Wells Manufacturing WG-2424G Service Manual

Model WG-2424G
WELLS BLOOMFIELD, LLC
2 ERIK CIRCLE, P. O. Box 280 Verdi, NV 89439
telephone: 775-689-5703
fax: 775-689-5976
www.wellsbloomfield.com
OPERATION MANUAL
COUNTERTOP
GRIDDLES
MODELS WG-2424G WG-2436G WG-3036G WG-3048G
INSTALLATION
USE & CARE
121
GAS
Includes
FOR YOUR SAFETY
Do not store gasoline or other flammable liquids
in the vicinity of this or any other appliance.
WARNING: Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and mainte­nance instructions thoroughly before installing or servicing this equipment.
IMPORTANT:
The purchaser of this equipment must post in a prominent location instructions to be followed in the event the user smells gas. This information shall be obtained by consulting the local gas supplier.
IMPORTANT: DO NOT DISCARD THIS MANUAL
This manual is considered to be part of the appliance and is to be given to the OWNER or MANAGER of the restaurant, or to the person responsible for TRAINING OPERATORS of
this appliance. Additional manuals are available from your WELLS DEALER.
THIS MANUAL MUST BE READ AND UNDERSTOOD BY ALL PERSONS U S ING OR
INSTALLING THIS APPLIANCE. Contact your WELLS DEALER if you have any
questions concerning installation, operation or maintenance of this equipment.
PRINTED IN UNITED STATES OF AMERICA
p/n 45324 Rev. D ECN-13352 M225 071018 cps
LIMITED WARRANTY STATEMENT
Unless otherwise specified, all commercial cooking equipment manufactured by WELLS BLOOMFIELD, LLC is warranted against defects in materials and workmanship for a period of one year from the date of original installation or 18 months from the date of shipment from our factory, whichever comes first, and is for the benefit of the original purchaser only. THIS WARRANTY IS THE COMPLETE AND ONLY WARRANTY, EXPRESSED OR IMPLIED IN LAW OR IN FACT, INCLUDING BUT NOT LIMITED TO, WARRANTIES OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE, AND/OR FOR DIRECT, INDIRECT OR CONSEQUENTIAL DAMAGES IN CONNECTION WITH WELLS BLOOMFIELD PRODUCTS. This warranty is void if it is determined that, upon inspection by an authorized service agency, the equipment has been modified, misused, misapplied, improperly installed, or damaged in transit or by fire, flood or act of God. It also does not apply if the serial nameplate has been removed, or if service is performed by unauthorized personnel. The prices charged by Wells Bloomfield for its products are
based upon the limitations in this warranty. Seller’s obligation under this warranty is limited to the repair of defects without charge by a Wells Bloomfield factory authorized service agency or one of its sub-service agencies. This service will be provided on customer’s premises for non-portable models. Portable models (a device with a cord and plug) must be taken or shipped to the closest authorized service agency, transportation charges prepaid, for service. In addition to restrictions contained in this warranty, specific limitations are shown in the Service Policy and Procedure Guide. Wells Bloomfield authorized service agencies are located in principal cities. This warranty is valid in the United States and Canada and void elsewhere. Please consult your classified telephone directory, your foodservice equipment dealer or contact:
Service Department, Wells Bloomfield, LLC
P.O. Box 280, Verdi, Nevada 89439
phone (775) 689-5707 or fax (775) 689-5976
for information and other details concerning warranty.
SERVICE POLICY AND PROCEDURE GUIDE and ADDITIONAL WARRANTY EXCLUSIONS
1. Resetting of safety thermostats, circuit breakers, over load protectors, and/or fuse replacements are not covered by this warranty unless warranted conditions are the cause.
2. All problems due to operation at voltages or phase other than specified on equipment nameplates are not covered by this warranty. Conversion to correct voltage and/or phase must be the customer’s responsibility.
3. All problems due to electrical connections not made
in accordance with electrical code requirements and wiring diagrams supplied with the equipment are
not covered by this warranty.
4. Replacement of items subject to normal wear, to include such items as knobs, light bulbs; and, normal maintenance functions including adjustments of thermostats, adjustment of micro switches and replacement of fuses and indicating lights are not covered by warranty.
5. Damage to electrical cords and/or plug due to exposure to excessive heat are not covered by this warranty.
6. Full use, care, and maintenance instructions supplied with each machine. Noted maintenance and
preventative maintenance items, such as servicing and
cleaning schedules, are customer responsibility. Those miscellaneous adjustments noted are customer responsibility. Proper attention to preventative maintenance and scheduled maintenance procedures will prolong the life of the appliance.
7. Travel mileage is limited to sixty (60) miles from an Authorized Service Agency or one of its sub-service agencies.
8. All labor shall be performed during regular working hours. Overtime premium will be charged to the buyer.
9. All genuine Wells replacement parts are warranted for ninety (90) days from date of purchase on non­warranty equipment. This parts warranty is limited only to replacement of the defective part(s). Any use of
non-genuine Wells parts completely voids any
warranty.
10. Installation, labor, and job check-outs are not
considered warranty and are thus not covered by this warranty.
11. Charges incurred by delays, waiting time or operating
restrictions that hinder the service technician’s ability to perform service are not covered by warranty. This includes institutional and correctional facilities.
121 p/n 45324 OpManual Countertop Gas Griddles
SHIPPING DAMAGE CLAIM PROCEDURE
NOTE: For your protection, please note that equipment in
this shipment was carefully inspected and packaged by skilled personnel before leaving the factory. Upon acceptance of this shipment, the transportation company assumes full responsibility for its safe delivery. IF SHIPMENT ARRIVES DAMAGED:
1. VISIBLE LOSS OR DAMAGE: Be certain that any visible loss or damage is noted on the freight bill or express receipt, and that the note of loss or damage is signed by the delivery person.
2. FILE CLAIM FOR DAMAGE IMMEDIATELY:
Regardless of the extent of the damage.
3. CONCEALED LOSS OR DAMAGE: if damage is unnoticed until the merchandise is unpacked, notify the transportation company or carrier immediately, and file “CONCEALED DAMAGE” claim with them. This should be done within fifteen (15) days from the date the delivery was made to you. Be sure to retain the container for inspection.
Wells Bloomfield cannot assume liability for damage or loss incurred in transit. We will, however, at your request, supply you with the necessary documents to support your claim.
xi
TABLE OF CONTENTS
WARRANTY xi SPECIFICATIONS 1 FEATURES & OPERATING CONTROLS 2 PRECAUTIONS & GENERAL INFORMATION 3 AGENCY LISTING INFORMATION 4 INSTALLATION 4 INITIAL ADJUSTMENT 8 OPERATION 10 CLEANING INSTRUCTIONS Standard and GroovedGriddles 12 Chrome-Plated griddles 13 TROUBLESHOOTING SUGGESTIONS 14 PARTS & SERVICE 15 CUSTOMER SERVICE DATA 15
INTRODUCTION
Thank You for purchasing this Wells Bloomfield appliance. Proper installation, professional operation and consistent maintenance of this appliance will ensure that it
gives you the very best performance and a long, economical service life. This manual contains the information needed to properly install this appliance, and to use and care for the
appliance in a manner which will ensure its optimum performance.
121 p/n 45324 OpManual Built-In Electric Griddles
MODEL
WG-2424G
WG-2436G
WG-3036G
WG-3046G
COOKING SURFACE
23 7/8” x 20 1/2”
2 BURNER
35 7/8” x 20 1/2”
3 BURNER
35 7/8” x 24”
3 BURNER
47 3/4” x 24”
4 BURNER
SPECIFICATIONS
FUEL
Natural Gas 5.0” W.C.
Propane 10.0” W.C.
Natural Gas 5.0” W.C.
Propane 10.0” W.C.
Natural Gas 5.0” W.C.
Propane 10.0” W.C.
Natural Gas 5.0” W.C.
Propane 10.0” W.C.
MANIFOLD
PRESSURE
1
B.T.U /HR/
BURNER
B.T.U./HR
TOTAL
25,000 BTU/hr 50,000 BTU/hr
25,000 BTU/hr 75,000 BTU/hr
25,000 BTU/hr 75,000 BTU/hr
25,000 BTU/hr
100,000 BTU/hr
FEATURES & OPERATING CONTROLS
SPLASH GUARD
GREASE TROUGH
GREASE DRAWER
FRONT ACCESS PANEL
GAS SAFETY VALVE
THERMOSTAT
ADJUSTABLE LEGS
GAS CONTROL KNOB
TEMPERATURE CONTROL KNOB
Fig. 1 Countertop Gas Griddle - Features & Operating Controls
FRONT ACCESS PANEL
Allows access to gas control valve and themerature control thermostat.
Energizes gas valve and allows burners to light based on temp. control knob setting and temperature sensed at griddle surface
THERMOSTAT TEMP. CONTROL KNOB
Each section of the griddle is individually controllable. Dial position is an indication of the temperature setting. The actual
temperature at the griddle surface will vary, depending upon the initial type and temperature of the product, and other variables.
GAS SAFETY VALVE GAS CONTROL VALVE
Provides ignition pilot flame. Allows fuel to burners only when pilot flame is established.
Extra-wide trough with radiused corners for easier cleaning. Trough
GREASE TROUGH
slopes toward a large waste hole that empties into the removable grease drawer.
GREASE DRAWER
REMOVABLE SPLASH GUARD
NAMEPLATE (located on rear of unit)
Large-capacity drawer is removable through the front for easy cleaning.
Stainless steel aplash guard simplifies griddle maintenance and helps to keep grease from splattering onto adjacent walls and equipment
Lists manufacturer’s information, model and serial number. Also lists fuel requirement specifications.
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PRECAUTIONS AND GENERAL INFORMATION
This appliance is intended for use in commercial establishments only.
This appliance is intended No other use is agents.
recommended or authorized by the manufacturer or its
to prepare food for human consumption.
This griddle must be installed by a technician qualified and certified or licensed to install gas-fired equipment. A licensed technician must perform the initial startup and adjustment of this appliance.
Operators of this appliance must be familiar with the appliance use, limitations and associated restrictions. Operating instructions must be read and understood by all persons using or installing this appliance.
Cleanliness of this appliance is essential to good sanitation. Read and follow all included cleaning instructions and schedules to ensure the safety of the food product.
DO NOT submerge griddle or burners in water. DO NOT splash or pour water into interior of griddle. Burners which have been allowed to become wet must be thoroughly dried before use.
Griddle must be operated with the supplied legs properly installed.
The technical content of this manual, including any parts breakdown illustrations and/or adjustment procedures, is intended for use by qualified technical personnel only.
Any procedure which requires the use of tools must be performed by a qualified technician.
This manual is considered to be a permanent part of the appliance. This manual and all supplied instructions, diagrams, schematics, parts breakdown illustrations, notices and labels must remain with the appliance if it is sold or moved to another location.
This appliance is made in the USA. Unless otherwise noted, this appliance has American sizes on all hardware.
WARNING:
FIRE HAZARD
In the event a gas odor is detected, shut down the unit at the main gas shutoff and contact your local gas supplier from a neighboring
location for service
.
CAUTION:
FALL HAZARD
DO NOT stand or sit on the griddle.
CAUTION:
FALL HAZARD
DO NOT use the griddle as a stool or ladder.
This unit complies with NSF standard 4 only if maintained and operated per the instructions in this manual.
This appliance meets ANSI Z83.11 specifications for gas-fired food service equipment.
This appliance is CSA design certified for gas operation.
121 p/n 45324 OpManual Built-In Electric Griddles
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AGENCY APPROVAL INFORMATION
STD 4
®
INSTALLATION
NOTE: DO NOT discard
the carton or other packing materials until you have inspected the appliance for hidden damage and tested it for proper operation. Refer to SHIPPING DAMAGE CLAIM PROCEDURE on the inside front cover of this manual.
DANGER:
HEALTH HAZARD
This appliance must be properly ventilated. Failure to provide proper ventilation of exhaust gasses can result in severe injury and death.
WARNING:
FIRE HAZARD
Do not store flammable or combustible materials near this appliance. The open flame of this appliance can cause such materials to ignite.
NOTICE:
Manufacturer’s warranty on this griddle is in effect only when the appliance is installed and operated in accordance with these instructions and local codes and ordinances or, in the absence of local codes, the National Fuel Gas Code, ANSI Z223.1 (current edition). The manufacturer of the griddle assumes no liability for any damage resulting from fail­ure to comply with this notice.
UNPACKING & INSPECTION
Carefully remove the griddle from the carton. Remove all protective plastic film, packing materials and accessories from the griddle before connecting the griddle to fuel gas or otherwise performing any installation procedure.
Carefully read all instructions in this manual and the Installation Instruction Sheet packed with the griddle before starting any installation.
Read and understand all labels and diagrams attached to the griddle.
Carefully account for all components and accessories before discarding packing materials. Store all accessories in a convenient place for later use.
Thoroughly clean the appliance before use. See Cleaning Instructions, page 12.
SETUP
Supplied legs must be properly installed. Once installed, the legs should NOT be removed.
The griddle must be leveled with a spirit level in its final operational position, prior to beginning the gas piping installation.
Setup the griddle only on a firm level surface. Non-combustible material (e.g. metal, terrazzo) is required.
Adequate clearances for air openings into the cabinet must be provided. Maintain at least 3” clearance from adjacent surfaces.
The griddle must be installed in an area with sufficient make-up air for proper combustion, and must be installed such that the flow of combustion and ventilation air will not be obstructed.
When used with an exhaust fan, special precautions must be observed to avoid interference with the operation of the griddle, such as drafts and air starvation.
The current edition of NFPA 96 (Standard for the Installation of
Equipment for the Removal of Smoke and Grease Laden Vapors from Commercial Cooking Equipment) specifies ventilation requiremen t s
to ensure the removal of exhaust gasses and products of combustion. IT IS THE RESPONSIBILITY OF THE INSTALLER TO ENSURE THAT THIS GAS GRIDDLE INSTALLATION CONFORMS TO ALL APPLICABLE CODES AND ORDINANCES.
DO NOT store flammable or combustible materials on, in or near the griddle.
The area where the griddle is installed must be kept clear of combustibles and flammables. This includes mops, rags, grease, wrapping paper and electric cords.
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