Wells Manufacturing M4200 Operation Manual

Place this chapter in the OVEN section of the equipment manual.
WELLS BLOOMFIELD, LLC
10 Sunnen Dr., St. Louis, MO 63143
telephone: 314-678-6314
fax: 314-781-2714
www.wells-mfg.com
OWNERS MANUAL
VENTED
CONVECTION OVEN
MODEL
903
M4200 Convection Oven
This instruction is for the exclusive use of licensees
and employees of McDonalds Systems, Inc.
IMPORTANT: DO NOT DISCARD THIS MANUAL
This manual is considered to be part of the appliance and is to be given to the OWNER or MANAGER of the restaurant, or to the person responsible for TRAINING OPERATORS of
THIS MANUAL MUST BE READ AND UNDERSTOOD BY ALL PERSONS USING OR
INSTALLING THIS APPLIANCE. Contact your WELLS DEALER if you have any
questions concerning installation, operation or maintenance of this equipment.
M4200
Includes
Installation
Use & Care
Programming
Exploded View
Parts List
Wiring Diagram
p/n 2M-307323 Rev. F M903 120215
INTRODUCTION
IMPORTANT: Use only factory authorized service parts.
For factory authorized service, or to order factory authorized replacement parts, contact your Wells authorized service agency, or call:
Wells Bloomfield, LLC
10 Sunnen Dr., St. Louis MO 63143 USA
Service Dept.
phone: (877) 242-0270 fax: (314) 781-2714
Thank You for purchasing this Wells Bloomfield appliance.
Proper installation, professional operation and consistent maintenance of this appliance will ensure that it gives you the very best performance and a long, economical service life.
This manual contains the information needed to properly install this appliance, and to use and care for the appliance in a manner that will ensure its optimum performance.
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M903 2M-307323 Owners Manual M4200/M4200EU
TABLE OF CONTENTS
GENERAL
OPERATION
PROGRAMMING
MAINTENANCE
SERVICE
AGENCY LISTING INFORMATION 1 WARRANTY 2 PRECAUTIONS & GENERAL INFORMATION 3 SPECIFICATIONS 4 INSTALLATION 5
FEATURES & OPERATING CONTROLS OVEN FEATURES 8 SMART CONTROLLER 10 OPERATION QUICK-GLANCE OPERATING GUIDE 12 DAILY SET-UP 13 COOK CYCLE OPERATION 14
PROGRAMMING
IMPORTANT:
Programming to be performed by Qualified Personnel ONLY!
ENTER PROGRAMMING MODE 15 CHANGE PROGRAMMED SETTINGS 16 ENABLING SCRATCH BISCUIT BUTTON (#6) 18 INSTRUCTIONS TO CHANGE COOKIE SETTINGS 19 INSTALL OPERATING SYSTEMS SOFTWARE 20 TRANSFER MENUS FROM CARD TO OVEN 21 TRANSFER MENUS FROM OVEN TO CARD 21 DEFAULT SETTINGS 22
CLEANING INSTRUCTIONS 23 TROUBLESHOOTING SUGGESTIONS 25 PREVENTATIVE MAINTENANCE 26 TEMPERATURE CALIBRATION 27 HINGE ADJUSTMENT
EXPLODED VIEW and PARTS LIST 28 WIRING DIAGRAM M4200 208V 32 M4200 240V 33 M4200-3S-240 34 PARTS & SERVICE 37 CUSTOMER SERVICE DATA FORM 37
This appliance conforms to NSF Standard 4 for sanitation only if installed in accordance with the supplied Installation Instructions and maintained according to the instructions in this manual.
M4200 (domestic) ovens are and listed under UL File E6070 for 208V and 240V.
M903 2M-307323 Owners Manual M4200/M4200EU
M4200EU (European) ovens comply with standards
for 380-415V 3NAC
1
AGENCY LISTING INFORMATION
STD 4
E6070
E6070
LIMITED WARRANTY STATEMENT
The following equipment manufactured by WELLS BLOOMFIELD,
sale to McDonald's, Inc. is warranted against defects
LLC for in materials and workmanship for a period of two years from the date of installation ( on the equipment
as indicated by the installation punch-tag
), and is for the benefit of the original pur­chaser: a. M4200-3 Convection Oven (208V and 240V models only) b. 1016BVM Coffee Brewer All other equipment manufactured by WELLS BLOOM­FIELD, LLC for sale to McDonald's, Inc. is warranted against defects in materials and workmanship for a period of one year from the date of installation ( punch-tag on the equipment purchaser:
as indicated by the installation
),
and is for the benefit of the original
THE FOREGOING OBLIGATION IS EXPRESSLY GIVEN IN LIEU OF ANY OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY
MERCHANTABILITY OR FITNESS FOR A PARTICU-
OF LAR PURPOSE, WHICH ARE HEREBY EXCLUDED.
WELLS BLOOMFIELD, LLC SHALL NOT BE LIABLE FOR INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES OR LOSSES FROM ANY CAUSE WHATSOEVER.
This warranty is void if it is determined that upon inspection
damaged in transit or by fire, flood or act of God. It also does not apply if the serial nameplate has been removed or unauthorized service personnel perform service. The prices charged by Bloomfield Industries for its products are based upon the limitations in this warranty. Seller’s obligation under this warranty is limited to the repair of de­fects without charge by a Wells Bloomfield Authorized Ser­vice Agency or one of its sub-agencies. This service will be provided on customer’s premises for non-portable models. Portable models (a device with a cord and plug) must be taken or shipped to the closest Authorized Service Agency, transportation charges prepaid, for services.
In addition to restrictions contained in this warranty, specific limitations are shown below (Additional Warranty Exclusions). Bloomfield Industries Authorized Service Agen­cies are located in principal cities.
This warranty is valid in the United States and void else­where. Please consult your classified telephone directory or your food service equipment dealer; or, for information and other details concerning warranty, write to:
Wells Bloomfield, LLC
10 Sunnen Dr., St. Louis MO 63143 USA
phone (877) 242-0270 or fax (314) 781-2714
for information and other details concerning warranty.
by an Authorized Service Agency that the equipment has been modified, misused, misapplied, improperly installed, or
SERVICE POLICY AND PROCEDURE GUIDE and ADDITIONAL WARRANTY EXCLUSIONS
1. Resetting of safety thermostats, circuit breakers, over load protectors, and/or fuse replacements are not covered by this warranty unless warranted conditions are the cause.
2. All problems due to operation at voltages or phase other than specified on equipment nameplates are not covered by this warranty. Conversion to correct voltage and/or phase must be the customer’s responsibility.
3. All problems due to electrical connections not made
in accordance with electrical code requirements and wiring diagrams supplied with the equipment are
not covered by this warranty.
4. Replacement of items subject to normal wear, to include such items as knobs, light bulbs; and, normal maintenance functions including adjustments of thermostats, adjustment of micro switches and replacement of fuses and indicating lights are not covered by warranty.
5. Damage to electrical cords and/or plug due to exposure to excessive heat are not covered by this warranty.
6. Full use, care, and maintenance instructions supplied with each machine. Noted maintenance and
preventative maintenance items, such as servicing and
cleaning schedules, are customer responsibility. Those miscellaneous adjustments noted are customer responsibility. Proper attention to preventative maintenance and scheduled maintenance procedures will prolong the life of the appliance.
7. Travel mileage is limited to sixty (50) miles from an Authorized Service Agency or one of its sub-service agencies.
8. All labor shall be performed during regular working hours. Overtime premium will be charged to the buyer.
9. All genuine Wells replacement parts are warranted for ninety (90) days from date of purchase on non­warranty equipment. This parts warranty is limited only to replacement of the defective part(s). Any use of
non-genuine Wells parts completely voids any
warranty.
10. Installation, labor, and job check-outs are not
considered warranty and are thus not covered by this warranty.
11. Charges incurred by delays, waiting time or operating
restrictions that hinder the service technician’s ability to perform service are not covered by warranty. This includes institutional and correctional facilities.
M903 2M-307323 Owners Manual M4200/M4200EU
SHIPPING DAMAGE CLAIM PROCEDURE
NOTE: For your protection, please note that equipment in
this shipment was carefully inspected and packaged by skilled personnel before leaving the factory. Upon acceptance of this shipment, the transportation company assumes full responsibility for its safe delivery. IF SHIPMENT ARRIVES DAMAGED:
1. VISIBLE LOSS OR DAMAGE: Be certain that any visible loss or damage is noted on the freight bill or express receipt, and that the note of loss or damage is signed by the delivery person.
2. FILE CLAIM FOR DAMAGE IMMEDIATELY:
Regardless of the extent of the damage.
3. CONCEALED LOSS OR DAMAGE: if damage is unnoticed until the merchandise is unpacked, notify the transportation company or carrier immediately, and file “CONCEALED DAMAGE” claim with them. This should be done within fifteen (15) days from the date the delivery was made to you. Be sure to retain the container for inspection.
Wells Bloomfield cannot assume liability for damage or loss incurred in transit. We will, however, at your request, supply you with the necessary documents to support your claim.
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PRECAUTIONS AND GENERAL INFORMATION
This appliance is intended for use in commercial establishments only.
This appliance is intended No other use is agents.
Operators of this appliance must be familiar with the appliance use, limitations and associated restrictions. Operating instructions must be read and understood by all persons using or installing this appliance.
Cleanliness of this appliance is essential to good sanitation. Read and follow all included cleaning instructions and schedules to ensure the safety of the food product.
Disconnect this appliance from electrical power before performing any maintenance or servicing.
DO NOT submerge this appliance in water. This appliance is not jet stream approved. Do not direct water jet or steam jet at this appliance, or at any control panel or wiring. Do not splash or pour water on, in or over any controls, control panel or wiring. Do not wash floor around this appliance with water or steam jet.
Exposed surfaces of this appliance can be hot to the touch and may cause burns.
Do not operate this appliance if the control panel is damaged. Do not operate this appliance if the keypad section of the control panel is torn or broken. Call your Authorized Wells Service Agent for service.
The technical content of this manual, including any wiring diagrams, schematics, parts breakdown illustrations and/or adjustment procedures, is intended for use by qualified technical personnel.
Any procedure which requires the use of tools must be performed by a qualified technician.
This manual is considered to be a permanent part of the appliance. This manual and all supplied instructions, diagrams, schematics, parts breakdown illustrations, notices and labels must remain with the appliance if it is sold or moved to another location.
This appliance is made in the USA. Unless otherwise noted, this appliance has American sizes on all hardware.
recommended or authorized by the manufacturer or its
to prepare food for human consumption.
WARNING:
SHOCK HAZARD
All servicing requiring access to non-insulated electrical components must be performed by a factory authorized technician. DO NOT open any access panel which requires the use of tools. Failure to follow this warning can result in severe electrical shock.
CAUTION:
RISK OF DAMAGE
DO NOT connect or energize this appliance until all installation instructions are read and followed. Damage to the appliance will result if these instructions are not followed.
CAUTION:
HOT SURFACE
Exposed surfaces can be hot to the touch and may cause burns.
M903 2M-307323 Owners Manual M4200/M4200EU
3
SPECIFICATIONS
DIMENSIONS APPLIANCE OVEN CAVITY
Wide 30-1/8” (765mm) 14-3/8” (365mm)
Deep 25-1/4” (641mm) oven only 21” (533mm) 27-7/8” (682mm) incl. handle
High 25-1/8” (638mm) oven only 20” (508mm) 34” (863mm) incl. prep-top\ and casters
Door Swing 20" (508mm )radius
ELECTRICAL
M4200 208 VAC 3ø 60Hz 8750 kW total 21 Amps per leg
M4200 240 VAC 3ø 60Hz 8750 kW total 21 Amps per leg
M4200-3S-230 380-415V 3NAC 5-/60Hz L1 11.7 Amps 8750 kW total L2 11.7 Amps L3 11.7 Amps N 1.0 Amps
Note: Shipped from the factory 3 phase with pin-and-sleeve electrical plug.
Unit is NOT approved for conversion to single phase.
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M903 2M-307323 Owners Manual M4200/M4200EU
INSTALLATION
UNPACKING & INSPECTION
Carefully remove the appliance from the carton. Remove all protective plastic film, packing materials and accessories from the Appliance before connecting electrical power or otherwise performing any installation procedure.
Carefully read all instructions in this manual and the Installation Instruction Sheet packed with the appliance before starting any installation.
Read and understand all labels and diagrams attached to the appliance.
Carefully account for all components and accessories before discarding packing materials. Store all accessories in a convenient place for later use.
COMPONENTS
3 ea. OVEN RACKS 2 ea. RACK SUPPORTS 1 ea. FAN BAFFLE
ACCESSORIES
1 ea. LITERATURE PACKAGE
OPTIONAL ACCESSORIES
21330 Caster Set 21445 Prep Top Kit 23035 Venting Duct Assembly Kit (single oven) 21342 Stacking kit for double ovens
SERVICE TECHNICIAN INSTALLATION NOTES
1. Installation and start up should be performed by an authorized installation company. Installer must record installation particulars on the CUSTOMER SERVICE DATA form on page 33 of this manual.
2. Verify that this equipment installation is in compliance with the specifications listed in this manual and with local code requirements.
NOTE: DO NOT discard the carton or other packing materials until you have inspected the appliance for hidden damage and tested it for proper operation. Refer to SHIPPING DAMAGE CLAIM PROCEDURE on the inside front cover of this manual.
WARNING:
RISK OF INJURY
Installation procedures must be performed by a qualified technician with full knowledge of all applicable electrical and plumbing codes. Failure can result in personal injury and property damage.
IMPORTANT: It is the RESPONSIBILITY OF THE INSTALLER to check with the AUTHORITY HAVING JURISDICTION, in order to verify compliance with local codes and ordinances for THIS SPECIFIC EQUIPMENT INSTALLATION.
M903 2M-307323 Owners Manual M4200/M4200EU
5
INSTALLATION (continued)
WARNING:
SHOCK HAZARD
All servicing requiring access to non-insulated electrical components must be performed by a factory authorized technician. DO NOT open any access panel which requires the use of tools. Failure to follow this warning can result in severe electrical shock.
NOTE: Oven is shipped with biscuit baking adapter plate attached to rear panel. If oven is used exclusively for bread products (bread, pies, etc.), DO NOT remove adapter.
If oven is used for proteins, install optional external vent kit # WS-505504. Protein requires additional venting to decrease release of cooking vapors when opening the door.
Vent Duct Installation
EQUIPMENT SET-UP
1. IF CONVECTION OVEN IS TO BE USED FOR PROTEINS, INSTALL EXTERNAL DUCT a. Remove 2 screws at each end of adapter plate on back of oven. b. Loosen 2 screws at bottom of adapter plate. Remove adapter plate. c. Slide bottom flange of vent duct over the two loosened screws. d. Install four and tighten screws at ends of vent duct, then tighten bottom screws.
2. CURB or COUNTER MOUNTING a. Setup the appliance only on a firm, level, non-combustible surface. Verify local codes for requirements. Concrete, tile, terrazzo or metal surfaces are recommended. Metal over combustible material may not meet code for non-combustible surfaces. b. Appliance is approved for installation with zero clearance at bottom. c. Recommend at least 3” clearance on sides and back to allow adequate air flow.
3. INSTALLING OPTIONAL CASTERS (NOTE: casters are not provided and must be purchased separately: kits 5F-21372 & 5F-21373.) a. Install casters, one on each corner of the appliance, in the holes provided. Locking casters must be installed on the FRONT of the appliance. b. Set up the appliance only on a firm, level, non-combustible surface. Verify local codes for requirements. Concrete, tile, terrazzo or metal surfaces are recommended. Metal over combustible material may not meet code for non-combustible surfaces. c. LEVELING: Verify that the appliance sits firmly on all four casters when in its normal operational position. With a level, check that the appliance is level front-to-back and side-to-side.
4. INSTALLING OPTIONAL LEGS (NOTE: Legs are not provided and must be purchased separately: (Kit: 5F-22829, set of 2) a. Install adjustable legs, one on each corner of the appliance, in the holes provided. b. Set up the appliance only on a firm, level, non-combustible surface. Verify local codes for requirements. Concrete, tile, terrazzo or metal surfaces are recommended. Metal over combustible material may not meet code for non-combustible surfaces. c. LEVELING: Verify that the appliance sits firmly ON ALL FOUR LEGS. With a spirit level, check that the appliance is level front-to-back and side-to-side.
5. OTHER OPTIONAL KITS a. Kit 5F-21445 Prep Top allows the top of the M4200 to be used as an NSF 4-compliant work surface. b. Kit WS-23035 Oven Stacking Kit allows M4200 units to be stacked 2-high. The kit provides extended ducting for the vent system. c. Kit WS-505504 - Convert to protein oven.
M903 2M-307323 Owners Manual M4200/M4200EU
6
INSTALLATION (continued)
!
DANGER: SHOCK HAZARD
ELECTRICAL CONNECTIONS MUST BE MADE BY A
LICENSED ELECTRICIAN
Electrical shock will cause death or serious injury.
Refer to the nameplate on the front of the appliance.
Verify the ELECTRICAL SERVICE POWER.
Voltage and phase must match the nameplate specifications, and electrical
service amps must meet or exceed the specifications listed on page 1.
IMPORTANT: The appliance is shipped from the factory wired for 3-phase (3ø) electrical service. This appliance is not approved for 1ø operation. Conversion of this appliance to single-phase operation will void the warranty.
M4200 (domestic) field wiring must be no less than 10 AWG 4 conductor solid copper wire, rated for at least 90ºC.
NOTE: Wire gauge, insulation type and temperature rating , as well as type, size and construction of conduit, must meet or exceed applicable specifications of local codes and of the National Electrical Code.
This appliance is equipped with a Hubbell L430P9 plug, which must be plugged into a matching Hubbell L430R9 receptacle. The ground lug of the
receptacle must be connected to a suitable building ground.
M4200-EU (European) field wiring must have a minimum cross-sectional area of
1.5mm2.
NOTE: Strain relief supplied loose is for metal conduit connection. For flexible power cords an approved strain relief fitting must be supplied by others.
EU INSTALLATION INSTRUCTIONS:
1. Using a screwdriver, remove terminal access panel located behind front door marked: NOTICE - REMOVE THIS PANEL FOR TERMINAL BLOCK
2. Knock out the appropriate hole plug located on enclosure panel and
3. Thread supply leads through strain relief
Connect supply power lines to terminals marked: L1, L2, L3
Connect the neutral line terminal marked: N
M903 2M-307323 Owners Manual M4200/M4200EU
Connect green-with-yellow-stripe lead to ground lug marked
4. Secure all connections and reinstall terminal access cover.
5. “Equal Potential” grounding screw is located at rear of frame, marked Remove screw and secure an appropriate grounding wire with terminal.
IMPORTANT: An approved all pole power disconnect switch, With at least 3 mm contact gap, must be supplied and installed in the fixed wiring in an accessible location (close proximity to the appliance) by a licensed electrician.
connect conduit strain relief.
CAUTION:
RISK OF
DO NOT connect or energize this appliance until all installation instructions are read and followed. Damage to the appliance will result if these instructions are not followed.
DAMAGE
CAUTION:
SHOCK HAZARD
The ground lug of this appliance must be connected to a suitable building ground.
IMPORTANT:
Contact a licensed electrician to install and connect electrical power to the appliance.
IMPORTANT:
Damage due to being connected to the wrong voltage or phase is NOT covered by warranty.
IMPORTANT PROGRAMMING NOTE:
This oven is pre-programmed from the factory and normally does not require programming adjustments.
EU Connections
SUPPLY LINE 2
SUPPLY LINE 1
NEUTRAL
GROUND
IL2357
L3SUPPLY LINE 3
L2
L1
N
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FEATURES & OPERATING CONTROLS
M4200 CONVECTION OVEN FEATURES
8
M903 2M-307323 Owners Manual M4200/M4200EU
FEATURES & OPERATING CONTROLS (continued)
ITEM DESCRIPTION FUNCTION
A. OPTIONAL PREP TOP Allows top of oven to be used as a work surface
B. OVEN TOP Covers and protects top insulation
C. OVEN DOOR Covers and provides access to oven cavity
D1. DOOR HANDLE Safe hand hold to open or close oven. D2. DOOR STRIKER & LATCH Striker and door- mounted latch hold oven door closed
E. ACCESS PANEL Covers and provides access to fan motor and electric connections and controls
F1. COOLING FAN INLET Provides air circulation for cooling. DO NOT spray or pour F2. COOLING LOUVERS water into cooling fan inlet or louvers
G. POWER CORD (not provided on EU models) Supplies power from receptacle to oven
H. CORD HANGER Provides storage for cord when moving oven
I. EXTERNAL CAVITY VENT Cooking fumes are vented here
J. OPTIONAL FRONT CASTERS Allow oven to be easily moved; locking to stabilize oven when in position
K. OPTIONAL REAR CASTERS Allow oven to be easily moved.
L. POWER FUSES Protect electrical circuits from overload
M. DATA PLATE Provides manufacturer, model and serial number information. Also, provides electrical specifications and requirements
N. POWER PLUG (not provided on EU models) Plugs into power receptacle
P. CARD READER Reads menu card
Q. MENU CARD Contains default information; used to reprogram smart controller with default settings in the event of program errors
R. ON/OFF SWITCH Energizes appliance
S. SMART CONTROLLER Controls cooking times and temperatures; selectable pre-programmed settings. DO NOT spray or pour water into controller
T. BEEPER Audible indicator for alarms, end-of-cycle, etc.
U. RACK SUPPORTS Hold cooking racks
V. PRODUCT RACK Holds product to be cooked
M903 2M-307323 Owners Manual M4200/M4200EU
W. HEATING ELEMENTS Provide cooking heat when energized
X. FAN Circulates heated air during cooking
Y. FAN BAFFLE Covers fan, also provides mounting for right rack support
9
FEATURES & OPERATING CONTROLS (continued)
SMART CONTROLLER
10
M903 2M-307323 Owners Manual M4200/M4200EU
FEATURES & OPERATING CONTROLS (continued)
BUTTON DESCRIPTION / FUNCTION
VIEW View current temperature & setpoint temperature by pressing and holding 3 seconds. TEMP When baking multiple products can view time remaining. In program mode arrow
indicates cursor will move to the right when entering data.
PROG Press and hold for 5 seconds to enter into program mode. After entry and pressing PROG button can access the following areas. When asked for password, enter 9793.
1) Temp Cal - - Not password protected. Used for calibrating temperature
2) View menu - - Not password protected. In this mode can view each product setting by pressing the appropriate button. Cannot edit or change settings in this mode.
3) Edit menu - - Password protected (Authorized Personnel Only). In this mode can view and change settings, names, alarms, etc. in buttons 1 – 0
4) Service menu - - Password protected (Authorized Personnel Only). Contains the following information a) Unit ID # f) Rise Time 10:00 b) Scale ºF g) Detect Current YES c) Temp Comp YES h) Time (clock, real time) d) Energy Saver NO e) Default Menu
5) Transfer menu - - Password protected (Authorized Personnel Only). Contains the following functions; a) Read Menu Card Controller will read information from the card b) Write Menu Card Controller will transfer information to the card c) Restore Menu Restores default menu settings (Use Menu Card) d) Restore Systems Restore default operating systems settings (Use System Card)
6) Systems info - - Not password protected. Contains the following information used to determine system versions and updates. a) Model # b) Bios Version c) O/S Version (operating systems) d) Default Menu
NOTE: Program button is used as the enter key for accepting data and / or moving to the next function.
START Actuates the timing cycle for baking. In programming mode used to exit and save
Buttons 0 – 9 Used to select stored menu items. In programming mode also used to enter alpha
sequences to change or enter product names.
Buttons 2 & 8 Select menu items. Also used in the programming mode for scrolling up or down numerically for temperature calibration, and changing no to yes or vice versa.
UTILITY 1) Contains cool down function.
2) Used to switch between dayparts by holding UTILITY button for 3 seconds then pressing PROG.
3) In program mode arrow function is used to move cursor to the left
CANCEL 1) Used to cancel alarms.
2) In program mode used to exit out without saving.
M903 2M-307323 Owners Manual M4200/M4200EU
3) Used to cancel a bake cycle. Press VIEW to display desired bake cycle, then press CANCEL to cancel that bake cycle.
IMPORTANT PROGRAMMING NOTE: This oven is pre-programmed from the factory and does not require programming adjustments under normal circumstances.
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