Wells WVPE-30F Operators Manual

WELLS BLOOMFIELD, LLC
10 Sunnen Dr., St. Louis, MO 63143
telephone: 314-678-6314
fax: 314-781-2714
www.wellsbloomfield.com
OWNERS MANUAL
ELECTRIC
30# PRESSURE
FRYER
MODEL
WFPE30F
with or without
Optional Filter Wand
WVPE30F
(FRYER SECTION ONLY)
with or without
Optional Filter Wand
362
Includes
INSTALLATION
USE & CARE
EXPLODED VIEW
PARTS LIST
WFPE30F
WARNING:
Improper installation, adjustment, alteration, service or maintenance can
cause property damage, injury or death. Read the installation and operating
instructions thoroughly before installing, using or servicing this equipment.
IMPORTANT: DO NOT DISCARD THIS MANUAL
This manual is considered to be part of the appliance and is to be given to the OWNER or MANAGER of the restaurant, or to the person responsible for TRAINING OPERATORS of
THIS MANUAL MUST BE READ AND UNDERSTOOD BY ALL PERSONS USING OR
INSTALLING THIS APPLIANCE. Contact your WELLS DEALER if you have any
questions concerning installation, operation or maintenance of this equipment.
WIRING DIAGRAM
p/n 2M-301626 Rev. C M362 120227
LIMITED WARRANTY STATEMENT
Unless otherwise specified, all commercial cooking equipment manufactured by WELLS BLOOMFIELD, LLC is warranted against defects in materials and workmanship for a period of one year from the date of original installation or 18 months from the date of shipment from our factory, whichever comes first, and is for the benefit of the original purchaser only. THIS WARRANTY IS THE COMPLETE AND ONLY WARRANTY, EXPRESSED OR IMPLIED IN LAW OR IN FACT, INCLUDING BUT NOT LIMITED TO, WARRANTIES OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE, AND/OR FOR DIRECT, INDIRECT OR CONSEQUENTIAL DAMAGES IN CONNECTION WITH WELLS BLOOMFIELD PRODUCTS. This warranty is void if it is determined that, upon inspection by an authorized service agency, the equipment has been modified, misused, misapplied, improperly installed, or damaged in transit or by fire, flood or act of God. It also does not apply if the serial nameplate has been removed, or if service is performed by unauthorized personnel. The prices charged by Wells Bloomfield for its products are
based upon the limitations in this warranty. Seller’s obligation under this warranty is limited to the repair of defects without charge by a Wells Bloomfield factory authorized service agency or one of its sub-service agencies. This service will be provided on customer’s premises for non-portable models. Portable models (a device with a cord and plug) must be taken or shipped to the closest authorized service agency, transportation charges prepaid, for service. In addition to restrictions contained in this warranty, specific limitations are shown in the Service Policy and Procedure Guide. Wells Bloomfield authorized service agencies are located in principal cities. This warranty is valid in the United States and Canada and void elsewhere. Please consult your classified telephone directory, your foodservice equipment dealer or contact:
10 Sunnen Dr., St. Louis MO 63143 USA
phone (314) 678-6314 or fax (314) 781-2714
for information and other details concerning warranty.
Wells Bloomfield, LLC
SERVICE POLICY AND PROCEDURE GUIDE and ADDITIONAL WARRANTY EXCLUSIONS
1. Resetting of safety thermostats, circuit breakers, over load protectors, and/or fuse replacements are not covered by this warranty unless warranted conditions are the cause.
2. All problems due to operation at voltages or phase other than specified on equipment nameplates are not covered by this warranty. Conversion to correct voltage and/or phase must be the customer’s responsibility.
3. All problems due to electrical connections not made
in accordance with electrical code requirements and wiring diagrams supplied with the equipment are
not covered by this warranty.
4. Replacement of items subject to normal wear, to include such items as knobs, light bulbs; and, normal maintenance functions including adjustments of thermostats, adjustment of micro switches and replacement of fuses and indicating lights are not covered by warranty.
5. Damage to electrical cords and/or plug due to exposure to excessive heat are not covered by this warranty.
6. Full use, care, and maintenance instructions supplied with each machine. Noted maintenance and
preventative maintenance items, such as servicing and
cleaning schedules, are customer responsibility. Those miscellaneous adjustments noted are customer responsibility. Proper attention to preventative maintenance and scheduled maintenance procedures will prolong the life of the appliance.
7. Travel mileage is limited to sixty (60) miles from an Authorized Service Agency or one of its sub-service agencies.
8. All labor shall be performed during regular working hours. Overtime premium will be charged to the buyer.
9. All genuine Wells replacement parts are warranted for ninety (90) days from date of purchase on non­warranty equipment. This parts warranty is limited only to replacement of the defective part(s). Any use of
non-genuine Wells parts completely voids any
warranty.
10. Installation, labor, and job check-outs are not
considered warranty and are thus not covered by this warranty.
11. Charges incurred by delays, waiting time or operating
restrictions that hinder the service technician’s ability to perform service are not covered by warranty. This includes institutional and correctional facilities.
362 2M-301626 Owners Manual WFPE-30F Free-Standing Electric Pressure Fryer
SHIPPING DAMAGE CLAIM PROCEDURE
NOTE: For your protection, please note that equipment in
this shipment was carefully inspected and packaged by skilled personnel before leaving the factory. Upon acceptance of this shipment, the transportation company assumes full responsibility for its safe delivery. IF SHIPMENT ARRIVES DAMAGED:
1. VISIBLE LOSS OR DAMAGE: Be certain that any visible loss or damage is noted on the freight bill or express receipt, and that the note of loss or damage is signed by the delivery person.
2. FILE CLAIM FOR DAMAGE IMMEDIATELY:
Regardless of the extent of the damage.
3. CONCEALED LOSS OR DAMAGE: if damage is unnoticed until the merchandise is unpacked, notify the transportation company or carrier immediately, and file “CONCEALED DAMAGE” claim with them. This should be done within fifteen (15) days from the date the delivery was made to you. Be sure to retain the container for inspection.
Wells Bloomfield cannot assume liability for damage or loss incurred in transit. We will, however, at your request, supply you with the necessary documents to support your claim.
xi
TABLE OF CONTENTS
WARRANTY xi SPECIFICATIONS 1 FEATURES & OPERATING CONTROLS 2 AGENCY LISTING INFORMATION 4 PRECAUTIONS & GENERAL INFORMATION 5 INSTALLATION 6 PREPARATION PRIOR TO OPERATION 8 OPERATION 11 MAINTENANCE INSTRUCTIONS FILTER OPERATION 12 DISCARDING USED OIL 15 CLEANING 16 TROUBLESHOOTING SUGGESTIONS 18 EXPLODED VIEW & PARTS LIST 19 WIRING DIAGRAM 27 PARTS & SERVICE 29 CUSTOMER SERVICE DATA 29
INTRODUCTION
Thank You for purchasing this Wells Bloomfield appliance. Proper installation, professional operation and consistent maintenance of this appliance will ensure that
it gives you the very best performance and a long, economical service life. This manual contains the information needed to properly install this appliance, and to use and care for
the appliance in a manner which will ensure its optimum performance.
362 2M-301626 Owners Manual WFPE-30F Free-Standing Electric Pressure Fryer
DIMENSIONS
CAPACITIES
VOLTAGE
REQUIREMENTS
POWER
CONSUMPTION
AMPERAGE
SPECIFICATIONS
Wide Deep High
15.62” 33.25” 40.0”
Cooking Oil
(Liquid Shortening Only)
Chicken (Fresh) 14 6
Chicken (Frozen) 12 5
ELECTRICAL SPECIFICATIONS
DOMESTIC EXPORT (EU)
208 VAC
NOTE: Shipped from factory 3Ø, field convertible to 1Ø
9,000 watts
43.3 amps (1 ø)
25.0 amps per leg (3ø)
21.7 amps per leg (3ø)
Lbs. Kg.
30
240VAC
9,000 watts
37.5 amps (1 ø)
L1 = 14,3 amps L2 = 13,0 amps L3 = 13,0 amps
14
380-415V
3NAC
9.300 watts
N = 2,7 amps
1
FEATURES & OPERATING CONTROLS
WELLS
1
2
3
4
5
6
7
8
9
10
0
11
12
13
14
15
16
17
18
19
20
21
UPPER CONTROL PANEL
FRONT VIEW
BACK VIEW
TOP VIEW
1
2
FRYER
FILTER
OFF
3
POWER
HEAT
5
4
TIMER
COOK
LOWER CONTROL PANEL
HI-LIMIT
RESET
THERMOSTAT
300
250
275
8
325
350
375
ºF
10
6
FILTER
ON
OFF
CAUTION
FRYERMUST BE OFF BEFORE USINGFILTER
7
Fig. 1 WFPE-30F Features & Operating Controls
1
POWER SWITCH
(FRYER-OFF-FILTER)
FRYER position energizes the FRYER and POWER LIGHT; de-energizes FILTER PUMP. HEATING ELEMENTS energized and regulate to setting on CONTROL THERMOSTAT (8).
OFF position de-energized FRYER and FILTER PUMP. FILTER position de-energizes FRYER; energizes FILTER PUMP
SWITCH (6).
12
9
16
11
14
13
15
18
19
17
362 2M-301626 Owners Manual WFPE-30F Free-Standing Electric Pressure Fryer
POWER LIGHT (amber) Glows to indicate FRYER is energized.
2
3
HEAT LIGHT (amber)
COOK LIGHT (amber) Glows to indicate COOK LEVER in cook position.
4 5 TIMER
FILTER PUMP SWITCH
6
(ON-OFF)
Glows to indicate HEATING ELEMENT energized;
Off when oil temperature reaches setting on CONTROL THERMOSTAT (8).
Controls LIFT CRADLE AND BUZZER. Start TIMER by pressing red button at center of knob. Lift CRADLE will lower. Pointer indicates time remaining. When time reaches “0” BUZZER sounds and LIFT CRADLE raises.
ON position energizes FILTER PUMP and causes oil in RESERVOIR (10) to be pumped back into frypot.
OFF position de-energizes FILTER PUMP. NOTE: POWER SWITCH (1) must be in FILTER position for
FILTER PUMP to operate.
2
FEATURES & OPERATING CONTROLS (continued)
hi-limit bulb and the element to enhance oil flow and facilitate reset. Otherwise, contact your authorized Wells Service Agent for repairs.
7
HI-LIMIT THERMOSTAT
TEMPERATURE CONTROL
8
THERMOSTAT
9 FILTER PUMP MOTOR
RESET BUTTON
(located at rear of motor)
10 OIL FILTER RESERVOIR
11 DRAIN VALVE LEVER
WARNING
WARNING:
FIRE HAZARD / HOT OIL
The HI-LIMIT THERMOSTAT is a FIRE PROTECTION DEVICE.
If tripping persists, clean debris from the space between the
DO NOT ATTEMPT TO BYPASS OR HOLD IN THE BUTTON OF
THE HI-LIMIT THERMOSTAT. A SERIOUS FIRE MAY RESULT.
Provides over-temperature protection by de-energizing HEATING ELEMENTS should oil temperature exceed factory pre-set limits.
Controls oil temperature. Range: 250ºF (121ºC) 375ºF (191ºC)
FILTER PUMP MOTOR is equipped with an overheating protection device. RESET must be performed manually. Allow motor to cool for approx. 30 min, then firmly press the red button.
Collects oil from FRYPOT for filtering or disposal. Holds filter screen, filter paper & filter paper holder.
Opens and closes the DRAIN VALVE: Turn counterclockwise (vertical) to OPEN Turn clockwise (horizontal) to CLOSE
12 POWER OUTLET BOX 13 COOK LEVER
14 CONTROL HANDLE 15 PRESSURE GAUGE
16 DRIP PAN
17 BASKET HANDLE
18 FRY BASKET 19 BASKET RACK
362 2M-301626 Owners Manual WFPE-30F Free-Standing Electric Pressure Fryer
Electrical service connection TERMINAL BLOCK located here. COOK position allows pressure to build by closing exhaust valve;
also, energizes timer OFF position relieves frypot pressure by opening exhaust valve
Lifts or lowers LID into/out of frypot Rotate fully CCW to lock lid under pressure
Shows steam pressure inside frypot Normal operating pressure is 8—12 psi
Collects liquids that accumulate on top of fryer. Used to manually raise and lower FRY BASKET into and out of
FRYPOT.
REMOVE FROM BASKET BEFORE SLIDING LID FORWARD!
Holds product to be cooked. Prevents FRY BASKET from contacting heating elements
3
FEATURES & OPERATING CONTROLS (continued)
OPTIONAL FILTER WAND
DRAIN VALVE
SAFETY SWITCH
DRAIN HANDLE
3-WAY VALVE HANDLE
QUICK DISCONNECT MALE FITTING
TO FRYPOT
NOTE: Wand option must be ordered at time of initial build.
FILTER PUMP
INSULATED HANDLE
WAND ASSEMBLY
QUICK DISCONNECT FEMALE FITTING LOCKING RING
362 2M-301626 Owners Manual WFPE-30F Free-Standing Electric Pressure Fryer
AGENCY LISTING INFORMATION
This appliance conforms to NSF Standard 4 for sanitation only if installed in accordance with the supplied Installation Instructions and maintained according to the instructions in this manual.
Domestic fryers are and listed under UL File E6070 for 208V and 240V.
Export (European) fryers comply with standards for 380-415V 3NAC.
4
STD 4
E6070
E6070
PRECAUTIONS AND GENERAL INFORMATION
This appliance is intended for use in commercial establishments only.
This appliance is intended No other use is agents.
DO NOT open any panel that requires the use of tools for access. Live electric circuits may be exposed by opening such panels. Opening access panels must be performed by an Authorized Service Agent only.
This appliance is equipped with an oil filtration system designed to filter hot liquid shortening only. Water, cleaning agents and/or other liquids will contaminate the oil and may damage the filter pump.
Operators of this appliance must be familiar with the appliance use, limitations and associated restrictions. Operating instructions must be read and understood by all persons using or installing this appliance.
Cleanliness of this appliance is essential to good sanitation. Read and follow all included cleaning instructions and schedules to ensure the safety of the food product.
DO NOT submerge any part of this appliance in water unless specifically instructed to do so. This appliance is not jet stream approved. DO NOT direct water jet or steam jet at this appliance, nor at any control. DO NOT splash or pour water on, in or over any controls. DO NOT wash area around this appliance with water jet. Any part which has become wet must be thoroughly dried before use.
Cooking oil will be very hot when in use. Contact will cause severe injury, and can cause blindness or death. Wear appropriate heat­protective clothing when operating or servicing this appliance.
This appliance operates under pressure. Be sure CONTROL HANDLE is turned fully counterclockwise before initiating a cook cycle. Do not attempt to open FRYPOT LID until all pressure has bled off and pressure gauge reads “0”.
This appliance must be operated with the supplied legs and casters properly installed
The technical content of this manual, including any parts breakdown illustrations and/or adjustment procedures, is intended for use by qualified technical personnel only.
Any procedure which requires the use of tools must be performed by a qualified technician.
This manual is considered to be a permanent part of the appliance. This manual and all supplied instructions, diagrams, schematics, parts breakdown illustrations, notices and labels must remain with the appliance if it is sold or moved to another location.
recommended or authorized by the manufacturer or its
to prepare food for human consumption.
DANGER:
BURN HAZARD
Cooking oil in this appliance operates at very high temperatures. Contact with hot oil can cause severe injury or death. Wear appropriate heat-protective clothing when operating or servicing this appliance. Never attempt to open the frypot if the pressure gauge reads anything other than “zero” (0) psi.
WARNING:
BURN HAZARD
DO NOT allow water or ice to contact hot oil. DO NOT attempt to cool the oil with water or ice. The water will boil violently, causing hot oil to foam and splatter. Contact with splattering or foaming hot oil will cause severe burns.
WARNING:
SLIP AND FALL HAZARD
Spilled cooking oil is very slippery and can cause falls. Clean up oil spills promptly.
CAUTION:
BURN HAZARD
Exposed surfaces can be hot to the touch and may cause burns.
CAUTION:
HEALTH HAZARD
Old cooking oil can be a breeding ground for bacteria. Clean and sanitize exterior surfaces of fryer regularly.
362 2M-301626 Owners Manual WFPE-30F Free-Standing Electric Pressure Fryer
4
INSTALLATION
NOTE: DO NOT discard
the carton or other packing materials until you have inspected the appliance for hidden damage and tested it for proper operation. Refer to SHIPPING DAMAGE CLAIM PROCEDURE on the inside front cover of this manual.
WARNING:
FIRE HAZARD
Do not store gasoline or any other flammable or combustible material near this appliance. The area where the fryer is installed must be kept clear of combustibles and flammables. This includes mops, rags, grease, wrapping paper and electric cords.
Installation and startup must be performed by a Wells Manufacturing Authorized Service Agency.
IMPORTANT:
Certain jurisdictions require fryers to be restrained with a TETHER or other approved restraint device. It is the responsibility of the installer to check with the AUTHORITY HAVING JURISDICTION in order to ascertain the applicability of this requirement THIS SPECIFIC INSTALLATION.
Installer must complete the WARRANTY REGISTRATION and FRYER CHECKOUT form, and record the details of the particular installation on the CUSTOMER SERVICE DATA form in this manual.
to
UNPACKING & INSPECTION
Carefully remove the appliance from the carton. Remove all protective plastic film, packing materials and accessories from the appliance before connecting performing any installation procedure.
Carefully read all instructions in this manual and the Installation Instruction Sheet packed with the appliance before starting any installation.
Read and understand all labels and diagrams attached to the appliance.
Carefully account for all components and accessories before discarding packing materials. Store all accessories in a convenient place for later use.
COMPONENTS
1 ea. FILTER RESERVOIR 1 ea. FILTER SCREEN 1 ea. FILTER PAPER HOLDER 4 ea. OIL FILTER SUCTION TUBE O-RINGS (small, bla c k) 1 ea. O-RING FOR LID (large, red) 1 ea. FRY BASKET 1 ea. BASKET LIFTING HANDLE 1 ea. BASKET RACK
ACCESSORIES
1 ea. LITERATURE PACKAGE 1 pk. FILTER PAPER 1 pk. FILTER POWDER 2 ea. HIGH TEMPERATURE BRUSHES 1 ea. CLEANOUT DOWEL (wood rod)
SETUP
It is the responsibility of the installer to verify that this fryer installation is in compliance with local code authorities and with the specifications listed in this manual.
Certain local or state codes require fryers to be restrained with a tether or other approved restraint device. It is the responsibility of the installer to check with the authority having jurisdiction, in order to ascertain the applicability of this requirement to this specific fryer installation.
Setup the fryer only on a firm, level, non-combustible surface. Verify local codes for requirements. Concrete, tile, terrazzo or metal surfaces are recommended. Metal or tile over combustible material may not meet code for non-combustible surfaces.
Verify that the unit sits firmly ON BOTH CASTERS AND BOTH LEGS. With the adjustable legs, adjust as required to level the appliance. Both legs and both casters must be adjusted to firmly contact the floor in order to prevent tipping.
Refer to the Installation Instruction Sheet for required clearances. Maintain required clearances between the appliance and adjacent combustible surfaces.
362 2M-301626 Owners Manual WFPE-30F Free-Standing Electric Pressure Fryer
6
INSTALLATION (continued)
SUPPLY SERVICE (FIELD) WIRING
FILTER PUMP & MOTOR
FRYPOT
90º CONDUIT FITTING
ELECTRICAL INSTALLATION
Refer to the nameplate on the front of the fryer and to the specifications listed on page 1 of this manual. Verify that electric service voltage, phase and amperage capacity meet or exceed these specifications.
Field wiring must be no less than 12 ga. Solid copper wire, rated for at lease 75ºC.
Fryers are shipped from the factory wired for 3Ø. Verify that field wiring conforms to the Three-Phase Wiring Diagram included with the fryer.
NOTE: Fryers are FIELD-CONVERTIBLE TO 1Ø. For single-phase operation refer to the 3-phase to 1-phase Instructions included with the fryer. Verify that both internal wiring and field wiring conforms to the Single-Phase Wiring Diagram included with the fryer.
IMPORTANT:
Field wiring must be routed and secured away from the FRYPOT, TUBING and FILTER PUMP MOTOR. Field wiring must be configured to allow access to the rear of fryer for cleaning and access to the filter pump motor RESET BUTTON.
IMPORTANT:
Electric installation of this appliance must be performed by a licensed electrician. Installation must conform to the requirements of local codes and ordinances, as well as to the requirements of the National Electrical Code.
Fig. 2 Field Wiring
362 2M-301626 Owners Manual WFPE-30F Free-Standing Electric Pressure Fryer
7
PREPARATION PRIOR TO OPERATION
CAREFULLY FOLLOW CLEANSER INSTRUCTIONS AND WARNINGS.
Prior to leaving the factory, each fryer is tested for proper operation. Oil residue must be cleaned from the frypot before filling it with fresh oil.
IMPORTANT:
Use a LOW-FOAMING COMMERCIAL fryer cleanser only.
IMPORTANT:
Stretch the o-ring only enough to install it in the o-ring groove.
IMPORTANT:
Verify that the o-ring is fully seated in the o-ring groove for its entire circumference.
WARNING
WARNING:
BURN HAZARD
TURN THERMOSTAT TO LOWEST TEMPERATURE SETTING
(FULLY COUNTERCLOCKWISE)
USE ONLY LOW-FOAMING COMMERCIAL FRYER CLEANSER.
DO NOT LEAVE FRYER UNATTENDED
WHILE BOILING OUT FRYPOT.
WHEN WATER BEGINS FOAMING,
BE PREPARED TO TURN POWER SWITCH OFF.
Boiling water and splatter can result in moderate to serious injury.
PRE-CLEANING PROCEDURE
Slide the LID AND YOLK back. Press POWER SWITCH OFF. Close DRAIN VALVE (lever horizontal). Fill FRYPOT with 4 gallons of
cold water. Press POWER SWITCH to FRYER. When water comes to a full boil, press POWER SWITCH OFF.
When boiling ceases, slowly add and stir in the LOW FOAMING COMMERCIAL FRYER CLEANSER. Using the HIGH TEMPERATURE BRUSH supplied with the fryer, stir until the cleanser is completely dissolved.
Press POWER SWITCH to FRYER. When the water begins to boil, press POWER SWITCH OFF. When the boiling subsides, again press POWER SWITCH to FRYER. Repeat this procedure continuously for five (5) minutes.
Press POWER SWITCH OFF. Allow the solution to cool to 120ºF or less.
Place a suitable METAL container under the DRAIN VALVE. Open DRAIN VALVE (lever vertical) to drain the cleaning solution. NOTE: Drain no more than 4” at a time into the container to prevent splashing and spilling. ordinances.
Rinse frypot with clean water. Dry with a soft clean cloth.
PREPARE FRYPOT LID
Tilt LID AND YOKE to the right. Coat the large red O-RING, and the O-RING GROOVE in the LID with
clean cooking oil. Carefully work the O-RING into the O-RING GROOVE.
Dispose of used solution as required by local
362 2M-301626 Owners Manual WFPE-30F Free-Standing Electric Pressure Fryer
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