Wells Manufacturing WVAE30F, WVPE30F, WVAE55F, WVAE55FS Service Manual

WELLS BLOOMFIELD, LLC
2 ERIK CIRCLE, P. O. Box 280 Verdi, NV 89439
telephone: 775-689-5703
fax: 775-689-5976
SUPPLEMENTAL
SERVICE
INSTRUCTIONS
ELECTRIC
361
for
PRESSURE
FRYER
WFAE-30F
With or Without
Optional Filter Wand
IMPORTANT: WELLS MANUFACTURING PROPRIETARY INFORMATION.
DISSEMINATION OF THIS INFORMATION TO ANYONE OTHER THAN WELLS AUTHORIZED SERVICE AGENTS IS STRICTLY PROHIBITED.
TECHNICAL CONTENT OF THIS MANUAL IS DESIGNED FOR
USE BY QUALIFIED PROFESSIONAL TECHNICIANS ONLY.
PRINTED IN UNITED STATES OF AMERICA
p/n 501219 Rev. B ECN-13391 S361 071128 cps
PRECAUTIONS AND GENERAL INFORMATION
DANGER:
BURN HAZARD
Cooking oil in this appliance operates at very high temperatures. Contact with hot oil can cause severe injury or death. Wear appropriate heat-protective clothing when operating or servicing this appliance.
WARNING:
SLIP AND FALL HAZARD
Spilled cooking oil is very slippery and can cause falls. Clean up oil spills promptly.
CAUTION:
BURN HAZARD
Exposed surfaces can be hot to the touch and may cause burns.
CAUTION:
HEALTH HAZARD
Old cooking oil can be a breeding ground for bacteria. Clean and sanitize exterior surfaces of fryer regularly.
This appliance is intended for use in commercial establishments only.
This appliance is intended No other use is agents.
DO NOT open any panel that requires the use of tools for access. Live electric circuits may be exposed by opening such panels. Opening access panels must be performed by an Authorized Service Agent only.
This appliance is equipped with an oil filtration system designed to filter hot liquid shortening only. Water, cleaning agents and/or other liquids will contaminate the oil and may damage the filter pump.
Operators of this appliance must be familiar with the appliance use, limitations and associated restrictions. Operating instructions must be read and understood by all persons using or installing this appliance.
Cleanliness of this appliance is essential to good sanitation. Read and follow all included cleaning instructions and schedules to ensure the safety of the food product.
DO NOT submerge any part of this appliance in water unless specifically instructed to do so. This appliance is not jet stream approved. DO NOT direct water jet or steam jet at this appliance, nor at any control. DO NOT splash or pour water on, in or over any controls. DO NOT wash area around this appliance with water jet. Any part which has become wet must be thoroughly dried before use.
Cooking oil will be very hot when in use. Contact will cause severe injury, and can cause blindness or death. Wear appropriate heat­protective clothing when operating or servicing this appliance.
This appliance must be operated with the supplied legs and casters properly installed.
The technical content of this manual, including any parts breakdown illustrations and/or adjustment procedures, is intended for use by qualified technical personnel only.
Any procedure which requires the use of tools must be performed by a qualified technician.
recommended or authorized by the manufacturer or its
to prepare food for human consumption.
361 501219 Service Manual for WFAE-30F Fryer
xi
TABLE OF CONTENTS
Precautions & General Information xi Specifications 1 Components and Controls 2 Operation 4 Operation Troubleshooting Guide 5 Filter Operation 6 Filter System Troubleshooting Guide 7 Servicing Instructions Lift Actuator & Motor Assembly 8 Filter Pump 10 (Optional) Filter Wand 12 Heating Element & Electrical 14 Wiring Diagrams 18
INTRODUCTION
This manual contains information needed to properly service and repair WFPE-30F Pressure Fryer, and the cooking appliance section of WVPE-30F Ventless Pressure Fryer. For installation, operation and maintenance instructions, refer to Operation Manual p/n 306785. For information about the ventilator hood section of the WVPE-30F Ventless Pressure Fryer, refer to Supplemental Operation Manual p/n 301603, or to Supplemental Service Manual p/n 502944.
361 501219 Service Manual for WFAE-30F Fryer
DIMENSIONS
CAPACITIES
VOLTAGE
REQUIREMENTS
POWER
CONSUMPTION
AMPERAGE
SPECIFICATIONS
Wide Deep High
15.70” 33.25” 40.0”
Cooking Oil
(Liquid Shortening Only)
Chicken (Fresh) 14 6
Chicken (Frozen) 12 5
ELECTRICAL SPECIFICATIONS
DOMESTIC EXPORT (EU)
208 VAC
NOTE: Shipped from factory 3Ø, field convertible to 1Ø
9,000 watts
43.3 amps (1 ø)
25.0 amps (3ø)
Lbs. Kg.
30
240VAC
9,000 watts
43.3 amps (1 ø)
25.0 amps (3ø)
14
380-415V
3NAC
9.000 watts
L1 = 14.3 L2 = 13.0 L3 = 13.0
N = 2.7
1
COMPONENTS & CONTROLS
WFAE-30F
BACK VIEW
S
A
FRYPOT
T
FRONT VIEW
M
N
O
J
B
P
Q
K
L
R
U
ITEM DESCRIPTION NOTES
A LIFT CRADLE MOTOR Operates LIFT ROD / Raises LIFT CRADLE B PUMP MOTOR RESET Protects against filter pump motor overload
C FRYPOT COVER Protects against hot oil splatter D LIFT CRADLE Holds FRY BASKET - lifts/lowers fry basket into/out of frypot E FRYPOT ASSEMBLY Contains and heats cooking oil F DRAIN VALVE Allows draining FRYPOT G FILTER PUMP and MOTOR Pumps oil during filtration cycle H POWER CORD Electrical power hook-up
I REAR (FIXED) CASTER Allow easy positioning of unit
J LOWER CONTROL BOX
and TERMINAL BOX COVER
K POWER CONNECTION 90º conduit fitting required, angled as shown L FRONT (FIXED) LEG Adjustable for leveling unit M FRY BASKEY Holds product to be cooked N UPPER CONTROL PANEL Contains main controls. See page 3 O LOWER CONTROL PANEL Contains heating controls and pump switch. See page 3 P DRIP PAN Collects liquids that drain from the top of the unit Q DRAIN VALVE LEVER Operates the drain valve (item F) R FILTER RESERVOIR Holds filtering media for oil filtration cycle S BASKET HANDLE Used to move fry basket T OIL LEVEL INDICATOR Measure amount of cooking oil U FILTER SUCTION TUBE Plugs into suction line receptacle
V SUCTION TUBE O-RING
SPARE O-RINGS
NOTE: must be reset by manually pushing red button
Contains power cord connections, power contactor, temperature control thermostat, hi-limit safety thermostat and heating element connections
Allows oil to be drawn through filter media Seals suction tube to receptacle
Up to 3 spares may be stored here
D
V
R
361 501219 Service Manual for WFAE-30F Fryer
2
WFAE-30F
COMPONENTS & CONTROLS (continued)
UPPER CONTROL PANEL
1
FRYER
OFF
FILTER
2
POWER
WELLS
7
6
3
HEAT
5
B U Z Z E R
4
COOK
OPTIONAL FILTER WAND
aa
bb
LOWER CONTROL PANEL
HI-LIMIT
RESET
THERMOSTAT
300
250
275
325
350
375
ºF
FILTER position energizes filter switch OFF position de-energizes temperature control thermostat, timer and filter
switch
Active when cook lever is in COOK position
OFF position silences buzzer
Turns fryer OFF is cooking oil temperature exceeds 425ºF Turns fryer OFF if heating element is energized without being covered by cooking oil RESET by pressing red button after cooking oil has cooled.
Controls cooking oil temperature by energizing/de-energizing heating element SET by turning pointer to desired cooking temperature marked on panel Causes heat light to glow when energized
FILTER
ON
8
OFF
CAUTION
FRYER MUST BE OFF BEFORE USING FILTER
910
ITEM DESCRIPTION NOTES
1 POWER SWITCH FRYER position energizes temperature control thermostat and timer
2 POWER LIGHT Glows when power switch is in FRYER position 3 HEAT LIGHT Glows when heating element is energized 4 COOK LIGHT Glows when cook lever is in COOK position 5 TIMER Indicated set time or counts down time remaining
6 BUZZER SWITCH ON position allows buzzer to sound whenever cradle is down
7 BUZZER LIGHT Glows when BUZZER SWITCH is ON 8 FILTER SWITCH ON position energizes filter pump (power switch must be in FILTER position) 9 HI-LIMIT SAFETY
THERMOSTAT
10 TEMPERATURE CONTROL
THERMOSTAT
cc
dd
ee
Q
361 501219 Service Manual for WFAE-30F Fryer
aa FILTER WAND ASSY
Optional wand powered by filter pump, used to wash-down frypot sides, or to transfer oil to disposal container
bb INSULATED HANDLE Handle for maneuvering wand. Insulated from heat of hot oil. cc ELEMENT INTERLOCK SWITCH Disables heating element anytime drain valve lever is not fully closed dd 3-WAY VALVE Directs output of filter pump either to frypot, or to wand ee QUICK DISCONNECT FITTING Male fitting. Female fitting of wand connects here
3
OPERATION
CAUTION:
BURN HAZARD
Hot oil can cause serious burns on contact. Wear appropriate protective clothing when using this fryer.
IMPORTANT:
Always remove basket handle from basket before lowering lift cradle.
PRESS RED BUTTON TO START TIMER
6
5
4
3
2
1
TURN TO SET TIME
9
8
7
0
10
11
12
13
14
15
16
17
18
19
20
21
TIMER
PRE-HEATING FRYER
Make sure FRYPOT is filled with 30 LB. of cooking oil. Open door and set THERMOSTAT (item 10) to desired cooking
temperature. CLOSE THE DOOR. Set POWER SWITCH (item 1) to FRYER. POWER LIGHT (item 2)
and HEAT LIGHT (item 3) will glow. HEAT LIGHT will cycle on and off with the HEATING ELEMENTS. When HEAT LIGHT first goes off, fryer is ready to cook the product.
SET COOK TIMER AND LOAD PRODUCT
Set TIMER (item 5) to desired cooking time. FROZEN PRODUCT:
Load frozen product into BASKET. Using the BASKET HANDLE (item 16) set BASKET on LIFT CRADLE. IMPORTANT: REMOVE HANDLE. Press RED BUTTON on TIMER to lower BASKET into FRYPOT.
FRESH PRODUCT: Using BASKET HANDLE, set BASKET on LIFT CRADLE. IMPORTANT: REMOVE THE HANDLE. Press the red button on TIMER to lower BASKET into FRYPOT. Manually drop each piece of fresh product into hot oil, just above the oil level to minimize splattering.
ALWAYS USE PROTECTIVE EQUIPMENT, SUCH AS INSULATED GLOVES, TO PROTECT AGAINST HOT OIL BURNS
COOK CYCLE AND BUZZER
When an audible alarm is desired at end of cook cycle, turn BUZZER SWITCH (item 7) ON after TIMER has been started. BUZZER LIGHT (item 6) will glow.
Note: If BUZZER SWITCH is turned ON before BASKET is lowered, BUZZER will sound until BASKET has fully lowered.
At end of cook cycle, BASKET will raise and BUZZER will sound until BUZZER SWITCH is turned OFF, or until the next cook cycle is started.
Use BASKET HANDLE (item 16) to remove basket of cooked product from LIFT CRADLE. Serve or dispense cooked product as required.
361 501219 Service Manual for WFAE-30F Fryer
4
OPERATION TROUBLESHOOTING GUIDE
SYMPTOM POSSIBLE CAUSE SUGGESTED REMEDY
POWER LIGHT not lit Fryer not operating
POWER LIGHT not lit Fryer operating normally
HEAT LIGHT not lit Power light lit - cooking oil cold
HEAT LIGHT not lit
Power light NOT lit - cooking oil cold HEAT LIGHT not lit Power light lit - cooking oil hot
COOK LIGHT not lit (CRADLE raised) TIMER not set or not started Turn dial to desired time, press red start button COOK LIGHT not lit (CRADLE lowered) COOK LIGHT damaged Repair or replace cook light
TIMER does not operate
BUZZER LIGHT not lit
BUZZER does not sound (CRADLE raised)
POWER SWITCH not in FRYER position Press POWER SWITCH to FRYER Disconnected from electric power or
Circuit breaker off or tripped
POWER LIGHT damaged Repair or replace power light
TEMPERATURE CONTROL THERMOSTAT not set or set too low
TEMPERATURE CONTROL THERMOSTAT damaged
DRAIN VALVE not fully closed (optional filter wand only)
HI-LIMIT SAFETY THERMOSTAT tripped Allow oil to cool, press red button to reset hi-limit
Cooking oil at set temperature
HEAT LIGHT damaged Repair or replace heat light
POWER SWITCH not in FRYER position Press POWER SWITCH to FRYER TIMER not set or not started Turn dial to desired time, press red button to start
TIMER CAM MICROSWITCH damaged or out of adjustment
TIMER damaged Replace TIMER BUZZER SWITCH in OFF position Turn SWITCH ON BUZZER LIGHT damaged Replace LIGHT BUZZER SWITCH in OFF position Turn SWITCH ON BUZZER damaged Replace BUZZER
BUZZER SWITCH damaged Replace BUZZER SWITCH
Reconnect to electric power Reset circuit breaker
Set thermostat to desired temperature
Replace thermostat
Be sure drain handle lever is horizontal
No action required Set thermostat if oil not hot enough
Adjust or replace microswitch
CRADLE LIFT will not lower
CRADLE LIFT will not raise
361 501219 Service Manual for WFAE-30F Fryer
FRYPOT COVER does not lower with LIFT CRADLE
TIMER not set or not started Turn dial to desired time, press red start button TIMER damaged Replace TIMER LIFT MOTOR damaged Replace LIFT MOTOR
LIFT MOTOR MICROSWITCH damaged or out of adjustment
TIMER has time remaining Allow TIMER to complete cycle to “0” LIFT CRADLE not properly assembled to LIFT
ROD TIMER damaged Replace TIMER
LIFT MOTOR damaged Replace LIFT MOTOR LIFT MOTOR MICROSWITCH damaged or out of
adjustment ACTUATOR or LIFT CRADLE damaged Repair/replace damaged components
COVER leaned back too far Rest COVER on LIFT CRADLE HINGE(S) dirty, damaged or misaligned Clean, repair or align HINGES
Adjust or replace microswitch
Install white plastic pivot over end of LIFT ROD (see page 3)
Adjust or replace microswitch
5
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