATING CONTROLS 2 PRECAUTIONS & GENERAL INFORMATION 4
AGENCY LISTING INFORMATION 5 INSTALLATION 5
ANSUL® INSTALLATION & SETUP 8 OPERATION 11 CLEANING INSTRUCTIONS 12 MAINTENANCE INSTRUCTIONS 14
TROUBLESHOOTING SUGGESTIONS 15
EXPLODED VIEW & PARTS LIST 16 WIRING DIAGRAM 19 OTHER DOCUMENTATION MAINTENANCE LOG 26 MSDS for Ansulex® Low pH 27 PARTS & SERVICE 29 CUSTOMER SERVICE DATA 29
DIMENSIONS
Thank You for purchasing this Wells Bloomeld appliance.
Proper installation, professional operation and consistent maintenance of this appliance will ensure that it gives you the very best performance and a long, economical service life.
This supplemental manual contains information and instructions pertinent to the hood section of this ventless appliance, and to its use and care.
For information regarding the fryer section, please refer to the associated fryer owners manual.
M381 2M-301603 Owners Manual (Supplemental) NFPA Hood
MODEL WIDE DEEP HIGH
15.8” (402 mm)
ALL
20” (508 mm) including manual pull station
32” (812.8 mm) Including manual pull station and Ansul®
inspection window standoff
43.7”
(1110 mm)
76.4”
(1941 mm)
ELECTRICAL SPECIFICATIONS
MODEL VOLTS WATTS AMPS
208 1ø 9,000 43.3
WFAE-30F 240 1ø 9,000 37.5 WVPE-30F 208 3ø 9,000 25.0 (L1, L2, L3)
240 3ø 9,000 22.0 (L1, L2, L3)
WVAE-30F EU
WVPE-30F EU 13.0 (L2 & L3) 3 (N)
WVAE-55F 208 3ø 17,000 47.8 (L1, L2, L3)
WVAE-55FS 240 3ø 17,000 41.0 (L1, L2, L3)
WVAE-55F EU
WVAE-55FS EU 24.0 (L2 & L3) 3 (N)
308-415V 9,300
380-415V 17,400
15.0 (L1)
26.0 (L1)
1
FEATURES & OPERATING CONTROLS
IL2110
FRYER
OFF
FILTER
BACK VIEW SIDE VIEW
FRONT VIEW
v.10
FRYER WVAE-30, WVAE-55 or WVPE-30
WELLS
VENTILATOR POWER ON
CHECK FILTERS
REPLACE FILTERS
SERVICE
REQUIRED
VENTILATOR WARNINGLIGHT PANEL
v.2
v.3
v.4
v.5
f.1
v.6
v.15
v.22
v.14
f.9
v.7
v.8
v.13
v.12
v.11
f.19
f.20
v.7
v.16 v.16
v.17
(ALTERNATE
LOCATION)
f.21
f.18
NOTE: Items beginning with “f. …” are part of the FRYER
Items beginning with “v. ...” are part of the VENTILATOR
M381 2M-301603 Owners Manual (Supplemental) NFPA Hood
2
FEATURES & OPERATING CONTROLS (continued)
ITEM DESCRIPTION FUNCTION
POWER SWITCH
f.1
(FILTER-OFF-FRYER)
v.2
v.3
v.4
v.5
v.6 VENTILATOR BLOWER Provides ventilation airow. v.7 FUSIBLE LINK LOCATION
v.8
f.9
v.10
VENTILATOR POWER
LIGHT (green) CHECK FILTERS LIGHT
(amber)
REPLACE FILTERS
LIGHT (amber)
SERVICE REQUIRED
LIGHT (red)
FIRE SUPPRESSION NOZZLE(S)
FILTER PUMP MOTOR Provides over-temperature protection for the FILTER PUMP MOTOR. OVERLOAD RESET Reset manually by pressing the red button.
VENTILATOR EXHAUST COLLAR
FRYER position energizes VENTILATOR POWER LIGHT and BLOWER. If,
within 10 seconds, there is sufcient airow for proper operation, POWER
LIGHT will remain ON and fryer will operate.
Glows when FRYER POWER SWITCH in pressed to FRYER and adequate
airow has been proven.
Glows when GREASE BAFFLE and/or HEPA FILTER are not properly
installed. When this light is lit, fryer is disabled.
Glows if either CHARCOAL FILTER or HEPA FILTER are due for
replacement. Fryer will continue to operate, but lters must be changed in a timely manner before they clog and disable the fryer.
Glows when there is insufcient airow for proper operation (either CHARCOAL FILTER or HEPA FILTER, or both, plugged). When this light is lit, fryer is disabled.
FUSIBLE LINKS provide re protection by melting at a pre-set temperature and activating the re suppression system.
Disperse the re suppression media.
Ventilator discharge. DO NOT BLOCK.
Contains re damper with pre-installed 285ºF (141ºC) fusible link.
M381 2M-301603 Owners Manual (Supplemental) NFPA Hood
v.11 CHARCOAL FILTER
v.12 HEPA AIR FILTER See page 10.
v.13 GREASE BAFFLE
v.14
v.15
v.16 MANUAL PULL STATION
v.17 GREASE CUP Catches drippings from GREASE BAFFLE. f.18 DRIP PAN Catches any liquid draining from top of fryer section. f.19 STABILIZER Prevents unit from tipping backwards. f.20 RIGID (REAR) CASTERS Allows unit to be easily positioned by slightly lifting front of unit.
If a remote pull station is installed, both rear casters must be replaced with xed legs in order to deter movement of unit.
MOVING AN APPLIANCE EQUIPPED WITH A REMOTE PULL STATION WILL DISCHARGE THE FIRE SUPPRESSION
f.21 FIXED (FRONT) LEGS Allows the unit to be leveled.
v.22
ANSUL® SYSTEM STATUS INDICATOR
ACCESS TO AUTOLIFT MOTOR
ANSUL® INSPECTION WINDOW
Indicates status of Ansul® re suppression system
(i.e. COCKED or FIRED).
On fryers with automatic basket lifting device (WVAE-series) allows servicing of lift mechanism.
Allows manual discharge of re suppression system. Shown on left side, may also be mounted on right side. IMPORTANT: PULL STATION must be eld installed by an ANSUL® technician.
IMPORTANT
SYSTEM.
Allows the Ansul® components to be viewed without removing the back cover
(optional)
3
PRECAUTIONS AND GENERAL INFORMATION
WARNING:
SHOCk HAzARD
All servicing requiring access to non-insulated electrical components must be performed by a factory authorized technician. DO NOT open any access panel which requires the use of tools. Failure to follow this warning can result in severe
electrical shock.
CAUTION:
RISk OF DAMAGE
DO NOT connect or energize this appliance until all installation instructions are read and followed. Damage to the appliance will result if these instructions are not followed.
CAUTION:
HOT SURFACE
Exposed surfaces can be hot to the touch and may cause burns.
IMPORTANT: The fryer is disabled when
the lters are plugged to the point of insufcient airow
for proper operation. Also, the fryer is disabled if either
the HEPA lter or grease bafe is removed.
It is the responsibility of the store management to
maintain sufcient spares of HEPA air lters to avoid
prolonged shutdown of
the fryer when this lter is
expended. Charcoal and
HEPA air lters cannot be cleaned. Wells Bloomeld
assumes no liability for loss
of business due to lter
related shutdown.
This ventilator hood is part of an engineered system and is intended for use in commercial establishments only.
This ventilator and attendant fryer are intended human consumption. No other use is recommended or authorized by the manufacturer or its agents.
Operators of this appliance must be familiar with the appliance use, limitations and associated restrictions. Operating instructions must be read and understood by all persons using or installing this appliance.
This ventilator hood system is designed to reduce odor emissions,
but will not completely eliminate all cooking odors. Air exchange
rates at the installation site must comply with the requirements of the local jurisdictional authority. To ensure that odors do not accumulate, recommended minimum air exchange is 400 cfm into and out of the site.
Cleanliness of this appliance is essential to good sanitation. Read and follow all included cleaning instructions and schedules to ensure the safety of the food product.
Disconnect this appliance from electrical power before performing any maintenance or servicing.
This appliance is not jet stream approved. Do not direct water jet or steam jet at this appliance, or at any control panel or wiring. Do not splash or pour water on, in or over any controls, control panel or
wiring. Do not wash oor around this appliance with water or steam jet. Do not attempt to wash charcoal or HEPA air lters. Water will
cause their immediate failure and disable the fryer. Exposed surfaces of this appliance can be hot to the touch and may
cause burns.
Cooking oil will be very hot when in use. Contact will cause severe
injury. Wear appropriate heat protective apron and gloves when using this fryer.
Do not operate this appliance if the control panel is damaged. Do not
operate solid state versions of this appliance if the keypad section of the control panel is torn or broken. Call your Authorized Wells Service
Agent for service.
Avoid storing ammable or combustible materials in, on or near the
appliance. The technical content of this manual, including any wiring diagrams,
schematics, parts breakdown illustrations and/or adjustment procedures, is intended for use by qualied technical personnel.
Any procedure which requires the use of tools must be performed by a
qualied technician.
This manual is considered to be a permanent part of the appliance. This manual and all supplied instructions, diagrams, schematics, parts
breakdown illustrations, notices and labels must remain with the
appliance if it is sold or moved to another location. This appliance is made in the USA. Unless otherwise noted, this
appliance has American sizes on all hardware.
4
to prepare food for
M381 2M-301603 Owners Manual (Supplemental) NFPA Hood
AGENCY LISTING INFORMATION
This appliance conforms to NSF Standard 4 for sanitation only if installed in accordance with the supplied Installation Instructions and maintained according to the instructions in this manual.
This appliance is and Listed under UL File E146882.
INSTALLATION
STD 4
E146882
E146882
UNPACkING & INSPECTION
Carefully remove the appliance from the carton. Remove all
protective plastic lm, packing materials and accessories from the
appliance before connecting electrical power or otherwise performing any installation procedure.
Carefully read all instructions in this manual before starting any installation.
Read and understand all labels and diagrams attached to the Fryer and to the ventilator.
Carefully account for all components and accessories before
discarding packing materials.
COMPONENTS
1 ea. Grease bafe 1 ea. HEPA air lter 1 ea. Charcoal lter
1 ea Grease cup
1 ea. Fire suppression agent tank 1 ea. Fire suppression agent (Ansulex® Low pH) 1.5 gal.
1 ea. Fire suppression system charging cartridge
1 ea. Manual pull station kit
(includes mounting hardware - must be installed by an
authorized ANSUL® distributor only)
(as req’d) Components and accessories specic to the fryer. Store
these components in a convenient place for later use
.Optional Ansul® inspection window and equipment standards.
NOTE: DO NOT discard
the carton or other packing
materials until you have inspected the appliance for hidden damage and tested it for proper operation. Refer to SHIPPING DAMAGE CLAIM PROCEDURE on the inside front cover of this manual.
WARNING:
RISk OF INjURY
Installation procedures must
be performed by a qualied technician with full knowledge
of all applicable electrical codes. Failure can result in personal injury and property damage.
IMPORTANT:
Fire suppression system must
be charged and certied by an
authorized Ansul® distributor. Fryer will not operate until the
re suppression system has
been charged.
M381 2M-301603 Owners Manual (Supplemental) NFPA Hood
5
INSTALLATION (continued)
WARNING:
SHOCk HAzARD
All servicing requiring access to non-insulated electrical components must be performed by a factory authorized technician. DO NOT open any access panel which requires the use of tools. Failure to follow this warning can result in severe
electrical shock.
CAUTION:
RISk OF DAMAGE
DO NOT connect or energize this appliance until all installation instructions are read and followed. Damage to the appliance will result if these instructions are not followed.
SERVICE TECHNICIAN INSTALLATION NOTES Installation and start up must be performed by an Authorized
Installation Company. Installer must complete the WARRANTY REGISTRATION / FRYER
CHECKOUT form, and record fryer installation particulars on the CUSTOMER SERVICE DATA form in this manual.
IT IS THE RESPONSIBILITY OF THE INSTALLER TO verify that this FRYER and VENTILATOR installation is in compliance with
the specications listed in this manual, with local code requirements,
and in accordance with the STANDARD FOR VENTILATON CONTROL AND FIRE PROTECTION OF COMMERCIAL COOKING OPERATIONS as detailed in N.F.P.A 96 (current edition).
Certain codes require fryers to be restrained with a TETHER or other RESTRAINT DEVICE. It is the RESPONSIBILITY OF THE INSTALLER to check with the AUTHORITY HAVING jURISDICTION, in order to ascertain the applicability of this requirement to THIS SPECIFIC FRYER INSTALLATION. Any restraint device must allow
access to the back and sides of the unit to provide for servicing and maintenance, and must not interfere with the operation of the re
suppression system.
SETUP
Setup the appliance only on a rm, level, non-combustible surface.
Verify local codes for requirements. Concrete, tile, terrazzo or metal surfaces are recommended. Metal over combustible material may not meet code for non-combustible surfaces.
IMPORTANT: If a remote pull station is to be used, replace the rear
casters with xed legs.
Verify vertical clearances. Ventilator fryers require a minimum of 96”
(oor to overhead) to allow or adequate air circulation.
Verify that the VENTILATOR HOOD ASSEMBLY is properly and securely assembled to the FRYER before beginning the installation procedure. Ventilator may have become dislodged during shipping or
unpacking.
Verify that the unit sits rmly ON ALL FOUR LEGS / CASTERS.
With a spirit level, check that the appliance is level front-to-back and
side-to-side. With the adjustable legs, adjust as required to level the appliance. In order to prevent tipping, legs must be adjusted such
that all four legs / casters are in rm contact with the oor.
Adjust rear stabilizer bars (see item f.19, page 2) to within 1/4” (6
mm)of oor to allow unit to be moved without tipping backwards.
Refer to the Installation Instruction Sheet for required clearances. Maintain required clearances between the appliance and adjacent combustible surfaces.
Inspection Window
For units equipped with the Ansul® component inspection window,
install the equipment stand-off bracket
M381 2M-301603 Owners Manual (Supplemental) NFPA Hood
6
INSTALLATION (continued)
ELECTRICAL INSTALLATION Refer to the nameplate on the front of the fryer. Verify ELECTRICAL
SERVICE POWER. Voltage and phase must match the nameplate
specications, and available electrical service amperage must meet or exceed the specications listed on page 1 of this manual.
Wiring must be no less than12 ga. solid copper wire, rated for at
least 75ºC.
Wire gauge, insulation type and temperature rating , as well
as type, size and construction of conduit, must meet or ex-
ceed applicable specications of local codes and of the National
Electrical Code.
Fryers are shipped from the factory wired for 3Ø electrical service. Refer to the three-phase wiring diagram included with this fryer, and
verify that eld wiring conforms to this diagram .
NOTE: 30# FRYERS are FIELD CONVERTIBLE to 1Ø. If single-phase operation is required, refer to the 3-phase to 1-phase Instructions included with the FRYER, and verify that both internal
wiring and eld wiring conform to the included single-phase wiring
diagram.
WARNING
SHOCK HAZARD
Electrical connections must be made by a licensed electrician.
CAUTION:
SHOCk HAzARD
The ground lug of this appliance must be connected to a suitable building ground.
IMPORTANT:
WVAE-55F and WVAE-
55FS units MUST NOT BE
CONVERTED TO SINGLE PHASE OPERATION. Conversion of these units to single phase operation invalidates the UL listing and will void the warranty.
IMPORTANT:
Contact a licensed electrician to install and connect electrical power to the appliance.
IMPORTANT:
Damage due to being connected to the wrong voltage or phase is NOT covered by warranty.
M381 2M-301603 Owners Manual (Supplemental) NFPA Hood
7
INSTALLATION (continued)
DANGER
FIRE HAZARD
Fire suppression system
must be charged and certied
by an authorized Ansul® distributor. DO NOT attempt to modify or
bypass the re suppression
system.
An uncontrolled re can
cause serious injury or death. NOTE:
If the re suppression system
is discharged, a buzzer will sound continuously. The fryer will remain inoperable
until the re suppression
system is serviced, recharged and reset by an authorized Ansul® distributor. Charging of the Ansul® Fire Suppression system must be in accordance with Ansul® Design, Installation, Recharge and Maintenance Manual, #418087.
NOTE: If a REMOTE MANUAL PULL STATION is installed, moving the FRYER for servicing may cause the Ansul® system to discharge. In this case, the unit must only be installed
with four xed legs
(i.e. remove rear casters and replace with legs). Additional legs may be ordered through an Authorized Wells Service Agency. See page 19.
FIRE SUPPRESSION SYSTEM INSTALLATION
FIRE SUPPRESSION SYSTEM is comprised of a container
of Ansulex® Low pH liquid re suppression media, a system
pressurization canister and associated plumbing and controls. Two FUSIBLE LINKS are utilized for automatic actuation, and a
MANUAL PULL STATION for manual actuation. Two NOZZLES
disperse the re suppression media.
The hood is supplied with a eld installed MANUAL PULL STATION,
which must be set-up at the time of the fryer installation by an authorized Ansul® distributor. See below and following page for installation details.
If the fryer is installed such that the supplied manual pull station cannot be installed, a REMOTE MANUAL PULL STATION may be required by local codes. Any such remote manual pull station must be installed by an authorized Ansul® distributor in accordance with the AUTHORITY HAVING jURISDICTION.
When the re suppression system discharges, fryer heating element(s) and controls are de-energized, and re suppression media discharged.
Fire supression media will form an emulsion designed to both smother and cool the oil.
The PRIMARY 450ºF FUSIBLE LINK is located on the frypot. This
link will melt and discharge the re suppression system should both
the TEMPERATURE CONTROL THERMOSTAT and the HIGH LIMIT CONTROL fail. The
in the lter plenum, and will protect against a re in the plenum. Either link melting will discharge the re suppression media through
both NOZZLES, and cause a buzzer to sound. The MANUAL PULL STATION and any similar REMOTE MANUAL
PULL STATION will activate the re suppression system when the ring
on the pull station is pulled to its full extent.
SECONDARY 280ºF FUSIBLE LINK is located
M381 2M-301603 Owners Manual (Supplemental) NFPA Hood
8
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