Wells WVOC-4HC, WVOC-4HF, WVOC-4HS User Manual

WELLS MANUFACTURING COMPANY
2 ERIK CIRCLE, P. O. Box 280
Verdi, NV 89439
Customer Service (775) 345-0444 Ext.502
fax: (775) 345-0569
www.wellsbloomfield.com
OPERATION MANUAL
WVOC- 4 SERIES
CONVECTION OVEN
4 HOTPLATE COOKTOP
UNIVERSAL HOOD
506
and
with
Model WVOC-4HF
This manual is considered to be part of the appliance and is to be given to the OWNER or MANAGER of the restaurant, or to the person responsible for TRAINING OPERATORS of
WVOC-4HC
WVOC-4HF
WVOC-4HS
Includes
INSTALLATION
USE & CARE
IMPORTANT: DO NOT DISCARD THIS MANUAL
this appliance. Additional manuals are available from your WELLS DEALER.
THIS MANUAL MUST BE READ AND UNDERSTOOD BY ALL PERSONS USING OR
INSTALLING THIS APPLIANCE. Contact your WELLS DEALER if you have any
questions concerning installation, operation or maintenance of this equipment.
p/n 304964 Rev. (-) M506 031102 cps
LIMITED WARRANTY STATEMENT
Unless otherwise specified, all commercial cooking equip­ment manufactured by WELLS MFG. CO. is warranted against defects in materials and workmanship for a period of one year from the date of original installation or 18 months from the date of shipment from our factory, whichever comes first, and is for the benefit of the original purchaser only. THIS WARRANTY IS THE COMPLETE AND ONLY WAR­RANTY, EXPRESSED OR IMPLIED IN LAW OR IN FACT, INCLUDING BUT NOT LIMITED TO, WARRANTIES OF MERCHANTABILITY OR FITNESS FOR ANY PARTICU­LAR PURPOSE, AND/OR FOR DIRECT, INDIRECT OR CONSEQUENTIAL DAMAGES IN CONNECTION WITH WELLS MFG. CO. PRODUCTS. This warranty is void if it is determined that, upon inspection by an authorized service agency, the equipment has been modified, misused, misap­plied, improperly installed, or damaged in transit or by fire, flood or act of God. It also does not apply if the serial name­plate has been removed, or if service is performed by unau-
SERVICE POLICY AND PROCEDURE GUIDE
ADDITIONAL WARRANTY EXCLUSIONS
1. Resetting of safety thermostats, circuit breakers, over load protectors, and/or fuse replacements are not covered by this warranty unless warranted conditions are the cause.
2. All problems due to operation at voltages or phase other than specified on equipment nameplates are not covered by this warranty. Conversion to correct voltage and/or phase must be the customer’s responsibility.
3. All problems due to electrical connections not made
in accordance with electrical code requirements and wiring diagrams supplied with the equipment are
not covered by this warranty.
4. Replacement of items subject to normal wear, to include such items as knobs, light bulbs, air filters; and, normal maintenance functions including adjustments of thermostats, adjustment of micro switches and replacement of fuses, indicating lights and filters are not covered by warranty.
5. Damage to electrical cords and/or plug due to exposure to excessive heat are not covered by this warranty.
6. Full use, care, and maintenance instructions supplied with each machine. Noted maintenance and
preventative maintenance items, such as servicing and
thorized personnel. The prices charged by Wells Mfg. Co. for its products are based upon the limitations in this war­ranty. Seller’s obligation under this warranty is limited to the repair of defects without charge by a Wells Mfg. Co. factory authorized service agency or one of its sub-service agen­cies. This service will be provided on customer’s premises for non-portable models. Portable models (a device with a cord and plug) must be taken or shipped to the closest au­thorized service agency, transportation charges prepaid, for service. In addition to restrictions contained in this warranty, specific limitations are shown in the Service Policy and Pro­cedure Guide. Wells Mfg. Co. authorized service agencies are located in principal cities. This warranty is valid in the United States and Canada and void elsewhere. Please con­sult your classified telephone directory, your foodservice equipment dealer or write the Factory Service Department, Wells Manufacturing Company, P.O. Box 280, Verdi, Ne­vada 89439, phone (775) 345-0444 or (888) 492-2782, for information and other details concerning warranty.
cleaning schedules, are customer responsibility. Those miscellaneous adjustments noted are customer responsibility. Proper attention to preventative maintenance and scheduled maintenance procedures will prolong the life of the appliance.
7. Travel mileage is limited to sixty (60) miles from an Authorized Service Agency or one of its sub-service agencies.
8. All labor shall be performed during regular working hours. Overtime premium will be charged to the buyer.
9. All genuine Wells replacement parts are warranted for ninety (90) days from date of purchase on non­warranty equipment. This parts warranty is limited only to replacement of the defective part(s). Any use of
non-genuine Wells parts completely voids any
warranty.
10. Installation, labor, and job check-outs are not
considered warranty and are thus not covered by this warranty.
11. Charges incurred by delays, waiting time or operating
restrictions that hinder the service technician’s ability to perform service are not covered by warranty. This includes institutional and correctional facilities.
SHIPPING DAMAGE CLAIM PROCEDURE
NOTE: For your protection, please note that equipment in
this shipment was carefully inspected and packaged by skilled personnel before leaving the factory. Upon accep­tance of this shipment, the transportation company assumes full responsibility for its safe delivery. IF SHIPMENT ARRIVES DAMAGED:
1. VISIBLE LOSS OR DAMAGE: Be certain that any visible loss or damage is noted on the freight bill or express receipt, and that the note of loss or damage is signed by the delivery person.
2. FILE CLAIM FOR DAMAGE IMMEDIATELY:
Regardless of the extent of the damage.
3. CONCEALED LOSS OR DAMAGE: if damage is unnoticed until the merchandise is unpacked, notify the transportation company or carrier immediately, and file “CONCEALED DAMAGE” claim with them. This should be done within fifteen (15) days from the date the delivery was made to you. Be sure to retain the container for inspection.
Wells Manufacturing cannot assume liability for damage or loss incurred in transit. We will, however, at your request, supply you with the necessary documents to support your claim.
xi
TABLE OF CONTENTS
WARRANTY xi SPECIFICATIONS 1 FEATURES & OPERATING CONTROLS 2 PRECAUTIONS & GENERAL INFORMATION 6 AGENCY LISTING INFORMATION 7 INSTALLATION 8 OPERATION 13 CLEANING INSTRUCTIONS 18 TROUBLESHOOTING SUGGESTIONS 22 MAINTENANCE INSTRUCTIONS 23 MSDS (Ansulex Low pH) 26 MAINTENANCE SCHEDULES 28 PARTS & SERVICE 31 CUSTOMER SERVICE DATA 31
INTRODUCTION
Thank You for purchasing this Wells Manufacturing Co. appliance.
Proper installation, professional operation and consistent maintenance of this appliance will ensure that it gives you the very best performance and a long, economical service life.
This manual contains the information needed to properly install this appliance, and to use and care for the appliance in a manner which will ensure its optimum performance.
SPECIFICATIONS
AMPS 3ø
MODEL VOLTS WATTS L1 L2 L3 AMPS 1ø
WVOC-4HC 208 12,200 35 34 32 n/a
240 16,100 40 39 37 n/a
WVOC-4HF 208 10,700 32 31 26 n/a
240 14,100 36 35 30 n/a
WVOC-4HS 208 12,500 36 35 34 n/a
240 16,500 41 40 39 n/a
Minimum clearances required from unit to nearest combustible surface or object.
BACK SIDE BOTTOM TOP
inches n/a 6 6 19
millimeters n/a 152 152 483
1
FEATURES & OPERATING CONTROLS
Fig. 1 Ventilator Section Operating Features & Controls
2
VENTILATOR SECTION
FEATURES & OPERATING CONTROLS (continued)
ITEM
1.
a6.
8.
9.
a10.
a11.
12.
a15.
16.
18.
19.
22.
23.
28.
a31.
38.
40.
41.
42.
43.
44.
53.
56.
58.
70.
DESCRIPTION
NAMEPLATE
FIRE SUPPRESSION AGENT TANK (1.5 gal.)
ADJUSTABLE (FRONT) LEG
RIGID (REAR) CASTER
MANUAL PULL STATION
FUSIBLE LINKS
LOWER REAR ACCESS PANEL
DISCHARGE NOZZLE
GREASE BAFFLE
PRE-FILTER ASSEMBLY
HEPA/CHARCOAL FILTER PACK
GREASE CUP
GREASE TROUGH
VENTILATOR EXHAUST DUCT
STATUS INDICATOR
POWER CORD
FUSES
POWER CONTACTOR
BUILDING FIRE ALARM RELAY
GROUND LUG
INTERLOCK TERMINAL
FILTER INTERLOCK SWITCHES
VENTILATOR FAN
SIDE SPACERS
COOLING FAN
COMMENT
Gives Manufacturer, Model and Serial Number information. Also lists electrical specifications.
Container for Ansulex™ Low-pH liquid fire suppression liquid.
Allows the unit to be leveled.
Allows the unit to be easily positioned by lifting the front of the unit slightly.
Provides a means of manual activation of the fire suppression system. PULL ONLY IN CASE OF FIRE!
Automatically activates fire suppression system in the event of fire on the cooktop.
Allows access to Ansul® fire suppression agent tank (a6) and controls also access to main power contactor (41).
Fire suppression media discharges here (2 places).
Extracts and drains most grease and moisture from the air flow.
Comprises the PRE-FILTER FRAME and a replaceable PRE-FILTER. Stops larger particles of grease from reaching the FILTER PACK for reduced maintenance costs.
Stops most grease and smoke particles. Also assists in some cooking odor removal.
Collects grease/moisture drained from grease trough (23).
Directs grease/moisture removed by grease baffle to grease cup.
Exit point for ventilator airflow - on top left rear of unit.
DO NOT BLOCK
Displays status of fire suppression system (COCKED - FIRED) If FIRED, a buzzer will sound continuously.
6’ cord and cap. Plug for NEMA 15-60R (receptacle by user).
Provide over-current protection of cooking appliance.
Energizes cooktop only while ventilator section is sensed as operational.
Reports fire alarm condition to building fire management system.
Ground wire of power cord connects here.
Provides connection for shut-down control by building fire management system.
Proper installation of grease baffle and filter pack close these switches in ventilator sensor circuit. Provides air movement for ventilation.
Provides air movement for ventilation.
Maintain required 6: spacing from combustible surfaces.
Provides cooling for cooktop controls.
3
FEATURES & OPERATING CONTROLS (continued)
V1
V2 V3 V4 V5 V6
Fig. 2 Ventilator Section Controls & Indicator Lights
Fig. 3 Cooktop Section Controls & Indicator Lights
Fig. 4 Convection Oven Operating Features & Controls
4
FEATURES & OPERATING CONTROLS (continued)
ITEM
VENTILATOR SECTION CONTROLS
V1
V2
V3
V4*
V5*
V6*
* See PRECAUTIONS & GENERAL INFORMATION, pages 6 & 7 for special procedures regarding prefilters and filter packs.
COOKTOP SECTION CONTROLS
H.01
H.02
H.03
CONVECTION OVEN SECTION CONTROLS
C.01
C.02
C.03
C.04
C.05
C.06
C.07
C.08
C.09
C.10
C.11
DESCRIPTION
POWER SWITCH
POWER ON INDICATOR
CHECK FILTERS ALARM INDICATOR
REPLACE PREFILTER
ALARM INDICATOR
REPLACE FILTER PACK ALARM INDICATOR
SERVICE REQUIRED ALARM INDICATOR
POWER ON INDICATOR
HOTPLATE CONTROL
HOT SURFACE INDICATOR
POWER-OFF-FAN SWITCH
FAN LOW-OFF-HIGH SWITCH
OVEN POWER INDICATOR
HEAT INDICATOR
DIGITAL DISPLAY
OVEN TIME CONTROL
OVEN TEMP CONTROL
START TIMER KEY
ACTUAL TEMP KEY
PGM KEYS
CANCEL KEY
COMMENT
Energizes blower motor. If, after 10 seconds, proper conditions are met, cooktop is energized.
GREEN. Glows when POWER switch is ON.
AMBER. Glows if one or more filters are out of position. Check all filters and baffles for proper installation.
AMBER. Glows when PREFILTER is approaching the end of its service life and must soon be replaced.
AMBER. Glows when FILTER PACK is approaching the end of its service life and must soon be replaced.
RED. Glows when PREFILTER and/or FILTER PACK has reached the end of its service life and is too loaded to allow sufficient air flow. Filter MUST be replaced. Appliance is SHUT DOWN until expended filters are replaced.
AMBER. Glows when associated temperature control is turned ON.
Infinite switch control of temperature of one hotplate section.
RED. Glows any time surface is above 150ºF
Switch to turn oven ON, OFF, or select FAN only.
Switch to turn fan ON, and to select fan speed.
AMBER. Glows when oven is turned ON.
AMBER. Glows when heating elements are energized.
Displays time and temperature information. A. Time remaining in program (minute : second) B. Programmed temperature (ºF)
Adjust programmed cooking time.
Adjust programmed cooking temperature.
Begin a timed cook cycle.
Press to display current oven temperature.
Press to select pre-programmed time/temperature.
Press to cancel a program in progress.
HOTPLATE CONVECTION OVEN
5
PRECAUTIONS AND GENERAL INFORMATION
WARNING:
Electric Shock hazard
All servicing requiring access to non-insulated electrical components must be performed by a factory authorized technician. DO NOT open any access panel which requires the use of tools. Failure to follow this warning can result in severe electrical shock.
CAUTION:
Risk of
DO NOT connect or energize this appliance until all installation instructions are read and followed. Damage to the appliance will result if these instructions are not followed.
ELECTRIC SHOCK HAZARD
DO NOT SPRAY WATER ON OR AROUND
DO NOT WASH FLOOR NEAR ELECTRICAL
Damage
DANGER
ELECTRICAL EQUIPMENT
EQUIPMENT WITH WATER SPRAY
NOTE: Fire suppression system and all associated components must only be serviced by an authorized Ansul® Distributor. All setup, charging, repair and/or adjustment of the fire suppression system must be performed by an Authorized Ansul® Distributor ONLY.
IMPORTANT: If a remote pull station is installed, both rear casters (9) must be replaced with legs to deter moving the unit. MOVING AN APPLIANCE WITH A REMOTE PULL STATION WILL DISCHARGE THE FIRE SUPPRESSION SYSTEM.
This Ventless Cooking System™ is designed to help reduce odor emissions, but will not completely eliminate cooking odors. Air exchange at the installation site must comply with the requirements of the local jurisdictional authority. To ensure that odors do not build-up, recommended minimum air exchange is 300 - 400 cfm of outside air into and out of the area where the unit is used. Recommend use of wall fan and wall switch, to be supplied by user.
This appliance is intended for use in commercial establishments only.
This appliance is intended No other use is agents.
Operators of this appliance must be familiar with the appliance use, limitations and associated restrictions. Operating instructions must be read and understood by all persons using or installing this appliance.
Cleanliness of this appliance is essential to good sanitation. Read and follow all included cleaning instructions and schedules to ensure the safety of the food product.
Disconnect this appliance from electrical power before performing any maintenance or servicing.
Do not splash or pour water on, in or over any exposed element, control, control panel or wiring.
DO NOT submerge pre-filter or filter pack in water.
The technical content of this manual, including any wiring diagrams, schematics, parts breakdown illustrations and/or adjustment procedures, is intended for use by qualified technical personnel.
Any procedure which requires the use of tools must be performed by a qualified technician.
This manual is considered to be a permanent part of the appliance. This manual and all supplied instructions, diagrams, schematics, parts breakdown illustrations, notices and labels must remain with the appliance if it is sold or moved to another location.
This appliance is made in the USA. Unless otherwise noted, this appliance has American sizes on all hardware.
recommended or authorized by the manufacturer or its
to prepare food for human consumption.
6
PRECAUTIONS AND GENERAL INFORMATION (continued)
OPERATIONAL NOTES:
REPLACE PREFILTER and REPLACE FILTER PACK indicator lights provide a timely warning that a system shut-down is imminent.
The actual time between the indicator light coming on and the loss of cooking appliance power will depend upon the cooking conditions.
Anytime a dirty PRE-FILTER is replaced, the system airflow will increase. If the condition of the FILTER PACK is marginal, the REPLACE FILTER PACK light could then come on. If this happens, a fresh FILTER PACK must be installed within a reasonably short time.
Loss of airflow through the old filter pack will soon cause a system shut-down when the airflow falls below minimum vapor capture levels.
KEEP A SPARE FILTER PACK ON HAND.
IMPORTANT: If you decide to “get the most” out of the old filter pack, and continue to use it until a system shut-down happens, it is advisable to have a fresh filter pack readily at hand, and have someone available who is capable of replacing it. Otherwise, you may experience an extended down time, with consequent associated loss of business.
The manufacturer assumes no liability for loss of business due to a system shutdown caused by a dirty pre-filter and/or filter pack (i.e. red SERVICE REQUIRED light is on), when the user fails to have the proper replacement pre-filter and/or filter pack on hand.
The Ventless Cooking System™ hood is designed as part of a WELLS cooking appliance only. No other use of this product is authorized by
the manufacturer or its agents. Wells Mfg. assumes no liability for the use of this equipment with products by any other manufacturer’s, or for use of this equipment with any Wells Manufacturing product other than in factory certified applications.
Fig. 5 Ventilator Warning Indicators
AGENCY LISTING INFORMATION
This appliance conforms to NSF Standard 4 for sanitation only if installed in accordance with the supplied Installation Instructions And operated and maintained in accordance with the instructions in this manual.
This appliance is listed under UL File E146882.
7
STD 4
E146882
INSTALLATION
NOTE: DO NOT discard
the carton or other packing materials until you have inspected the appliance for hidden damage and tested it for proper operation. Refer to SHIPPING DAMAGE CLAIM PROCEDURE on the inside front cover of this manual.
WARNING:
Risk of
Installation procedures must be performed by a qualified technician with full knowledge of all applicable electrical codes. Failure can result in personal injury and property damage.
personal injury
WARNING: Fire Hazard
Avoid storing flammable or combustible materials near the appliance.
UNPACKING & INSPECTION
Carefully remove the appliance from the carton. Remove all protective plastic film, packing materials and accessories from the Appliance before connecting electrical power or otherwise performing any installation procedure.
Carefully read all instructions in this manual and the Installation Instruction Sheet packed with the appliance before starting any installation.
Read and understand all labels and diagrams attached to the appliance.
Carefully account for all components and accessories before discarding packing materials. Store these components in or near the appliance for later use. These items must be installed before operating the appliance.
1 ea. FIRE SUPPRESSION AGENT (ANSULEX® Low pH, 1.5 GAL.) See Material Safety Data Sheet, page 28. 1 ea. FIRE SUPPRESSION MEDIA TANK 1 ea. FIRE SUPPRESSION TANK CHARGING CARTRIDGE 1 ea. GREASE BAFFLE 1 ea. FILTER PACK ASSEMBLY 1 ea. PRE-FILTER HOLDER with PRE-FILTER 1 ea. GREASE CUP 1 ea. GREASE TROUGH 2 ea. 6” SIDE SPACERS 1 ea. LITERATURE PACKAGE Additionally: 1 ea. FAN BAFFLE 2 ea. RACK SUPPORTS 3 ea. CONVECTION OVEN RACKS
SETUP
Setup the appliance only on a firm level surface. Non-combustible material is recommended.
Refer to the Installation Instruction Sheet for required clearances. Maintain required clearances between the appliance and adjacent combustible surfaces. Verify 6” left and right side clearances to combustible construction. This appliance requires a minimum of 8 ft (96”) (floor to overhead) to allow for adequate exhaust.
IMPORTANT: Provided 6" side spacers (item 58) must be installed on the appliance.
Verify that the VENTILATOR HOOD ASSEMBLY is properly and securely assembled to the cooking appliance before beginning the installation procedure.
If a remote manual pull station is to be installed, replace the rear casters with legs.
Level the unit after it is in its final position. Using a spirit level, verify that the unit is level front-to-back and side-to-side.
8
INSTALLATION (continued)
SERVICE TECHNICIAN INSTALLATION NOTES
An Ansul® technician must charge and arm the fire suppression system before the ventilator blower will operate. See page 10.
Installation and start up must be performed by an Authorized Installation Company.
Installer must complete the WARRANTY REGISTRATION form, and record appliance installation particulars on the CUSTOMER SERVICE DATA form in this manual.
Certain codes require cooking equipment to be restrained with a RESTRAINT DEVICE. It is the RESPONSIBILITY OF THE INSTALLER to check with the AUTHORITY HAVING JURISDICTION, in order to ascertain the applicability of this requirement to THIS SPECIFIC EQUIPMENT INSTALLATION. Any restraint device must allow access to the back and sides of the unit to provide for servicing and maintenance, and must not interfere with the operation of the FIRE SUPPRESSION SYSTEM.
ELECTRICAL INSTALLATION
1. This appliance must be installed by a licensed electrician in accordance with all applicable codes and ordinances. Electrical connection terminal block and ground lug are accessible by removing the right side panel.
2. Refer to the nameplate on the right side of the appliance. Verify the ELECTRICAL SERVICE POWER. Voltage and phase must match the nameplate specifications, and available electrical service amperage must meet or exceed the specifications listed on page 1 Wiring must be no less than 4 AWG solid copper wire, rated for at least 90ºC.
NOTE: Wire gauge, insulation type and temperature rating , as well as type, size and construction of conduit, must meet or exceed applicable specifications of local codes and of the National Electrical Code.
3. This appliance must be connected to a suitable building ground. The equipment ground connection is marked " ".
4. The appliance is shipped from the factory wired for 3-phase electrical service. Refer to the Wiring Diagram included with this appliance, and verify that field wiring conforms to this diagram.
IMPORTANT: This appliance is not approved for 1Ø operation. Conversion of this appliance to single-phase operation will void the warranty.
IMPORTANT!
Verify that this VENTILATOR and food cooking equipment installation is in compliance with the specifications listed in this manual, with local code requirements, and in accordance with N.F.P.A 96 (THE STANDARD FOR
VENTILATION CONTROL AND FIRE PROTECTION OF COMMERCIAL COOKING OPERATIONS -
current edition).
THIS IS THE
RESPONSIBILITY
OF THE INSTALLER
DANGER
ELECTRIC SHOCK
ELECTRIC CONNECTIONS MUST BE MADE BY A LICENSED ELECTRICIAN Electrical shock will cause death or serious injury.
HAZARD
CAUTION:
Electrical Shock Hazard
The ground lug of this appliance must be connected to a suitable building ground. NOTE: This appliance requires a dedicated 60 Amp electrical branch circuit protection.
IMPORTANT:
Contact a licensed electrician to install and connect electrical power to the appliance.
IMPORTANT:
Damage due to being connected to the wrong voltage or phase is NOT covered by warranty.
9
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