Wells Manufacturing SS206 Part Manual

WELLS BLOOMFIELD, LLC
10 Sunnen Dr., St. Louis, MO 63143
telephone: 800-807-8054
fax: 314-781-2714
www.wells-mfg.com
SS206
012B
OWNERS MANUAL
DROP-IN and
BOTTOM-MOUNT
UNSHROUDED
WARMERS
with
INFINITE SWITCH
CONTROL
MODELS
SS206(D)
SS206E(D)
SS206ER(D)
Includes
INSTALLATION
USE & CARE
EXPLODED VIEW
SS206E
IMPORTANT: DO NOT DISCARD THIS MANUAL
This manual is considered to be part of the appliance and is to be given to the OWNER or MANAGER of the restaurant, or to the person responsible for TRAINING OPERATORS of this appliance. Additional manuals are available from your WELLS DEALER.
PARTS LIST
WIRING DIAGRAM
THIS MANUAL MUST BE READ AND UNDERSTOOD BY ALL PERSONS USING OR INSTALLING THIS APPLIANCE. Contact your WELLS DEALER if you have any
questions concerning installation, operation or maintenance of this equipment.
2M-308028 Rev. (A) M012B.01 090811
LIMITED WARRANTY STATEMENT
Unless otherwise specified, all commercial cooking equipment manufactured by WELLS BLOOMFIELD, LLC is warranted against defects in materials and workmanship for a period of one year from the date of original installation or 18 months from the date of shipment from our factory, whichever comes first, and is for the benefit of the original purchaser only. THIS WARRANTY IS THE COMPLETE AND ONLY WARRANTY, EXPRESSED OR IMPLIED IN LAW OR IN FACT, INCLUDING BUT NOT LIMITED TO, WARRANTIES OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE, AND/OR FOR DIRECT, INDIRECT OR CONSEQUENTIAL DAMAGES IN CONNECTION WITH WELLS BLOOMFIELD PRODUCTS. This warranty is void if it is determined that, upon inspection by an authorized service agency, the equipment has been modified, misused, misapplied, improperly installed, or damaged in transit or by fire, flood or act of God. It also does not apply if the serial nameplate has been removed, or if service is performed by unauthorized personnel. The prices charged by Wells Bloomfield for its products are
based upon the limitations in this warranty. Seller’s obligation under this warranty is limited to the repair of defects without charge by a Wells Bloomfield factory authorized service agency or one of its sub-service agencies. This service will be provided on customer’s premises for non-portable models. Portable models (a device with a cord and plug) must be taken or shipped to the closest authorized service agency, transportation charges prepaid, for service. In addition to restrictions contained in this warranty, specific limitations are shown in the Service Policy and Procedure Guide. Wells Bloomfield authorized service agencies are located in principal cities. This warranty is valid in the United States and Canada and void elsewhere. Please consult your classified telephone directory, your foodservice equipment dealer or contact:
10 Sunnen Dr., P.O.Box 430129 St. Louis MO 63143 USA
phone (314) 781-2777 or fax (314) 781-2714
for information and other details concerning warranty.
Wells Bloomfield, LLC
SERVICE POLICY AND PROCEDURE GUIDE and ADDITIONAL WARRANTY EXCLUSIONS
1. Resetting of safety thermostats, circuit breakers, over load protectors, and/or fuse replacements are not covered by this warranty unless warranted conditions are the cause.
2. All problems due to operation at voltages or phase other than specified on equipment nameplates are not covered by this warranty. Conversion to correct voltage and/or phase must be the customer’s responsibility.
3. All problems due to electrical connections not made
in accordance with electrical code requirements and wiring diagrams supplied with the equipment are
not covered by this warranty.
4. Replacement of items subject to normal wear, to include such items as knobs, light bulbs; and, normal maintenance functions including adjustments of thermostats, adjustment of micro switches and replacement of fuses and indicating lights are not covered by warranty.
5. Damage to electrical cords and/or plug due to exposure to excessive heat are not covered by this warranty.
6. Full use, care, and maintenance instructions supplied with each machine. Noted maintenance and
preventative maintenance items, such as servicing and
cleaning schedules, are customer responsibility. Thos miscellaneous adjustments noted are customer responsibility. Proper attention to preventative maintenance and scheduled maintenance procedures will prolong the life of the appliance.
7. Travel mileage is limited to fifty (50) miles from an Authorized Service Agency or one of its sub-service agencies.
8. All labor shall be performed during regular working hours. Overtime premium will be charged to the buyer.
9. All genuine Wells replacement parts are warranted for ninety (90) days from date of purchase on non­warranty equipment. This parts warranty is limited only to replacement of the defective part(s). Any use of
non-genuine Wells parts completely voids any
warranty.
10. Installation, labor, and job check-outs are not
considered warranty and are thus not covered by this warranty.
11. Charges incurred by delays, waiting time or operating
restrictions that hinder the service technician’s ability to perform service are not covered by warranty. This includes institutional and correctional facilities.
SHIPPING DAMAGE CLAIM PROCEDURE
NOTE: For your protection, please note that equipment in
this shipment was carefully inspected and packaged by skilled personnel before leaving the factory. Upon acceptance of this shipment, the transportation company assumes full responsibility for its safe delivery.
IF SHIPMENT ARRIVES DAMAGED:
1. VISIBLE LOSS OR DAMAGE: Be certain that any visible loss or damage is noted on the freight bill or express receipt, and that the note of loss or damage is signed by the delivery person.
2. FILE CLAIM FOR DAMAGE IMMEDIATELY: Regardless of the extent of the damage.
3. CONCEALED LOSS OR DAMAGE: if damage is unnoticed until the merchandise is unpacked, notify the transportation company or carrier immediately, and file “CONCEALED DAMAGE” claim with them. This should be done within fifteen (15) days from the date the delivery was made to you. Be sure to retain the container for inspection.
xi
TABLE OF CONTENTS
WARRANTY xi FEATURES & OPERATING CONTROLS 2 PRECAUTIONS & GENERAL INFORMATION 3 AGENCY LISTING INFORMATION 3 INSTALLATION 4 OPERATION 6 MAINTENANCE INSTRUCTIONS 7 CLEANING INSTRUCTIONS 8 TROUBLESHOOTING SUGGESTIONS 10 EXPLODED VIEW & PARTS LIST 11 WIRING DIAGRAM 14 PARTS & SERVICE 16 CUSTOMER SERVICE DATA 17
INTRODUCTION
Thank You for purchasing this Wells Bloomeld appliance.
Proper installation, professional operation and consistent maintenance of this appliance will ensure that it gives you the very best performance and a long, economical service life.
This manual contains the information needed to properly install this appliance, and to use and care for the appliance in a manner which will ensure its optimum performance.
SPECIFICATIONS
MODEL VOLTS AMPS WATTS POWER SUPPLY CORD
SS206 (D) 120 VAC 1 PH 10.0 Amp 1200W
NOT SUPPLIEDSS206E (D) 208 VAC 1 PH 4.3 Amp 900W
SS206ER (D) 240 VAC 1 PH 5.0 Amp 1200W
M012B.01 2M-308028 Owners Manual for SS206 Built-In Inf Sw. Warmers
1
IMPORTANT:
DO NOT LEAVE ON “PRE­HEAT” Unit may cycle on hi-limit control, leading to premature failure of the hi-limit control device.
FEATURES & OPERATING CONTROLS
A. INFINITE SWITCH
On INFINITE SWITCH CONTROLLED warmers, power is applied
1. to the heating element based on the control knob position, which varies the duty cycle of the heating element.
The desired temperature is controlled by rotating the
2. TEMPERATURE CONTROL kNOB. The knob may have a numeric scale, where higher numbers correspond to higher temperature. LO is the lowest temperature setting; PREHEAT is
a “continuous on” setting. Innite switch controlled warmers are
equipped with a hi-limit device to prevent overheating. The hi­limit will self-reset after the warmer has cooled.
On warmers equipped with an INDICATOR LIGHT, the light will
3.
glow when the innite switch is in any position other than OFF.
The TEMPERATURE CONTROL kNOB will rotate without
4. stopping, with PREHEAT and OFF having obvious detents. The OFF position is a “positive” OFF (i.e. the switch is positively held in the open position).
NOTE: An innite switch controls temperature by varying the ratio
of “on” time to “off” time. Thus, no temperature sensing devise is required.
B. MOUNTING
Top-mounted built-in warmers (i.e SS206) are equipped with
1. WELLSLOkS, uniquely designed turnout tabs which help secure
the warmer top ange to the countertop.
Bottom-mounted warmers (i.e SS206E) require that the cutout
2.
be anged to provide a mounting means.
See the Installation Instructions, supplied with the particular
3. appliance, for details.
C. DRAINS
“D” units (e.g. SS206D) have drains for each pan, with each pan
1. having an individual drain valve.
M012B.01 2M-308028 Owners Manual for SS206 Built-In Inf Sw. Warmers
2
PRECAUTIONS AND GENERAL INFORMATION
This appliance is intended for use in commercial establishments only.
This appliance is intended consumption. No other use is recommended or authorized by the manufacturer or its agents.
Operators of this appliance must be familiar with the appliance use, limitations and associated restrictions. Operating instructions must be read and understood by all persons using or installing this appliance.
Cleanliness of this appliance is essential to good sanitation. Read and follow all included cleaning instructions and schedules to ensure the safety of the food product.
Disconnect this appliance from electrical power before performing any maintenance or servicing.
This appliance is not jet stream approved. Do not direct water jet or steam jet at this appliance, or at any control panel or wiring. Do not splash or pour water on, in or over any controls, control panel or wiring.
Exposed surfaces of this appliance can be hot to the touch and may cause burns.
Do not operate this appliance if the control panel is damaged. Call your Authorized Wells Service Agent for service.
The technical content of this manual, including any wiring diagrams, schematics, parts breakdown illustrations and/or adjustment
procedures, is intended for use by qualied technical personnel.
Any procedure which requires the use of tools must be performed by a
qualied technician.
This manual is considered to be a permanent part of the appliance. This manual and all supplied instructions, diagrams, schematics, parts breakdown illustrations, notices and labels must remain with the appliance if it is sold or moved to another location.
to hold pre-heated food for human
WARNING:
SHOCk HAzARD
All servicing requiring access to non-insulated electrical components must be performed by a factory authorized technician. DO NOT open any access panel which requires the use of tools. Failure to follow this warning can result in severe electrical shock.
CAUTION:
RISk OF DAMAGE
DO NOT connect or energize this appliance until all installation instructions are read and followed. Damage to the appliance may result if these instructions are not followed.
CAUTION:
HOT SURFACE
Exposed surfaces can be hot to the touch and may cause burns.
This appliance is made in the USA. Unless otherwise noted, this appliance has American sizes on all hardware.
AGENCY LISTING INFORMATION
Refer to the product nameplate for the specic appliance for agency listings. In general:
This appliance conforms to NSF Standard 4 for sanitation only if installed in accordance with the supplied Installation Instructions.
Underwriters Laboratory recognized ( ) warmers (UL File E6070) ­Since the warmer is only a single component of a complete installation,
the nished installation of an unit requires additional evaluations to
Underwriters Laboratory standards.
M012B.01 2M-308028 Owners Manual for SS206 Built-In Inf Sw. Warmers
3
UL Recognized Warmers
STD 4
E6070
INSTALLATION
NOTE: DO NOT discard
the carton or other packing materials until you have inspected the appliance for hidden damage and tested it for proper operation. Refer to SHIPPING
DAMAGE
CLAIM PROCEDURE on the
inside front cover of this manual.
WARNING:
RISk OF INjURY
Installation procedures must
be performed by a qualied
technician with full knowledge of all applicable electrical and plumbing codes. Failure can result in personal injury and property damage.
CAUTION
FIRE HAzARD
Avoid storing ammable or
combustible materials in, on or near the appliance.
IMPORTANT: For warmers installed in plastic counter tops, the counter material must be protected from the heat of the warmer in order to prevent discoloration and/or deterioration. Wellsloks are not suitable for this purpose. The installer should contact the manufacturer or distributor of the countertop material for
specic instructions.
UNPACkING & INSPECTION
Carefully remove the appliance from the carton. Remove all
protective plastic lm, packing materials and accessories from the
Appliance before connecting electrical power or otherwise performing any installation procedure.
Carefully read all instructions in this manual and the Installation Instruction Sheet packed with the appliance before starting any installation.
Read and understand all labels and diagrams attached to the appliance.
Carefully account for all components and accessories before discarding packing materials. Store all accessories in a convenient place for later use.
INSTALLATION NOTES
Installation and start up of built-in warmers MUST be performed
1. by an authorized installation company.
It is the RESPONSIBILITY OF THE INSTALLER to verify that this
2.
warmer installation is in compliance with the specications listed in this manual and on the specication sheet provided.
It is the RESPONSIBILITY OF THE INSTALLER to check with
3. the AUTHORITY HAVING jURISDICTION, in order to verify that this warmer installation is in compliance with local code require­ments.
Water supply and drain installation must meet all applicable lo-
4. cal, state and federal plumbing codes and ordinances.
Refer to Installation Instructions included with the warmer for
5. Underwriters Laboratories conditions of acceptability, electrical requirements and other installation con­cerns.
BUILT-IN WARMERS
This is a GENERAL GUIDE. For specic
1. cutout dimensions and other installation details, refer to theInstallation Instructions supplied with the warmer Cutout dimensions for warmer units and
2. control panels are listed on the Installation Instructions provided with the
.
OVAL CONTROL PANEL
warmer. SS206 units use an oval control panel to
3. mount the innite switch. SS206E and SS206ER units mount the innite switch directly to the cabinet face. Verify style of control mounting before making cutout.
NOTE: Cutout dimensions are dif
ferent for
DIRECT MOUNT
oval control panels and direct mounting, and for wood and metal counters. Verify the dimensions are correct for the installation before making the cutout.
M012B.01 2M-308028 Owners Manual for SS206 Built-In Inf Sw. Warmers
4
INSTALLATION
For “bottom-mounted” warmers (i.e. warmers mounted to a
4.
formed ange from underneath the counter top), apply a bead of
food-grade silicone sealant to the top inside lip of the pan prior to
attaching to the counter ange.
For “top-mounted” warmers (i.e. warmers mounted from above
4. the counter top):
a. Verify that provided sealants are applied to the underside
of the warmer top ange prior to setting the unit into the
cutout.
b. After installation, verify that the tabs on the Wellsloks are
turned out to lock the warmer into the counter
c. Apply a thin bead of food-grade silicone sealant around the
ange to seal it to the counter.
ELECTRICAL INSTALLATION
Refer to the product nameplate. Verify the electrical service
1. power. Voltage and phase must match the nameplate specica­tions. Wiring the warmer to the wrong voltage can severely dam­age the unit or cause noticeably decreased performance.
Available electrical service amperage must meet or exceed the
2.
specications listed on the specication sheet provided with the
warmer. Warmer and control unit must be connected to an appropriate
3. building ground. Ground connection will be marked “GND” or ” “ .
NOTE: Damage caused by leaks due to improper installation is NOT covered by warranty.
CAUTION:
SHOCk HAzARD
The ground lug of this appliance must be connected to a suitable build­ing ground.
NOTE: Wire gauge, insulation type and temperature rating , as well as type, size and construction of conduit, must meet or exceed appli-
cable specications of local codes and of the National Electrical
Code.
PLUMBING INSTALLATION
For use in the State of Massachusetts, this appliance must be installed in compliance with Massachusetts Fuel Gas and
Plumbing Code CMR 248.
IMPORTANT: All plumbing installations must be performed by a
1.
qualied plumber.
For units equipped with a DRAIN LINE: Some jurisdictions may
2.
require an approved air gap or other back-ow prevention device
in the drain. It is the responsibility of the plumber to determine such requirement, to provide and properly install the required device.
M012B.01 2M-308028 Owners Manual for SS206 Built-In Inf Sw. Warmers
IMPORTANT:
Contact a licensed electri­cian to install and con­nect electrical power to the appliance.
IMPORTANT:
Damage due to being connected to the wrong voltage or phase is NOT covered by warranty.
IMPORTANT: Electrical in­stallation other than as speci-
ed on the specication sheet
will void the UL listing, and may void the warranty.
NOTE: Plumb connections must be made in compliance with all Federal, State and Local Plumbing Codes and Ordinances.
5
OPERATION
CAUTION:
HOT SURFACE
Exposed surfaces can be hot to the touch and may cause burns.
CAUTION:
SHOCk HAzARD
DO NOT splash or pour water onto control panel or wiring.
Always use an inset. DO NOT place food directly into the warmer.
Always pour hot water into the warmer before it is preheated. DO NOT pour water into a dry, heated warmer. This may damage the unit.
DO NOT put ice into a warmer pan. This will cause condensation on the inside of
warmer. Damage caused
the by condensation is NOT covered by warranty.
Stir thick food items frequently to keep food heated uniformly.
keep insets covered to maintain food quality and temperature.
WET OR DRY OPERATION for WARMERS
1. Carefully read the description of the warmer operation on the
specication sheet.
2. a. Most warmers are designed for WET OR DRY operation. b. Warmers may be used wet, or may be used dry. However warmers may NOT be used wet-to-dry or dry-to-wet unless they have been allowed to cool to room temperature between the change in wet or dry operation. c. Wells Manufacturing recommends operating WET for consistent food heating. d. If your wet-operation warmer is allowed to run dry, turn it OFF and allow to cool to room temperature before adding water.
3. If the warmer is to be used for WET operation, add approximately 1” of hot tap water before turning the warmer ON. Use of hot water will allow a faster preheat. a. Check the water level frequently and add hot water as necessary to prevent the warmer from running dry. Do not add water to the warmer if it has run dry. b. If your wet-operation warmer is allowed to run dry, turn it OFF and allow to cool to room temperature before adding water.
4. Damage caused by allowing a wet-operation warmer to run dry, is NOT covered by warranty. Damage caused by adding water to a dry warmer when hot is NOT covered by warranty.
PRE-HEATING THE WARMER
1. Place desired pan(s) or inset(s) with appropriate adapter top on warmer. a. Insets are available as accessories in 2½ qt., 4qt., 7 qt., and 11 qt. sizes with lids and adapter tops. b. For dry operation, a 6” deep pan or inset is recommended.
2. Innite Switch Controlled Warmers: Turn temperature control to
PREHEAT.
3. Allow warmer to PREHEAT for approximately 15 minutes, then set the control for the desired temperature. Be sure to keep the warmer covered during preheat and operation.
OPERATION
1. Always use an inset. DO NOT place food directly into the warmer.
2. Check water level in wet-operation warmer frequently during use. Running warmers dry will lower the temperature of the food in the insert pan, and may damage the warmer.
3. Alternating between wet and dry operation in any individual warmer is NOT recommended.
4. DO NOT use metal tools, steel wool, or caustic or abrasive cleanser to clean warmer pan.
6
M012B.01 2M-308028 Owners Manual for SS206 Built-In Inf Sw. Warmers
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