Wells WVSW User Manual

Page 1
531
MODEL
WVSW
VENTLESS
HOOD
For
CONVEYOR
WARMERS
Includes
INSTALLATION
USE & CARE
SERVICE
IMPORTANT: DO NOT DISCARD THIS MANUAL
This manual is considered to be part of the appliance and is to be given to the OWNER or MANAGER of the restaurant, or to the person responsible for TRAINING OPERATORS of
this appliance. Additional manuals are available from your WELLS DEALER.
THIS MANUAL MUST BE READ AND UNDERSTOOD BY ALL PERSONS USING OR
INSTALLING THIS APPLIANCE. Contact your WELLS DEALER if you have any
questions concerning installation, operation or maintenance of this equipment.
p/n 305812 Rev. (-) M531 012303 cps
Page 2
LIMITED WARRANTY STATEMENT
Unless otherwise specified, all commercial cooking equip­ment manufactured by WELLS MFG. CO. is warranted against defects in materials and workmanship for a period of one year from the date of original installation or 18 months from the date of shipment from our factory, whichever comes first, and is for the benefit of the original purchaser only. THIS WARRANTY IS THE COMPLETE AND ONLY WAR­RANTY, EXPRESSED OR IMPLIED IN LAW OR IN FACT, INCLUDING BUT NOT LIMITED TO, WARRANTIES OF MERCHANTABILITY OR FITNESS FOR ANY PARTICU­LAR PURPOSE, AND/OR FOR DIRECT, INDIRECT OR CONSEQUENTIAL DAMAGES IN CONNECTION WITH WELLS MFG. CO. PRODUCTS. This warranty is void if it is determined that, upon inspection by an authorized service agency, the equipment has been modified, misused, misap­plied, improperly installed, or damaged in transit or by fire, flood or act of God. It also does not apply if the serial name­plate has been removed, or if service is performed by unau-
SERVICE POLICY AND PROCEDURE GUIDE
ADDITIONAL WARRANTY EXCLUSIONS
1. Resetting of safety thermostats, circuit breakers, over load protectors, and/or fuse replacements are not covered by this warranty unless warranted conditions are the cause.
2. All problems due to operation at voltages or phase other than specified on equipment nameplates are not covered by this warranty. Conversion to correct voltage and/or phase must be the customer’s responsibility.
3. All problems due to electrical connections not made
in accordance with electrical code requirements and wiring diagrams supplied with the equipment are
not covered by this warranty.
4. Replacement of items subject to normal wear, to include such items as knobs, light bulbs; and, normal maintenance functions including adjustments of thermostats, adjustment of micro switches and replacement of fuses and indicating lights are not covered by warranty.
5. Damage to electrical cords and/or plug due to exposure to excessive heat are not covered by this warranty.
6. Full use, care, and maintenance instructions supplied with each machine. Noted maintenance and
preventative maintenance items, such as servicing and
thorized personnel. The prices charged by Wells Mfg. Co. for its products are based upon the limitations in this war­ranty. Seller’s obligation under this warranty is limited to the repair of defects without charge by a Wells Mfg. Co. factory authorized service agency or one of its sub-service agen­cies. This service will be provided on customer’s premises for non-portable models. Portable models (a device with a cord and plug) must be taken or shipped to the closest au­thorized service agency, transportation charges prepaid, for service. In addition to restrictions contained in this warranty, specific limitations are shown in the Service Policy and Pro­cedure Guide. Wells Mfg. Co. authorized service agencies are located in principal cities. This warranty is valid in the United States and Canada and void elsewhere. Please con­sult your classified telephone directory, your foodservice equipment dealer or write the Factory Service Department, Wells Manufacturing Company, P.O. Box 280, Verdi, Ne­vada 89439, phone (775) 689-5700 or fax (888) 492-2783, for information and other details concerning warranty.
cleaning schedules, are customer responsibility. Those miscellaneous adjustments noted are customer responsibility. Proper attention to preventative maintenance and scheduled maintenance procedures will prolong the life of the appliance.
7. Travel mileage is limited to sixty (60) miles from an Authorized Service Agency or one of its sub-service agencies.
8. All labor shall be performed during regular working hours. Overtime premium will be charged to the buyer.
9. All genuine Wells replacement parts are warranted for ninety (90) days from date of purchase on non­warranty equipment. This parts warranty is limited only to replacement of the defective part(s). Any use of
non-genuine Wells parts completely voids any
warranty.
10. Installation, labor, and job check-outs are not
considered warranty and are thus not covered by this warranty.
11. Charges incurred by delays, waiting time or operating
restrictions that hinder the service technician’s ability to perform service are not covered by warranty. This includes institutional and correctional facilities.
SHIPPING DAMAGE CLAIM PROCEDURE
NOTE: For your protection, please note that equipment in
this shipment was carefully inspected and packaged by skilled personnel before leaving the factory. Upon accep­tance of this shipment, the transportation company assumes full responsibility for its safe delivery. IF SHIPMENT ARRIVES DAMAGED:
1. VISIBLE LOSS OR DAMAGE: Be certain that any visible loss or damage is noted on the freight bill or express receipt, and that the note of loss or damage is signed by the delivery person.
2. FILE CLAIM FOR DAMAGE IMMEDIATELY:
Regardless of the extent of the damage.
3. CONCEALED LOSS OR DAMAGE: if damage is unnoticed until the merchandise is unpacked, notify the transportation company or carrier immediately, and file “CONCEALED DAMAGE” claim with them. This should be done within fifteen (15) days from the date the delivery was made to you. Be sure to retain the container for inspection.
Wells Manufacturing cannot assume liability for damage or loss incurred in transit. We will, however, at your request, supply you with the necessary documents to support your claim.
xi
Page 3
TABLE OF CONTENTS
WARRANTY xi SPECIFICATIONS 1 FEATURES & OPERATING CONTROLS 2 AGENCY LISTING INFORMATION 3 PRECAUTIONS & GENERAL INFORMATION 4 INSTALLATION 5 OPERATION 7 CLEANING INSTRUCTIONS 8 TROUBLESHOOTING SUGGESTIONS 9 SERVICE INSTRUCTIONS 10 PARTS & SERVICE 11 CUSTOMER SERVICE DATA 11
INTRODUCTION
Thank You for purchasing this Wells Manufacturing Co. appliance.
Proper installation, professional operation and consistent maintenance of this appliance will ensure that it gives you the very best performance and a long, economical service life.
This manual contains the information needed to properly install this appliance, and to use and care for the appliance in a manner which will ensure its optimum performance.
SPECIFICATIONS
1
Page 4
FEATURES & OPERATING CONTROLS
WVSW VENTLESS HOOD
Fig. 1 Features & Operating Controls
2
Page 5
FEATURES & OPERATING CONTROLS (continued)
ITEM DESCRIPTION
CANOPY Removable canopies aid in vapor capture at entry and exit of the conveyor
warmer. Canopies hang from mounting pins at each end of the hood.
ELECTRICAL The hood plugs into a NEMA 5-15R (120V) or 6-15R (208/240V) receptacle
with a 6' power cord. An illuminated power switch on the front panel is used to start/stop the hood fan.
EXHAUST The hood uses an exhaust fan to provide air movement. The fan exhausts
through a screened opening in the top of the hood. IMPORTANT: DO NOT block exhaust opening.
FILTERS The hood uses two filters. A high efficiency filter is used to capture
particulate emissions. A charcoal filter is used to help control odors. Filters are accessed by opening a hinged panel on the front (operator's) side of the hood. Filter operation is monitored by a vacuum switch. When the filter(s) become loaded to the point of being unable to remove particulates, a front panel "change filters" indicator will glow.
NAMEPLATE Provides Manufacturer, Model and Serial Number information.
Also, provides electrical ratings.
TOP PANEL
CAUTION! Electric Shock Hazard Exposed Electric Circuits Top panel must be opened ONLY by qualified personnel. Allows access to interior components. DO NOT stack anything on top of the hood.
AGENCY LISTING INFORMATION
This appliance conforms to NSF Standard 4 for sanitation only if installed and maintained according to the instructions in this manual.
This appliance is
This appliance is
IMPORTANT: For use with conveyor warmer of 9,000 watts maximum.
NOTE: This ductless hood has not been evaluated to the requirements of
NFPA 96. Local jurisdictions may require additional evaluations for installation of this product.
U Listed for 120V and 208 - 240V. V Listed for 120V and 208 - 240V.
STD 4
3
Page 6
PRECAUTIONS AND GENERAL INFORMATION
WARNING:
Electric Shock hazard
All servicing requiring access to non-insulated electrical components must be performed by a factory authorized technician. DO NOT open or remove the top panel. Failure to follow this warning can result in severe electrical shock.
CAUTION:
Risk of Damage
DO NOT connect or energize this appliance until all installation instructions are read and followed. Damage to the appliance will result if these instructions are not followed.
CAUTION: Hot Surface
Exposed surfaces can be hot to the touch and may cause burns.
This appliance is intended for use in commercial establishments only.
This appliance is intended designed for use with specified warming equipment. No other use is recommended or authorized by the manufacturer or its agents.
Operators of this appliance must be familiar with the appliance use, limitations and associated restrictions. Operating instructions must be read and understood by all persons using or installing this appliance.
Cleanliness of this appliance is essential to good sanitation. Read and follow all included cleaning instructions and schedules to ensure the safety of the food product.
Disconnect this appliance from electrical power before performing any maintenance or servicing.
DO NOT submerge this appliance in water. This appliance is not jet stream approved. Do not direct water jet or steam jet at this appliance, or at any control panel or wiring. Do not splash or pour water on, in or over any controls, control panel or wiring. Do not wash floor around this appliance with water or steam jet.
Exposed surfaces of this appliance can be hot to the touch and may cause burns.
The technical content of this manual, including any wiring diagrams, schematics, parts breakdown illustrations and/or adjustment procedures, is intended for use by qualified technical personnel.
Any procedure which requires the use of tools must be performed by a qualified technician.
This manual is considered to be a permanent part of the appliance. This manual and all supplied instructions, diagrams, schematics, parts breakdown illustrations, notices and labels must remain with the appliance if it is sold or moved to another location.
This appliance is made in the USA. Unless otherwise noted, this appliance has American sizes on all hardware.
as a smoke and odor control device,
4
Page 7
INSTALLATION
UNPACKING & INSPECTION
Carefully read all instructions in this manual before starting any installation.
Carefully remove the hood from the carton.
IMPORTANT: Appliance weighs 92 lbs (42.7 kg). Use appropriate care when removing from carton and installing on conveyor warmer.
Remove all protective plastic film, packing materials and accessories from the hood before connecting electrical power or otherwise performing any installation procedure.
Read and understand all labels and diagrams attached to the hood.
Carefully account for all components and accessories before discarding packing materials. Store all accessories in a convenient place for later use.
COMPONENTS: HIGH EFFICIENCY FILTER CHARCOAL FILTER
COMPONENTS SHIPPED SEPARATELY CANOPY (2 ea) ADAPTER TOP
SETUP
The conveyor-style warmer requires an adapter top (shipped separately) for mounting the hood. Place adapter top on warmer before setting hood in place. Carefully place hood on top of warmer. Orient hood so that power switch is on the same side as the power switch of the warmer. Center hood over the body of the warmer as shown in Fig. 2 below:
Fig. 2 Hood installation on warmer
Check high efficiency filter and charcoal filter for proper installation. Charcoal filter slides into clips on the high efficiency filter. Airflow marks must point "up".
Attach entry and exit canopies to pins on sides of hood. Canopies are interchangeable and may be mounted at either end.
Maintain required clearances of at least 6" between the appliance and adjacent combustible surfaces.
NOTE: DO NOT discard the carton or other packing materials until you have inspected the hood for hidden damage and tested it for proper operation. Refer to SHIPPING DAMAGE CLAIM PROCEDURE on the inside front cover of this manual.
WARNING!
Risk of Personal Injury
Installation procedures must be performed by a qualified technician with full knowledge of all applicable electrical codes. Failure can result in personal injury and property damage.
CAUTION! Risk of
Personal Injury and Property Damage
Unplug conveyor warmer and allow to cool before beginning installation.
IMPORTANT:
Maintain required clearances of at least 6" between the appliance and adjacent combustible surfaces.
Avoid storing flammable or combustible materials in, on or near the appliance.
5
Page 8
INSTALLATION (continued)
WARNING!
Electric Shock hazard
All servicing requiring access to non-insulated electrical components must be performed by a factory authorized technician. DO NOT open any access panel which requires the use of tools. Failure to follow this warning can result in severe electrical shock.
CAUTION!
Electrical Shock
The ground prong of the power cord is part of a system designed to protect you against electric shock in the event of internal damage. DO NOT cut the ground prong (large round prong) or twist a blade to make the plug fit an existing receptacle.
IMPORTANT:
Contact a licensed electrician to install and connect electrical power to the appliance.
IMPORTANT:
Damage due to being connected to the wrong voltage or phase is NOT covered by warranty.
Hazard
ELECTRICAL INSTALLATION
Refer to the nameplate. Verify the electrical power source. Voltage and phase must match the nameplate specifications. Plugging the hood into the wrong voltage can severely damage the unit .
Your hood is equipped with a grounded electrical cord. This cord must be plugged into a properly grounded NEMA 5-15R (120V) or NEMA 6-15R (208/240V) single phase receptacle.
Fig. 3 Electrical Plug and Receptacle Configuration
6
Page 9
OPERATING CONTROLS
Controls include a lighted POWER SWITCH and an amber REPLACE FILTER indicator light.
Press POWER SWITCH to ON anytime conveyor warmer is operating.
When power is first turned on, the REPLACE FILTER light will glow. As the fan comes up to speed and air flow is established, the REPLACE FILTER light will go out.
If the REPLACE FILTER light does not go out, the filters must be replaced. However, the fan will continue to operate when the REPLACE FILTER light is lit.
FILTER REMOVAL AND INSTALLATION
Disconnect power from hood and conveyor warmer before servicing filters.
Remove screw from filter access panel on front (operator's) side of hood. Slide filter pack (high efficiency filter and charcoal filter) from filter chamber.
Slide new filter pack into filter chamber. Be sure airflow markings on both filters point "up".
Close access panel and reinstall screw.
IMPORTANT:
Filters are disposable. Never attempt to wash either filter. Filters will absorb water if washed, causing food contamination and possible equipment damage.
Fig. 5 Filter Installation
OPERATION
Fig. 4 Operating Controls
CAUTION!
Personal Injury Hazard
Disconnect power from hood and conveyor warmer before servicing filters.
IMPORTANT:
DO NOT store anything on
top of the hood.
DO NOT block the exhaust opening.
IMPORTANT:
Both the high efficiency and charcoal filters must be in place at all times during operation.
7
Page 10
CLEANING INSTRUCTIONS
CAUTION!
Personal Injury Hazard
Disconnect power from hood and conveyor warmer before cleaning.
IMPORTANT: DO NOT spill or pour water into controls, control panel or wiring.
DO NOT spill or pour water into exhaust opening.
DO NOT submerge hood in water or wash with water or steam spray. Damage to internal components will occur. Damage to internal components from water damage is not covered by warranty.
PREPARATION Unplug hood and conveyor warmer
Allow to cool completely before cleaning
FREQUENCY Daily
TOOLS Mild Detergent
Soft Cloth or Sponge
1. Disconnect power from hood and conveyor warmer before cleaning.
2. Remove entry and exit canopies. Canopies may be washed in a sink or dishwasher. Rinse and dry canopies thoroughly.
3. Wipe interior and exterior surfaces of hood with a soft cloth or sponge dampened with water and a mild detergent.
IMPORTANT: Never attempt to wash either filter. Filters will absorb water if washed, causing food contamination and possible equipment damage.
4. Rinse all washed areas by wiping with a clean soft cloth dampened with clean water. Dry with a soft cloth.
5. Reinstall entry and exit canopies.
Procedure is complete
8
Page 11
TROUBLESHOOTING SUGGESTIONS
SYMPTOM PROBABLE CAUSE CORRECTIVE ACTION
No operation, no lights Cord unplugged
Circuit breaker off or tripped Reset circuit breaker
Damaged power cord or plug Replace power cord
Damaged power switch Replace power switch
REPLACE FILTER light remains
lit (never shuts off)
If filters are clean
and fan is operating
Exhaust opening blocked
Filter opening blocked Clear filter opening
Vacuum hose kinked Unkink vacuum hose
Filters dirty Replace filters
New filter still in plastic wrapper Remove plastic wrapper
Plug cord into appropriate power receptacle.
Clear or clean exhaust duct and opening
Vacuum line plugged Clean or replace vacuum line
Damaged vacuum switch Replace vacuum switch
If fan is not operating Fan jammed Unjam fan
Damaged motor start capacitor Replace start capacitor
Damaged fan motor Replace fan motor
9
Page 12
SERVICE INSRTUCTIONS
IMPORTANT:
DO NOT store anything on top of the hood.
DO NOT block the exhaust opening.
Filter operation is monitored by a vacuum switch and a system of vacuum hoses. The switch energizes the REPLACE FILTER light if airflow through the filters is insufficient for efficient operation. The light is a warning only, and does not control the operation of the hood.
VACUUM DIAGRAM
10
Page 13
PARTS & SERVICE
DESCRIPTION PART NO.
HIGH EFFICIENCY FILTER 16 x 20x 4 22862
CHARCOAL (CARBON) FILTER 14 x 20 x 7/8 22403
IMPORTANT: Use only factory authorized service parts and replacement
.
filters
For factory authorized service, or to order factory authorized replacement parts, contact your Wells authorized service agency, or call:
Wells Manufacturing Co
2 Erik Circle P. O. Box 280 Verdi, NV 89439 phone: (775) 689-5700 fax: (888) 492-2783 (Service Parts Dept.)
Service Parts Department can supply you with the name and telephone number of the WELLS AUTHORIZED SERVICE AGENCY nearest you.
.
CUSTOMER SERVICE DATA
RESTAURANT _____________________________ LOCATION _____________ INSTALLATION DATE ________________________ TECHNICIAN ___________ SERVICE COMPANY ________________________________________________ ADDRESS ___________________________ STATE ______ ZIP__________ TELEPHONE NUMBER (_____)_____-_________
EQUIPMENT MODEL NO. _______________ EQUIPMENT SERIAL NO. _______________
VOLTAGE: (check one)  120  208  240
please have this information available if calling for service
11
Page 14
Loading...