Wells Manufacturing HT-200AF Part Manual

WELLS BLOOMFIELD, LLC
10 Sunnen Drive P.O.Box 430195
St. Louis, MO 63143 USA
telephone: 314-781-2777
fax: 314-781-2714
www.wellsbloomfield.com
HT-200AF, -227AF
021B
OWNERS MANUAL
BUILT-IN
BAIN MARIE
STYLE
HEATED TANKS
with AUTOFILL
MODELS
Model HT-300AF
THIS MANUAL MUST BE READ AND UNDERSTOOD BY ALL PERSONS U S ING OR
HT-300AF, -327AF HT-400AF, -427AF HT-500AF, -527AF
Includes
INSTALLATION
USE & CARE
EXPLODED VIEW
PARTS LIST
WIRING DIAGRAM
IMPORTANT: DO NOT DISCARD THIS MANUAL
this appliance. Additional manuals are available from your WELLS DEALER.
INSTALLING THIS APPLIANCE. Contact your WELLS DEALER if you have any
questions concerning installation, operation or maintenance of this equipment.
PRINTED IN UNITED STATES OF AMERICA
p/n 2M-308086 Rev. (-) M021B 090227 cps
LIMITED WARRANTY STATEMENT
Unless otherwise specified, all commercial cooking equipment manufactured by WELLS BLOOMFIELD, LLC is warranted against defects in materials and workmanship for a period of one year from the date of original installation or 18 months from the date of shipment from our factory, whichever comes first, and is for the benefit of the original purchaser only. THIS WARRANTY IS THE COMPLETE AND ONLY WARRANTY, EXPRESSED OR IMPLIED IN LAW OR IN FACT, INCLUDING BUT NOT LIMITED TO, WARRANTIES OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE, AND/OR FOR DIRECT, INDIRECT OR CONSEQUENTIAL DAMAGES IN CONNECTION WITH WELLS BLOOMFIELD PRODUCTS. This warranty is void if it is determined that, upon inspection by an authorized service agency, the equipment has been modified, misused, misapplied, improperly installed, or damaged in transit or by fire, flood or act of God. It also does not apply if the serial nameplate has been removed, or if service is performed by unauthorized personnel. The prices charged by Wells Bloomfield for its products are
based upon the limitations in this warranty. Seller’s obligation under this warranty is limited to the repair of defects without charge by a Wells Bloomfield factory authorized service agency or one of its sub-service agencies. This service will be provided on customer’s premises for non-portable models. Portable models (a device with a cord and plug) must be taken or shipped to the closest authorized service agency, transportation charges prepaid, for service. In addition to restrictions contained in this warranty, specific limitations are shown in the Service Policy and Procedure Guide. Wells Bloomfield authorized service agencies are located in principal cities. This warranty is valid in the United States and Canada and void elsewhere. Please consult your classified telephone directory, your foodservice equipment dealer or contact:
10 Sunnen Dr., P.O.Box 430129 St. Louis MO 63143 USA
phone (314) 781-2777 or fax (314) 781-2714
for information and other details concerning warranty.
Wells Bloomfield, LLC
SERVICE POLICY AND PROCEDURE GUIDE and ADDITIONAL WARRANTY EXCLUSIONS
1. Resetting of safety thermostats, circuit breakers, over load protectors, and/or fuse replacements are not covered by this warranty unless warranted conditions are the cause.
2. All problems due to operation at voltages or phase other than specified on equipment nameplates are not covered by this warranty. Conversion to correct voltage and/or phase must be the customer’s responsibility.
3. All problems due to electrical connections not made
in accordance with electrical code requirements and wiring diagrams supplied with the equipment are
not covered by this warranty.
4. Replacement of items subject to normal wear, to include such items as knobs, light bulbs; and, normal maintenance functions including adjustments of thermostats, adjustment of micro switches and replacement of fuses and indicating lights are not covered by warranty.
5. Damage to electrical cords and/or plug due to exposure to excessive heat are not covered by this warranty.
6. Full use, care, and maintenance instructions supplied with each machine. Noted maintenance and
preventative maintenance items, such as servicing and
cleaning schedules, are customer responsibility. Thos miscellaneous adjustments noted are customer responsibility. Proper attention to preventative maintenance and scheduled maintenance procedures will prolong the life of the appliance.
7. Travel mileage is limited to fifty (50) miles from an Authorized Service Agency or one of its sub-service agencies.
8. All labor shall be performed during regular working hours. Overtime premium will be charged to the buyer.
9. All genuine Wells replacement parts are warranted for ninety (90) days from date of purchase on non­warranty equipment. This parts warranty is limited only to replacement of the defective part(s). Any use of
non-genuine Wells parts completely voids any
warranty.
10. Installation, labor, and job check-outs are not
considered warranty and are thus not covered by this warranty.
11. Charges incurred by delays, waiting time or operating
restrictions that hinder the service technician’s ability to perform service are not covered by warranty. This includes institutional and correctional facilities.
SHIPPING DAMAGE CLAIM PROCEDURE
NOTE: For your protection, please note that equipment in
this shipment was carefully inspected and packaged by skilled personnel before leaving the factory. Upon acceptance of this shipment, the transportation company assumes full responsibility for its safe delivery.
IF SHIPMENT ARRIVES DAMAGED:
1. VISIBLE LOSS OR DAMAGE: Be certain that any visible loss or damage is noted on the freight bill or express receipt, and that the note of loss or damage is signed by the delivery person.
2. FILE CLAIM FOR DAMAGE IMMEDIATELY: Regardless of the extent of the damage.
3. CONCEALED LOSS OR DAMAGE: if damage is unnoticed until the merchandise is unpacked, notify the transportation company or carrier immediately, and file “CONCEALED DAMAGE” claim with them. This should be done within fifteen (15) days from the date the delivery was made to you. Be sure to retain the container for inspection.
xi
TABLE OF CONTENTS
WARRANTY xi SPECIFICATIONS 1 FEATURES & OPERATING CONTROLS 2 PRECAUTIONS & GENERAL INFORMATION 3 AGENCY LISTING INFORMATION 3 INSTALLATION 4 OPERATION 6 MAINTENANCE INSTRUCTIONS 7 CLEANING INSTRUCTIONS 8 TROUBLESHOOTING SUGGESTIONS 10 EXPLODED VIEW & PARTS LIST 11 WIRING DIAGRAM 16 PARTS & SERVICE 21 CUSTOMER SERVICE DATA 21
INTRODUCTION
Thank You for purchasing this Wells Bloomfield appliance. Proper installation, professional operation and consistent maintenance of this appliance will ensure that it
gives you the very best performance and a long, economical service life. This manual contains the information needed to properly install this appliance, and to use and care for the
appliance in a manner which will ensure its optimum performance.
ELECTRICAL SPECIFICATIONS
MODEL VOLTS WATTS
HT-200AF
HT-227AF
HT-300AF
HT-327AF
HT-400AF
HT-427AF
HT-500AF
M021B 2M-308086 Owners Manual for Autofill Built-In Bain Marie Warmers
HT-527AF
208 240
208 240
208 240
208 240
208 240
208 240
208 240
208 240
1800 2400
2500 3300
2700 3600
3700 5000
3600 4800
5000 6600
4500 6000
6200 8300
AMPS PER LEG 3ø
L1 L2 L3
8.7
11.9
13.0
17.9
8.7
10.0
11.9
13.8
13.0
15.0
17.9
20.6
15.0
17.3
20.0
23.8
18.7
21.7
25.8
29.8
8.7
10.0
11.9
13.8
8.7
10.0
11.9
13.8
AMPS 1ø
10.0
13.8
15.0
20.6
17.3
20.0
23.8
27.5
21.7
25.0
29.8
34.4
1
FEATURES & OPERATING CONTROLS
WELLSLOKS
INDICATOR LIGHT
TEMPERATURE CONTROL (THERMOSTAT)
A. THERMOSTAT
On THERMOSTATICALLY CONTROLLED heated tanks, power is applied to the heating element according to the control knob position and the actual temperature at the temperature sensing thermobulb.
The desired temperature is controlled by rotating the TEMPERATURE CONTROL KNOB. The knob has a numeric scale, where higher numbers correspond to higher temperature.
The INDICATOR LIGHT will glow when the thermostat is calling for heat (i.e. the element is energized).
The dial will rotate approximately 300º, and will reach a “stop” at each end. The OFF position is marked.
The dial position is an indication of the temperature setting. Actual temperature will vary depending upon type of product, food consistency and other such variables.
B. WELLSLOKS Built-in heated tanks are equipped with WELLSLOKS, uniquely
designed turnout tabs which help secure the tank flange to the counter top.
(See Installation Instructions, supplied with the appliance, for details.)
C. DRAIN VALVE
Built-in heated tanks are equipped with a 1" NPT drain and 1/4-turn valve. Valve lever "down" is open; "up" is closed. Valve must be closed for operation.
D. AUTOFILL
On AUTOFILL units, water is automatically fed into the tank whenever: a. The thermostat is turned to the ON position; and, b. The water level probe does not sense water.
M021B 2M-308086 Owners Manual for Autofill Built-In Bain Marie Warmers M021A 2M-308085 Owners Manual for Built-In Bain Marie Warmers
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PRECAUTIONS AND GENERAL INFORMATION
This appliance is intended for use in commercial establishments only.
This appliance is intended consumption. No other use is manufacturer or its agents.
Operators of this appliance must be familiar with the appliance use, limitations and associated restrictions. Operating instructions must be read and understood by all persons using or installing this appliance.
Cleanliness of this appliance is essential to good sanitation. Read and follow all included cleaning instructions and schedules to ensure the safety of the food product.
Disconnect this appliance from electrical power before performing any maintenance or servicing.
This appliance is not jet stream approved. Do not direct water jet or steam jet at this appliance, or at any control panel or wiring. Do not splash or pour water on, in or over any controls, control panel or wiring.
Exposed surfaces of this appliance can be hot to the touch and may cause burns.
Do not operate this appliance if the control panel is damaged. Call your Authorized Wells Service Agent for service.
The technical content of this manual, including any wiring diagrams, schematics, parts breakdown illustrations and/or adjustment procedures, is intended for use by qualified technical personnel.
Any procedure which requires the use of tools must be performed by a qualified technician.
This manual is considered to be a permanent part of the appliance. This manual and all supplied instructions, diagrams, schematics, parts breakdown illustrations, notices and labels must remain with the appliance if it is sold or moved to another location.
This appliance is made in the USA. Unless otherwise noted, this appliance has American sizes on all hardware.
to hold pre-heated food for human
recommended or authorized by the
WARNING:
SHOCK HAZARD
All servicing requiring access to non-insulated electrical components must be performed by a factory authorized technician. DO NOT open any access panel which requires the use of tools. Failure to follow this warning can result in severe electrical shock.
CAUTION:
RISK OF
DO NOT connect or energize this appliance until all installation instructions are read and followed. Damage to the appliance may result if these instructions are not followed.
DAMAGE
CAUTION:
HOT SURFACE
Exposed surfaces can be hot to the touch and may cause burns.
Refer to the product nameplate for the specific appliance for agency listings. In general:
This appliance conforms to NSF Standard 4 for sanitation only if installed in accordance with the supplied Installation Instructions.
UL Listed warmers are
M021A 2M-308085 Owners Manual for Built-In Bain Marie Warmers M021B 2M-308086 Owners Manual for Autofill Built-In Bain Marie Warmers
U Listed under UL File E6070.
3
AGENCY LISTING INFORMATION
STD 4
E6070
UL Listed Warmers
INSTALLATION
NOTE: DO NOT discard
the carton or other packing materials until you have inspected the appliance for hidden damage and tested it for proper operation. Refer to SHIPPING DAMAGE CLAIM PROCEDURE on the inside front cover of this manual.
WARNING:
RISK OF INJURY
Installation procedures must be performed by a qualified technician with full knowledge of all applicable electrical and plumbing codes. Failure can result in personal injury and property damage.
CAUTION
FIRE HAZARD
Avoid storing flammable or combustible materials in, on or near the appliance.
IMPORTANT: For warmers installed in plastic counter tops, the counter material must be protected from the heat of the warmer in order to prevent discoloration and/or deterioration. Wellsloks are not suitable for this purpose. The installer should contact the manufacturer or distributor of the countertop material for specific instructions.
IMPORTANT: Wellslok Extension Kits must be used ONLY with UL Listed warmers approved for installation in wood counter tops. Refer to the Installation Instructions provided with the warmer.
UNPACKING & INSPECTION
Carefully remove the appliance from the carton. Remove all protective plastic film, packing materials and accessories from the Appliance before connecting electrical power or otherwise performing any installation procedure.
Carefully read all instructions in this manual and the Installation Instruction Sheet packed with the appliance before starting any installation.
Read and understand all labels and diagrams attached to the appliance.
Carefully account for all components and accessories before discarding packing materials. Store all accessories in a convenient place for later use.
COMPONENTS WARMER w/ CONTROL PANEL 1" NPT VALVE
PREPARATION
Refer to the Installation Instruction Sheet for cutout dimensions and required clearances. Maintain required clearances between the appliance and adjacent combustible surfaces.
INSTALLATION
1. This is a GENERAL GUIDE. For specific cutout dimensions and other installation details, refer to the Installation Instructions supplied with the warmer.
2. Cutout dimensions for tank units and control panels are listed on the Installation Instructions provided with the warmer. Verify style of control panel (e.g square, rectangular) before making cutout.
NOTE: Cutout dimensions are different for square and rectangular control panels; and, for wood and metal counters. Verify the dimensions are correct for the installation before making the cutout.
M021B 2M-308086 Owners Manual for Autofill Built-In Bain Marie Warmers
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3. For “top-mounted” installation: a. Verify that provided sealants are applied to the underside of
the warmer top flange prior to setting the unit into the cutout. b. After installation, verify that the tabs on the Wellsloks are turned out to lock the warmer into the counter. c. Apply a thin bead of food-grade silicone sealant around the flange to seal it to the counter. d. Wellslok extension kits are available for installing warmers in counter tops where the standard Wellslok would not normally reach. The extension kit will adapt to counter tops up to 1¾ thick. e. For heated tanks installed in plastic (e.g. Corian®) counter tops, the counter material must be protected from the heat of the warmer in order to prevent discoloration and/or deterioration. Wellsloks are not suitable for this purpose. The installer should contact the manufacturer or distributor of the countertop material for specific installation instructions.
D. ELECTRICAL INSTALLATION
1. Refer to the nameplate. Verify the electrical service power. Voltage and phase must match the nameplate specifications. Wiring the warmer to the wrong voltage can severely damage the unit or cause noticeably decreased performance.
2. Available electrical service amperage must meet or exceed the specifications listed on the provided specification sheet .
3. Warmer and control unit must be connected to an appropriate building ground. Ground connection will be marked “GND” or “ ” .
E. PLUMBING INSTALLATION
For use in the State of Massachusetts, this appliance must be installed in compliance with Massachusetts Fuel Gas and
Plumbing Code CMR 248.
1. IMPORTANT: All plumbing installations must be performed by a qualified plumber.
2. Some jurisdictions may require an approved back-flow preventer in the drain line. It is the responsibility of the plumber to determine such requirement, to provide the proper back-flow prevention device, and to properly install the required back-flow preventer.
3. For AUTOFILL units: Some jurisdictions may require an approved back-flow preventer in the water supply line. It is the responsibility of the plumber to determine such requirement, to provide the proper back-flow prevention device, and to properly install the required back-flow preventer. Autofill supply must be connected to a COLD WATER line only.
INSTALLATION
NOTE: Damage caused by
leaks due to improper installation is NOT covered by warranty.
CAUTION:
SHOCK HAZARD
The ground lug of this appliance must be connected to a suitable building ground.
IMPORTANT:
Contact a licensed electrician to install and connect electrical power to the appliance.
IMPORTANT:
Damage due to being connected to the wrong voltage or phase is NOT covered by warranty.
IMPORTANT: Electrical installation other than as specified on the specification sheet will void the UL listing, and may void the warranty.
NOTE: Plumb connections must be made in compliance with all Federal, State and Local Plumbing Codes and Ordinances.
M021B 2M-308086 Owners Manual for Autofill Built-In Bain Marie Warmers
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OPERATION
CAUTION:
HOT SURFACE
Exposed surfaces can be hot to the touch and may cause burns.
CAUTION:
SHOCK HAZARD
DO NOT splash or pour water onto control panel or wiring.
Always use an inset. DO NOT place food directly into the warmer.
Always pour hot water into the warmer before it is preheated. DO NOT pour water into a dry, heated warmer. This may damage the unit.
DO NOT put ice into a warmer pan. This will cause condensation on the inside of the warmer. Damage caused by condensation is NOT covered by warranty.
Stir thick food items frequently to keep food heated uniformly.
Keep insets covered to maintain food quality and temperature.
A. WET OPERATION
Make sure the drain valve is fully closed before turning thermostat ON. Add approximately 1” of hot tap water before turning the warmer ON.
Use of hot water will allow a faster preheat.
1. For non-autofill units: check the water level frequently and add hot water as necessary to prevent the tank from running dry. Do not add water to the tank if it has run dry.
2. If your Bain Marie runs dry, turn it OFF and allow to cool to room temperature before adding water.
B. PRE-HEATING THE BAIN MARIE Make sure the drain valve is fully closed before filling tank. Turn temperature control to HI or highest temperature setting. Allow tank to preheat for approximately 30 minutes, then set the control
for the desired temperature.
C. OPERATION
Check water level frequently during use. Autofill units should be checked periodically to verify proper operation of the autofill feature.
Running warmers dry will lower the temperature of the food, and will damage the tank.
DO: Always use pot or inset. DO NOT place food directly into the tank.
DO: Always pour hot water into the warmer before it is preheated. DO NOT pour water of any temperature into a dry, heated tank. This will damage the unit.
DO NOT put ice into the tank. This will cause condensation on the inside of the tank shrouds. Damage caused by condensation is NOT covered by warranty.
DO: Stir thick food items frequently to keep food heated uniformly. DO: Keep pots and insets covered to maintain food quality and
temperature. DO NOT use metal implements, steel wool, or caustic or abrasive
cleansers to clean warmer pan. D. AUTOFILL WARMERS
Autofill control the water level by a water level sensing probe placed in the side of the tank approximately 1" from the tank bottom.
Water fills the tank through an inlet tube. The autofill function is active only when the thermostat is turned ON . Make sure the drain valve is fully closed before turning thermostat ON. Clean water level probe daily to maintain proper water level in warmer.
M021B 2M-308086 Owners Manual for Autofill Built-In Bain Marie Warmers
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