Wells WVU-1 Installation Manual

WELLS MANUFACTURING
10 Sunnen Dr., St. Louis, MO 63143
telephone: 314-678-6314
fax: 314-781-2714
www.wellsbloomfield.com
OWNERS MANUAL
VENTLESS UNIVERSAL
MODULAR HOOD SYSTEM
ELECTRIC
COOKING
APPLIANCES
521
for
Model WVU-1
MODEL
WVU-1
WVU-1P
Manual Includes
INSTALLATION
USE & CARE
EXPLODED VIEW
PARTS LIST
WIRING DIAGRAM
IMPORTANT: DO NOT DISCARD THIS MANUAL
This manual is considered to be part of the appliance and is to be given to the OWNER or MANAGER of the restaurant, or to the person responsible for TRAINING OPERATORS of this appliance. Additional manuals are available from your WELLS DEALER.
THIS MANUAL MUST BE READ AND UNDERSTOOD BY ALL PERSONS USING OR INSTALLING THIS APPLIANCE. Contact your WELLS DEALER if you have any
questions concerning installation, operation or maintenance of this equipment.
p/n 2M-Z17085 Rev. (C) M521 130521
LIMITED WARRANTY STATEMENT
Unless otherwise specied, all commercial cooking equipment
manufactured by Wells Manufacturing is warranted against
defects in materials and workmanship for a period of one year
from the date of original installation or 18 months from the
date of shipment from our factory, whichever comes rst, and is for the benet of the original purchaser only.
THIS WARRANTY IS THE COMPLETE AND ONLY WARRANTY, EXPRESSED OR IMPLIED IN LAW OR IN FACT, INCLUDING BUT NOT LIMITED TO, WARRANTIES OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE, AND/OR FOR DIRECT, INDIRECT OR CONSEQUENTIAL DAMAGES IN CONNECTION WITH WELLS MANUFACTURING PRODUCTS. This warranty is void if it is determined that, upon inspection by an
authorized service agency, the equipment has been modied,
misused, misapplied, improperly installed, or damaged in
transit or by re, ood or act of God. It also does not apply
if the serial nameplate has been removed, or if service is performed by unauthorized personnel. The prices charged by Wells Manufacturing for its products are based upon the
limitations in this warranty. Sellers obligation under this warranty is limited to the repair of defects without charge by a Wells Manufacturing factory authorized service agency or one of its sub-service agencies. This service will be provided on customer’s premises for non-portable models. Portable models (a device with a cord and plug) must be
taken or shipped to the closest authorized service agency,
transportation charges prepaid, for service. In addition to
restrictions contained in this warranty, specic limitations are
shown in the Service Policy and Procedure Guide. Wells Manufacturing authorized service agencies are located in principal cities. This warranty is valid in the United States and
Canada and void elsewhere. Please consult your classied
telephone directory, your foodservice equipment dealer or contact:
Wells Manufacturing
10 Sunnen Dr., St. Louis MO 63143 USA
phone (314) 678-6314 or fax (314) 781-2714
for information and other details concerning warranty.
SERVICE POLICY AND PROCEDURE GUIDE and ADDITIONAL WARRANTY EXCLUSIONS
1. Resetting of safety thermostats, circuit breakers, over
load protectors, and/or fuse replacements are not
covered by this warranty unless warranted conditions
are the cause.
2. All problems due to operation at voltages or phase other than specied on equipment nameplates are not covered by this warranty.
Conversion to correct voltage and/or phase must be
the customer’s responsibility.
3. All problems due to electrical connections not made
in accordance with electrical code requirements and wiring diagrams supplied with the equipment are
not covered by this warranty.
4. Replacement of items subject to normal wear, to
include such items as knobs, light bulbs; and, normal
maintenance functions including adjustments of
thermostats, adjustment of micro switches and replacement of fuses and indicating lights are not covered by warranty.
5. Damage to electrical cords and/or plug due to exposure
to excessive heat are not covered by this warranty.
6. Full use, care, and maintenance instructions supplied with each machine. Noted maintenance and
preventative maintenance items, such as servicing and
cleaning schedules, are customer responsibility. Those miscellaneous adjustments noted are customer responsibility. Proper attention to preventative maintenance and scheduled maintenance procedures
will prolong the life of the appliance.
7. Travel mileage is limited to sixty (60) miles from an
Authorized Service Agency or one of its sub-service
agencies.
8. All labor shall be performed during regular working
hours. Overtime premium will be charged to the buyer.
9. All genuine Wells replacement parts are warranted
for ninety (90) days from date of purchase on non-
warranty equipment. This parts warranty is limited only
to replacement of the defective part(s). Any use of
non-genuine Wells parts completely voids any warranty.
10. Installation, labor, and job check-outs are not
considered warranty and are thus not covered by this
warranty.
11. Charges incurred by delays, waiting time or operating
restrictions that hinder the service technician’s ability to
perform service are not covered by warranty. This
includes institutional and correctional facilities.
SHIPPING DAMAGE CLAIM PROCEDURE
NOTE: For your protection, please note that equipment
in this shipment was carefully inspected and packaged by skilled personnel before leaving the factory. Upon
acceptance of this shipment, the transportation company assumes full responsibility for its safe delivery.
IF SHIPMENT ARRIVES DAMAGED:
1. VISIBLE LOSS OR DAMAGE: Be certain that any visible loss or damage is noted on the freight bill or express receipt, and that the note of loss or damage is signed by the delivery person.
2. FILE CLAIM FOR DAMAGE IMMEDIATELY:
Regardless of the extent of the damage.
3. CONCEALED LOSS OR DAMAGE: if damage is
unnoticed until the merchandise is unpacked, notify the
transportation company or carrier immediately, and le
“CONCEALED DAMAGE” claim with them. This
should be done within fteen (15) days from the date
the delivery was made to you. Be sure to retain the container for inspection.
Wells Manufacturing cannot assume liability for damage or loss incurred in transit. We will, however, at your request, supply you with the necessary documents to support your claim.
xi
M521 p/n 2M-Z17085 OpM WVU- Universal Hood
TABLE OF CONTENTS
WARRANTY xi SPECIFICATIONS 1 FEATURES & OPERATING CONTROLS 2 PRECAUTIONS & GENERAL INFORMATION 3 AGENCY LISTING INFORMATION 4 INSTALLATION 4 ANSUL® INSTALLATION & SETUP 7 OPERATION 10 CLEANING INSTRUCTIONS 11 REQUIRED MAINTENANCE & MAINTENANCE LOGS 13 MSDS Ansulex Low-pH ™ 16 TROUBLESHOOTING SUGGESTIONS 18 WIRING DIAGRAM 19 EXPLODED VIEW & PARTS LIST 20 ANSUL® COMPONENTS 24
PARTS & SERVICE 25 CUSTOMER SERVICE DATA 25
INTRODUCTION
Thank You for purchasing this Wells Manufacturing appliance.
Proper installation, professional operation and consistent maintenance of this appliance will ensure that it gives you the very best performance and a long, economical service life.
This manual contains information and instructions for the ventless ventilation hood, its use and care.
For information regarding cooking appliance(s), please refer to the manufacturer’s operation manual.
ELECTRICAL SPECIFICATIONS
VOLTS
MODEL
WVU-1 208/240V 6A 1.4kW
50/60Hz
1 ø
AMPS
WATTS POWER SUPPLY
Ventilator hood requires NEMA 6-15R receptacle. Each cooking appliance requires a circuit sized to the appliance power requirements, connected to an interlock contactor with 208/240 volt control coil rating.
UNDER-HOOD APPLIANCE LIMITATIONS:
Appliance Maximum output of 22Kw
1.
2. Cooking surface must be 34-38” (864—965mm) from oor, no more than 25.5”
(648mm) from back wall, no wider than 24” (610mm)
3. Appliance must be installed per manufactures instructions.
4. Electrical appliance only. Not Intended for gas red units.
M521 p/n 2M-Z17085 OpM WVU- Universal Hood
1
FEATURES & OPERATING CONTROLS
A
IR
F
L
O
W
FILTER PACK (PARTIALLY INSTALLED)
ANSUL® NOZZLE ON SWIVEL
CONTROL PANEL/
FILTER ACCESS
SYSTEM EXHAUST OUTLET
ADJUSTABLE LEG
ANSUL® PULL STATION
ELECTRICAL CONNECTION BOX
APPLIANCE LIGHTS
AREA UNDER HOOD
(LOOKING UP)
FILTER PACK (IN PLACE)
GREASE BAFFLE (REMOVED)
GREASE CUP
ANSUL® NOZZLE ON SWIVEL
AREA BEHIND FILTERS
(LOOKING UP)
ANSUL® SERIES DETECTOR W/ 212ºF FUSIBLE LINK
ANSUL® SERIES
DETECTOR W/
165ºF FUSIBLE LINK
PRESSURE SENSOR TAP
VENTILATOR
FAN
ANSUL®
NOZZLE
ANSUL®
NOZZLE
FILTER
GREASE BAFFLE
APPLIANCE LIGHTS
CHECK FILTER CHANGE FILTER
SERVICE REQUIRED
LIGHTED POWER
SWITCH (GREEN)
"CHECK FILTERS"
FILTER(S) OUT OF
POSITION INDICATOR
(AMBER)
"REPLACE FILTERS"
FILTERS NEARING
END OF SERVICE LIFE
INDICATOR (AMBER)
"SERVICE REQUIRED"
FILTERS EXPENDED
INDICATOR (RED -
SYSTEM SHUT DOWN)
CONTROL PANEL
PANEL LATCHES
IL1825 Rev. -
Universal Ventless Hood Features & Operating Controls
2
M521 p/n 2M-Z17085 OpM WVU- Universal Hood
PRECAUTIONS AND GENERAL INFORMATION
This ventilator hood is part of an engineered system and is intended for use in commercial establishments only.
This ventilator is intended in the preparation food for human consumption. No other use is recommended or authorized by the manufacturer or its agents.
Operators of this appliance must be familiar with the appliance use, limitations and associated restrictions. Operating instructions must be read and understood by all persons using or installing this appliance.
This ventilator hood system is designed to reduce odor emissions,
but will not completely eliminate all cooking odors. Air exchange
rates at the installation site must comply with the requirements of the local jurisdictional authority. To ensure that odors do not accumulate, recommended minimum air exchange is 400 cfm into and out of the site.
This unit is intended for use with light- and medium duty electric
cooking appliances only. Cooking appliances placed under this
ventilator must comply with the restrictions set forth in the Installation Instructions included in the literature package shipped with the unit.
Also see Under Hood Cooking Appliance Limitations, page 1.
Do not connect or energize this appliance until all installation instructions are read and followed. Damage to the ventilator and/or
cooking appliances may result if these instructions are not followed.
Disconnect this appliance from electrical power before performing any maintenance or servicing.
Cleanliness of this appliance is essential to good sanitation. Read and follow all included cleaning instructions and schedules to ensure the safety of the food product.
This appliance is not jet stream approved. Do not direct water jet or steam jet at this appliance, or at any control panel or wiring. Do not splash or pour water on, in or over any controls, control panel or wiring.
Do not attempt to wash lter packs. Water will cause their immediate
failure and disable the ventilator.
Exposed surfaces of this appliance can be hot to the touch and may cause burns.
Avoid storing ammable or combustible materials in, on or near the ventilator or associated cooking appliance.
The technical content of this manual, including any wiring diagrams,
schematics, parts breakdown illustrations and/or adjustment procedures, is intended for use by qualied technical personnel.
Any procedure which requires the use of tools must be performed by a
qualied technician.
All supplied instructions, diagrams, schematics, parts breakdown
illustrations, notices and labels must remain with the appliance if it is sold or moved to another location.
M521 p/n 2M-Z17085 OpM WVU- Universal Hood
This appliance is made in the USA. Unless otherwise noted, this appliance has American sizes on all hardware.
for commercial establishments for use
DANGER:
SUFFOCATION HAZARD
Do not attempt to use this
ventilator with gas-red units.
This ventilator will not remove products of combustion. Unvented exhaust gasses can be deadly.
WARNING:
SHOCK HAZARD
All servicing requiring access to non-insulated electrical components must be performed by a factory authorized technician.
DO NOT open any access panel which requires the use of tools. Failure to follow this warning can result in severe
electrical shock.
IMPORTANT:
The ventilator is disabled
when the lters are plugged to the point of insufcient airow for proper operation. Also, power to the cooking
appliances is interrupted if
either the lter pack or the grease bafe is removed.
It is the responsibility of the store management to
maintain sufcient spares of lter packs to avoid
prolonged shutdown of the
ventilator when this lter pack is expended. Filter packs cannot be cleaned.
Wells Manufacturing assumes no liability for loss
of business due to lter
related shutdown.
3
AGENCY LISTING INFORMATION
This appliance conforms to NSF Standard 4 for sanitation only if installed in accordance with the supplied Installation Instructions and operated and maintained in accordance with the instructions in this manual.
STD 4
UL710B
This appliance is ETL listed.
Recurculating System
INSTALLATION
NOTE: DO NOT discard
the carton or other packing
materials until you have inspected the appliance for hidden damage and tested it for proper operation. Refer to SHIPPING DAMAGE CLAIM PROCEDURE on the inside front cover of this manual.
WARNING:
RISK OF INJURY
Installation procedures must
be performed by a qualied technician with full knowledge
of all applicable electrical codes. Failure can result in personal injury and property damage.
IMPORTANT:
Fire suppression system must
be charged and certied by an
authorized Ansul® distributor. Ventilator will not operate and
cooking appliance will not be energized until the Ansul® re
suppression system has been charged.
UNPACKING & INSPECTION
Carefully remove the appliance from the carton. Remove all
protective plastic lm, packing materials and accessories from the
appliance before connecting electrical power or otherwise performing any installation procedure.
Carefully read all instructions in this manual and the Installation
Instruction Sheet packed with the appliance before starting any
installation.
Read and understand all labels and diagrams attached to the ventilator.
Carefully account for all components and accessories before
discarding packing materials.
COMPONENTS
Per module:
1 ea. Grease bafe
1 ea. Filter pack 1 ea Grease cup
Ansul® components - must be installed by an authorized ANSUL®
distributor only:
1 ea. Fire suppression agent tank
1 ea. Fire suppression agent (Ansulex® Low pH) 1.5 gal.
1 ea. Fire suppression system charging cartridge
Store these components in a convenient place for later use.
IMPORTANT:
After cooking appliances
are positioned under the hood, swivel nozzles must be positioned per Ansul® recommendations.
M521 p/n 2M-Z17085 OpM WVU- Universal Hood
4
INSTALLATION (continued)
SERVICE TECHNICIAN INSTALLATION NOTES
This ventilator hood is to be used with light-duty and medium-duty
electrically powered cooking appliances only.
DO NOT attempt to use this ventilator hood with gas-red units.
DO NOT use this ventilator hood with electrical appliances whose
dimensions or wattage characteristics exceed those dened in the Under Hood Cooking Appliance Limitations, page 1.
Installation and start up must be performed by an Authorized Installation Company.
Ansul® Installer must complete the WARRANTY INITIATION form
(2M-303912) included with the unit for the warranty to begin, and record
installation particulars on the CUSTOMER SERVICE DATA form located at the end of this manual.
IT IS THE RESPONSIBILITY OF THE INSTALLER TO verify that
this VENTILATOR installation is in compliance with the specications
listed in this manual, with local code requirements, and in accordance with the STANDARD FOR VENTILATON CONTROL AND FIRE PROTECTION OF COMMERCIAL COOKING OPERATIONS as detailed in N.F.P.A 96 (current edition).
NOTE: Certain codes require FRYERS to be restrained with a TETHER or other RESTRAINT DEVICE. If this ventilator is to be used
with a fryer, it is the RESPONSIBILITY OF THE INSTALLER to check
with the AUTHORITY HAVING JURISDICTION, in order to ascertain
the applicability of this requirement to this specic installation . Any restraint device must allow access to the back and sides of the unit to
provide for servicing and maintenance, and must not interfere with the
operation of the re suppression system.
DANGER:
SUFFOCATION HAZARD
Do not attempt to use this
ventilator with gas-red units.
This ventilator will not remove products of combustion. Unvented exhaust gasses can be deadly.
WARNING:
SHOCK HAZARD
All servicing requiring ac­cess to non-insulated elec­trical components must be performed by a factory authorized technician. DO NOT open any access panel which requires the use of tools. Failure to follow this warning can result in severe
electrical shock.
CAUTION:
RISK OF DAMAGE
SETUP
Setup the appliance only on a rm, level, non-combustible surface.
Verify local codes for requirements. Concrete, tile, terrazzo or metal surfaces are recommended. Metal over combustible material may not meet code for non-combustible surfaces.
Verify vertical clearances. Unit requires a minimum of 96” (oor to
overhead) to allow for adequate air circulation and replacement of
lters. Combustible object from the top must be 99” or higher, or 3”
above the unit while the control panel door is open.
Verify that the unit sits rmly on all legs or casters depending on your model. With a spirit level, check that the appliance is level front-to­back and side-to-side. With the adjustable legs, adjust as required to level the appliance. In order to prevent tipping or deection, legs must be adjusted such that all legs are in rm contact with the oor.
Refer to the General Layout Data
Wells Technical Services “service@wells-bloomeld.com”). Maintain
required clearances between the appliance and adjacent combustible
M521 p/n 2M-Z17085 OpM WVU- Universal Hood
surfaces.
for required clearances (contact
5
DO NOT connect or energize this appliance until all installation instructions are read and followed. Damage to the appliance will result if these instructions are not followed.
IMPORTANT:
If a remote pull station is to be used, ventilator cannot be
moved without rst disabling
the remote pull station.
Contact your Ansul® agent for details.
INSTALLATION
DANGER:
SUFFOCATION HAZARD
Do not attempt to use this ventilator with gas-red units. This ventilator will not remove products of combustion. Unvented exhaust gasses can be deadly.
WARNING
SHOCK HAZARD
Electrical connections must be made by a licensed electrician.
CAUTION:
FIRE HAZARD HEALTH HAZARD
The cooking appliance must be connected to the cooking
appliance contactor, the control circuit of which is controlled by the ventilator.
Failure to control cooking
appliances will provide no protection in the event of a
re, nor will cooking vapors
and odors be contained in the event of ventilator hood malfunction.
ELECTRICAL INSTALLATION
Refer to the nameplate on the ventilator. Verify ELECTRICAL SERVICE POWER. Voltage and phase must match the nameplate
specications, and available electrical service amperage must meet or exceed the listed amperage. Refer to specications listed on page 1
of this manual.
The ground lug of this ventilator must be connected to a suitable building ground.
Remove the lower rear panel to access the cooking appliance contactor and building alarm relay. Remove the appropriate knockout, then wire the cooking appliance to the LOAD side of the contactor.
NOTE: If the provided power cord is not used, it is the responsibility
of the electrical contractor to provide suitable wiring, exible or ridgid
conduit, and an appropriate strain relief.
The cooking appliance under the ventilator hood must be connected to the LOAD side of the cooking appliance contactor, located in the electrical connection box. The contactor functions control the cooking applance in the event of ventilator malfunction or appliance re.
The ventilator provides a dry contact relay connection for a building re
management system. This pilot-duty relay may be required by local
re codes, however, Wells Bloomeld strongly recommends that such
system be properly utilized in any case.
The alarm relay is activated by the Ansul® re detection system. If the
installation includes a building alarm system, connect to either the N.O. or N.C. contacts of the relay (as required by the building alarm system).
The ventilator will operate properly, and the control relay will be energized, only when:
1. The VENTILATOR POWER SWITCH is “ON”.
2. The Ansul® Fire Suppression System is charged and armed.
3. The grease bafe and lter pack are in position and serviceable, and the ventilator pressure sensing system is satised.
CAUTION:
SHOCK HAZARD
The ground lug of this appliance must be connected to a suitable building ground.
IMPORTANT:
Contact a licensed electrician to install and connect electrical power to the appliance.
IMPORTANT:
Damage due to being connected to the wrong voltage or phase is NOT covered by warranty.
M521 p/n 2M-Z17085 OpM WVU- Universal Hood
6
INSTALLATION
FIRE SUPPRESSION SYSTEM INSTALLATION
FIRE SUPPRESSION SYSTEM is comprised of a container of
Ansulex® Low pH liquid re suppression media and a system
pressurization canister for each module, plus associated plumbing. Actuation controls are contained in the Automan enclosure.
Two FUSIBLE LINKS are utilized for automatic actuation of the re suppression system. Additionally, the hood is supplied with a eld
installed MANUAL PULL STATION, which must be set-up at the time of installation by an authorized Ansul® distributor.
The MANUAL PULL STATION allows for for manual emergency
shutdown of cooking appliance power, and actuation of the re
suppression system.
Three NOZZLES disperse the re suppression media. Two inner
nozzles protect the fan and plenum. The third, front mounted, nozzle
is swivel mounted, and must be directed toward the cooking surface of the installed cooking appliance.
If the ventilator is situated such that the supplied manual pull station cannot be installed or is not readily accessible, a REMOTE MANUAL PULL STATION may be required by local codes. Any such remote manual pull station must be installed by an authorized Ansul® distributor in accordance with the AUTHORITY HAVING JURISDICTION.
When the re suppression system discharges, cooking appliance contactor and building re alarm relay are de-energized; and, the re
suppression media discharged. Fire supression media will form an
emulsion designed to both smother and cool the fuels in/on the cooking
appliance.
DANGER
FIRE HAZARD
Fire suppression system
must be charged and certied
by an authorized Ansul® distributor.
DO NOT attempt to modify or
bypass the re suppression
system.
An uncontrolled re can
cause serious injury or death.
NOTE:
If the re suppression system
is discharged, a buzzer will sound continuously. The unit will remain inoperable until
the re suppression system is
serviced, recharged and reset by an authorized Ansul® distributor.
Charging of the Ansul® Fire Suppression system must be in accordance with Ansul® Design, Installation, Recharge and Maintenance Manual, #418087.
NOTE:
If a REMOTE MANUAL PULL STATION is installed, moving the ventilator for any reason may cause the Ansul® system to discharge.
M521 p/n 2M-Z17085 OpM WVU- Universal Hood
IMPORTANT:
Should the re suppression
system discharge: all nozzles must be replaced, and all lines thoroughly cleaned, prior to recharging the system.
Residual re suppression
media may compromise the
ow and dispersion of re
suppression media in any subsequent activation.
7
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