Wells WVAE30F Service Manual

WELLS BLOOMFIELD, LLC
2 ERIK CIRCLE, P. O. Box 280 Verdi, NV 89439
telephone: 775-689-5703
fax: 775-689-5976
SUPPLEMENTAL
SERVICE INSTRUCTIONS
VENTILATOR HOOD
FRYER MODELS
WVAE_30F
381
for
SECTION
WVPE-30F WVAE-55F
WVAE-55FS
IMPORTANT: WELLS MANUFACTURING PROPRIETARY INFORMATION.
DISSEMINATION OF THIS INFORMATION TO ANYONE OTHER THAN WELLS AUTHORIZED SERVICE AGENTS IS STRICTLY PROHIBITED.
TECHNICAL CONTENT OF THIS MANUAL IS DESIGNED FOR
USE BY QUALIFIED PROFESSIONAL TECHNICIANS ONLY.
PRINTED IN UNITED STATES OF AMERICA
p/n 502944 Rev. E ECN-13391 S381 071128 cps
PRECAUTIONS AND GENERAL INFORMATION
WARNING:
RISK OF INJURY
Installation procedures must be performed by a qualified technician with full knowledge of all applicable electrical and plumbing codes. Failure can result in personal injury and property damage.
WARNING:
SHOCK HAZARD
All servicing requiring access to non-insulated electrical components must be performed by a qualified technician. DO NOT open any access panel that requires the use of tools unless you are qualified to do so. Failure to follow this warning can result in severe electrical shock.
CAUTION:
RISK OF
DO NOT connect or energize this appliance until all installation instructions are read and followed. Damage to the appliance will result if these instructions are not followed.
DAMAGE
BURN HAZARD
POSSIBLE HOT OIL SPILL
AVOID CONTACT WITH HOT OIL USE CARE WHEN HANDLING OIL TO AVOID SPILLS
Discharge of the Ansul® fire suppression system may result in foaming of the oil in the frypot. Serious burns and other injuries can result from contact with hot oil and from slipping in spilled oil. Clean up oil spills promptly.
This ventilator hood system is designed as part of a fryer prepare food for human consumption. No other use of this product is authorized or recommended by the manufacturer or its agents.
intended
to
This ventilator and attendant fryer are intended for use only in commercial establishments, where all operators are familiar with the appliance use, limitations and associated hazards. Operating instructions and warnings must be read and understood by all operators and users.
This ventilator hood system is designed to reduce odor emissions, but will not completely eliminate cooking odors. Air exchange at the installation site must comply with the requirements of the local jurisdictional authority. To ensure that odors do not build-up, recommended minimum air exchange is 400 cfm into and out of the site.
Cleanliness of this appliance is essential to good sanitation. Read and follow all included cleaning instructions and schedules to ensure the safety of the food product.
Disconnect this appliance from electrical power before performing any maintenance or servicing.
DO NOT splash or pour water on, in or over any controls, control panel or wiring.
The technical content of this manual, including any wiring diagrams, schematics, parts breakdown illustrations and/or adjustment procedures, is intended for use by qualified technical personnel.
Any procedure which requires the use of tools must be performed by a qualified technician.
This appliance is made in the USA. Unless otherwise noted, this appliance has American sizes on all hardware.
381 502944 Service Manual for NFPA Hood
xi
TABLE OF CONTENTS
Precautions & General Information …………………………… xi Features & Operating Controls …………………………………. 2 Hood Operation …………………………………………...……… 4 Troubleshooting Suggestions …………………………………… 6 Servicing Instructions Fire Damper …………………………………………………… 7 Filter Interlock …………………………………………………. 8 Blower & Status Sensor System ……………………………. 10 Ansul® System ………………………………………………… 12 Exploded Views & Parts Lists ………………………………….. 14 Wiring Diagrams …………………………………………..……… 16
INTRODUCTION
This manual contains information needed to properly service and repair the hood portion of ventless floor fryers.
This manual applies to the following Wells Manufacturing models: WVAE-30F, WVPE-30F, WVAE-55F, WVAE-55FS
SPECIFICATIONS
This hood system is common to several Wells Manufacturing products. For installation, operation and maintenance instructions, electrical specifications and general dimensions, refer to the General Layout
Data, Installation Instructions and Operation Manual for the specific model.
381 502944 Service Manual for NFPA Hood
1
FEATURES & OPERATING CONTROLS
BACK VIEW
SIDE VIEW
v.6
f.17 a.18
a.19
f.20
VENTILATOR WARNINGLIGHT PANEL
FRONT VIEW
v.7
v.8
v.9
v.25
a.10
a.15 a.15
a.11 v.12
a.13 a.14
FRYER
WVAE-30, WVAE-55 or
WVPE-30
f.16
v.2
v.3
f.21
f.22
f.23
f.24
v.4 v.5
f.1
f.26
Note: Items beginning with “a. ...” are part of the Ansul® fire suppression system
Items beginning “f. ...” are part of the FRYER
Items beginning “v. ...” are part of the VENTILATOR
f.1 POWER SWITCH FRYER position turns ON the VENTILATOR POWER LIGHT and (FRYER - OFF - FILTER) BLOWER. If, within 10 seconds, there is sufficient AIR FLOW for proper operation, the POWER LIGHT will remain ON and the fryer will operate. If, after 10 seconds, there is not sufficient AIR FLOW for proper operation, the BLOWER and VENTILATOR POWER LIGHT will turn OFF and the SERVICE REQUIRED LIGHT will turn ON. Note: The POWER SWITCH must be turned OFF to reset the system before the fryer can be operated.
v.2 VENTILATOR POWER Glows when the FRYER POWER SWIT CH is ON. LIGHT (green)
v.3 CHECK FILTERS Glows when GREASE BAFFLE and/or HEPA AIR FILTER are not LIGHT (amber) properly installed. When ON, the fryer heating elements are de-activated. Make sure both the HEPA FILTER and the GREASE BAFFLE fully depresses their respective filter sensor tang (f.25, lower left corner of the filter rail), which proves the filters are in the proper position. When the filters are in the proper position, the CHECK FILTER light will not be lit.
2
381 502944 Service Manual for NFPA Hood
FEATURES & OPERATING CONTROLS (continued)
v.4 REPLACE FILTERS Will turn ON if either or both the HEPA AIR FILTER and/or CHARCOAL
LIGHT (amber) FILTER are due for replacement. The fryer will continue to operate, but the air filter(s) must be changed in a timely manner or it (they) will clog, the SERVICE REQUIRED LIGHT will turn ON and the fryer will shutdown until the filter(s) have been replaced.
v.5 SERVICE REQUIRED Will turn ON and the fryer will shut down whenever dirty filters cause LIGHT (red) insufficient ventilator AIR FLOW for proper operation. Replace both the HEPA FILTER and the CHARCOAL FILTER to resume operation.
v.6 EXHAUST COLLAR Contains fire damper with pre-installed 285ºF (141ºC) fusible link. v.7 VENTILATION BLOWER Provides airflow. v.8 UPPER REAR Provides access to BLOWER and PRESSURE SWITCHES.
REMOVABLE PANEL
v.9 PRESSURE SWITCHES Detect blower operation and filter status. a.10 ANSUL® ACTUATOR Controls the release of the fire suppression media
a.11 ANSUL® SYSTEM Provides pressurization of the fire suppression system
PRESSURE CARTRIDGE v.12 LOWER REAR Provides access to fire suppression system compone nts.
REMOVABLE PANEL a.13 FIRE SUPPRESSION 1.5 gal. container of Ansulex® R-102 liquid fire suppression media.
MEDIA TANK
a.14 FRYPOT FUSIBLE LINK 450ºF link protects against run-away heater. a.15 MANUAL PULL STATION Provides for manual activation of the fire suppression system f. 16 REAR LEGS REPLACE CASTERS WHEN A REMOTE MANUAL PULL STATION IS
INSTALLED.
v.17 VACUUM TAP Senses low-pressure side of BLOWER. a.18 FILTER CHAMBER 280ºF fusible link provides protection against fire in the upper portion of
FUSIBLE LINK the hood.
a.19 DISCHARGE NOZZLES Control dispersal of the fire suppression media. v.20 TOP REMOVABLE PANEL Provides access to warning light panel wiring. v.21 CHARCOAL FILTER Provides for some odor control. Replace this filter each time the HEPA
FILTER is replaced. v.22 HEPA FILTER Traps most grease and other cooking vapor particles. Replace the HEPA
FILTER and the CHARCOAL FILTER at the same time.
v.23 GREASE BAFFLE Separates grease and other liquids from the air stream. v.24 GREASE CUP Catches liquids trapped by the GREASE BAFFLE. f.25 FILTER SENSORS Detect GREASE BAFFLE and HEPA FILTER.
381 502944 Service Manual for NFPA Hood
f.26 GREASE TRAY Collects liquids that drain from the top of the fryer.
3
OPERATION
VENTILATOR
POWER ON
CHECK
FILTERS
REPLACE
FILTERS
SERVICE
REQUIRED
NOTE: Never press the POWER SWITCH to FRYER unless the HEATING ELEMENTS are covered with either shortening (or, in the case of cleaning, water - NEVER MIX OIL AND WATER ). Check the COLD OIL LINE for the proper shortening level.
NOTE: This fryer is designed to be used with LIQUID SHORTENING ONLY, unless it is equipped with the solid shortening option (available only on model WVAE-55FS). Lard and solid shortening will solidify in the filter pump, causing pump failure.
1. Verify that the CHARCOAL FILTER (if used), HEPA FILTER and GREASE BAFFLE are properly installed in their respective locations. The HEPA FILTER and GREASE BAFFLE activate MECHANICAL INTERLOCK SWITCHES when they are in their proper position. Activating both mechanical interlock switches energizes the heating element.
The CHARCOAL FILTER does not activate a position sensor, thus the ventilator may be operated without this optional filter.
A pressure tap on the blower housing and a vacuum tap downstream of the filters (but before the blower) feed pneumatic signals to the AIRFLOW VACUUM SWITCH and to the SERVICE FILTER VACUUM SWITCH.
2. Press the POWER SWITCH to the FRYER position:
a. The BLOWER will start and the VENTILATOR POWER ON (green light) will light.
b. The TEN SECOND DELAY RELAY will be energized, bypassing the AIRFLOW VACUUM SWITCH during the ten-second countdown.
3. If, after the ten second delay, sufficient air flow is sensed by the AIRFLOW VACUUM SWITCH , the BLOWER will continue to run and the fryer will be energized.
4. If, after the ten second delay, sufficient air flow has not been sensed by the AIR FLOW VACUUM SWITCH, the BLOWER will shut down and the SERVICE REQUIRED (red light) will be lit.
5. If either the HEPA FILTER or GREASE BAFFLE should be removed or become dislodged, the respective MECHANICAL INTERLOCK SWITCH will open, the fryer will be de-energized and the CHECK FILTERS (amber light) will light.
6. If either the HEPA FILTER or the CHARCOAL FILTER, or in combination, become partially clogged, the SERVICE FILTER VACUUM SWITCH will close and the REPLACE FILTERS (amber light) will light. The fryer will continue to operate. This is a WARNING that the filters are approaching the end of their service life. The filter(s) must be replaced before they become so clogged that the fryer/ blower is shut down by the AIR FLOW VACUUM SWITCH.
381 502944 Service Manual for NFPA Hood
4
OPERATION (continued)
IMPORTANT: When the REPLACE FILTERS (amber light) comes on, the fryer will soon shut down. The actual time between the light coming on and the fryer shutting down depends upon the type and quantity of product being cooked. The operator must prepare to change the filter(s) by making sure that fresh replacement filters are on hand at the fryer location.
7. If either the HEPA FILTER or the CHARCOAL FILTER, or in combination, become clogged to the point that sufficient airflow is not sensed by the AIRFLOW VACUUM SWITCH, the switch will open. The BLOWER will shut down, the fryer will be de-energized and the SERVICE REQUIRED (red light) will light.
The manufacturer recommends replacing both the HEPA FILTER and the CHARCOAL FILTER at the same time. Verify that the air flow arrows point toward the fan.
After the filter(s) are replaced, the POWER SWITCH must be pressed to OFF, then back to FRYER to reset.
8. Any loss of electrical power will disable the fryer. After power is restored, the POWER SWITCH must be pressed to OFF, then back to FRYER to reset.
9. The fryer is de-energized anytime the Ansul® fire suppression system has discharged, or is otherwise is not CHARGED and COCKED. The BLOWER will continue to run.
10. Both the fryer and the BLOWER are de-energized when the POWER SWITCH is in the FILTER position.
11. Control power is routed through a jumper at the REMOTE INTERLOCK TERMINAL BLOCK. For installations where remote shut-down is required, the jumper is removed and power is routed through the remote interlock circuit. Both the fryer and the BLOWER are de-energized when the remote interlock circuit is open.
12. Some jurisdictions require that an alarm signal be generated should the fire suppression system be activated. A set of dry contacts are provided at the BUILDING ALARM RELAY for this purpose. IMPORTANT: DO NOT connect power to the building alarm relay.
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TROUBLESHOOTING SUGGESTIONS
SYMPTOM POSSIBLE CAUSE SUGGESTED REMEDY
POWER SWITCH not in FRYER Press POWER SWITCH to FRYER position
BLOWER/FRYER NOT OPERATING
VENTILATOR POWER (green light) not lit
BLOWER/FRYER NOT OPERATING
VENTILATOR POWER (green light) lit
Fryer POWER SWITCH defective Replace power switch 10-20 -second timer defective Replace timer Remote interlock circuit open Locate and rectify open circuit condition Blower wiring defective Repair wiring Blower fan jammed Clean blower fan Blower motor defective Repair/replace motor
HEPA FILTER and/or CHARCOAL filters plugged Replace both HEPA and CHARCOAL FILTER
BLOWER/FRYER NOT OPERATING
SERVICE REQUIRED (red light) lit
REPLACE FILTERS (amber light) lit
Blower/Fryer operating normally
CHECK FILTERS (amber light) lit
Blower operating normally
Fryer not operating
FRYER NOT OPERATING
Blower operating normally Check Filters (amber light) not lit
VENTILATOR POWER (green light) not lit
All other operations normal
AIRFLOW VACUUM switch not made Locate and rectify reason SWITCH not
Vacuum tap on blower fan housing plugged
AIRFLOW vacuum switch defective Replace vacuum switch HEPA FILTER and/or CHARCOAL filters
becoming plugged
Vacuum tap on blower fan housing restricted
SERVICE FILTERS vacuum switch defective Replace vacuum switch GREASE BAFFLE and/or HEPA FILTER out of
place
Filter sensing switch defective or out of Defective CONTROLLER or TEMP CONTROL
‘STAT HI-LIMIT ‘STAT tripped Clean frypot & reset ’stat HI-LIMIT ‘STAT defective Replace hi-limit thermostat Defective relay Replace relay Fryer with Solid State Controller - Programmed
temp too low Fryer with Solid State Controller - STANDBY or
CLEANING mode selected
Indicator light defective Repair/replace light
Clean vacuum tap For continuing problems with plugged tap, upgrade to new-style fan housing.
Replace both HEPA and CHARCOAL FILTER Clean vacuum tap
For continuing problems with plugged tap, upgrade to new-style fan housing.
Install BAFFLE / HEPA FILTER properly.
Adjust or replace switch
Repair or replace
Program proper temperature
Select a menu key
381 502944 Service Manual for NFPA Hood
6
SERVICING INSTRUCTIONS
FIRE DAMPER COMPONENTS
ITEM DESCRIPTION SERVICE PART
5 DAMPER SUPPORT 9 FIRE DAMPER ASSEMBLY, (fusible link rated at 285ºF/141ºC) 501187
FIRE DAMPER ASSEMBLY INSTRUCTIONS
1. The FIRE DAMPER is accessible by removing the UPPER REAR cover. The FIRE DAMPER sets in the DAMPER SUPPORT and may be removed by lifting straight out.
2. The FIRE DAMPER normally needs no maintenance. If it becomes heavily covered in grease and/or dust it must be replaced.
3. If the FIRE DAMPER malfunctions or if the fusible link releases, the manufacturer recommends that the entire FIRE DAMPER ASSEMBLY be replaced.
4. Reinstall the FIRE DAMPER with the “THIS SIDE UP FOR HORIZONTAL MOUNTING” arrow pointing away from the BLOWER, and the shutter assembly on the wide side of the DAMPER SUPPORT (i.e. on the left as seen from the rear of the hood).
381 502944 Service Manual for NFPA Hood
7
SERVICING INSTRUCTIONS (continued)
FILTER INTERLOCK COMPONENTS
ITEM DESCRIPTION SERVICE PART NO.
13 MAGNET ARM 15 INTERLOCK BLOCK 24 SHORT LINK 25 COVER, INTERLOCK ASSEMBLY 34 LONG LINK 37 PROXIMITY SWITCH 501409 41 BUSHING 501448 43 PAWL 48 MAGNET 63948
AA “E” CLIP, .122ID SS 50136 BB NUT 8-32 (pk100) 50153 CC SET SCREW 8-32 x 3/4 ALLEN SOCKET DD SCREW 8-32 x FLAT HEAD (pk 50) 65193 EE SCREW 8-32 x 5/16 7506-39 FF SCREW 4-40 x 3/8 68748 GG WASHER #4 HH LOCK WASHER #4 JJ NUT 4-40 8543-74
381 502944 Service Manual for NFPA Hood
8
SERVICING INSTRUCTIONS (continued)
FILTER INTERLOCK ASSEMBLY INSTRUCTIONS
There are two FILTER INTERLOCK assemblies. a. The GREASE BAFFLE interlock is on the left. This assembly uses the LONG LINK so that the PAWL fits into the front filter rail. b. The HEPA FILTER interlock is on the right. This assembly uses the SHORT LINK so that the PAWL fits into the rear filter rail.
1. Install two SET SCREWS into the edge of each INTERLOCK BLOCK.
2. With the INTERLOCK BLOCK laying flat, the set screws pointing away from you, and the set screw that is closest to the end in the upper right corner, insert a BUSHING in the right hole, and insert a BUSHING in the left hole (for the GREASE BAFFLE INTERLOCK), or in the middle hole (for the HEPA FILTER INTERLOCK). (Fig. A)
3. Install a MAGNET in the MAGNET ARM. Align the magnets so they repel each other when they are in the normal operating position. (Fig. B)
4. Assemble the PAWL and the MAGNET ARM to the LINK. The short leg of the “L” slot will point down. Slide the link into the top slot of the small studs. Use the LONG LINK for the GREASE BAFFLE INTERLOCK, and the SHORT LINK for the HEPA FILTER INTERLOCK. (Fig. C)
Slide the large studs into the BUSHINGS and secure with “E” CLIPS. The pawl and arm should operate freely.
5. Push the SET SCREWS through the appropriate holes in the filter rail and secure with nuts. The pawl and arm should continue to operate freely.
6. Install the COVER and secure with two screws from the filter rail side.
7. Install the PROXIMITY SWITCHES on the ledge in the blower section. The switches must be installed with the thickest edge against the wall. Before tightening the screws, push the switches as far forward and as far apart as they will go.
381 502944 Service Manual for NFPA Hood
8. Check operation with an ohm meter on the leads of the PROXIMITY SWITCHES while pressing and releasing the PAWLS. With the pawl depressed, the reading should be zero ohms.
9
SERVICING INSTRUCTIONS (continued)
BLOWER AND STATUS SENSOR COMPONENTS
ITEM DESCRIPTION SERVICE PART NO.
14 BLOWER ASSEMBLY 501731 32 VACUUM SWITCH, SHUTDOWN (& RED LIGHT) 501379 33 VACUUM SWITCH, REPLACE FILTER 501380 42 TUBING, HOSE (LOW PRESS TO SWITCHES) 501516 54 “TEE” CONNECTOR 55a ELBOW 55b QUICK SEAL FITTING, 1/4” x 1/4” 55c 3/8 MPT CLOSE NIPPLE 56 HOSE BARB (TUBING TO HOSE) 57 “TEE” CONNECTOR (HI PRESS) 58 S/S TUBING (HI PRESS TO SHUTDOWN SWITCH) 59 S/S TUBING (HI PRESS TO REPLACE FILTER SWITCH) 60 S/S TUBING (TO SWITCHES) 61 S/S TUBING (TO SHUTDOWN SWITCH) 62 S/S TUBING (TO REPLACE FILTER SWITCH)
381 502944 Service Manual for NFPA Hood
10
SERVICING INSTRUCTIONS (continued)
STATUS SENSOR CHECKOUT PROCEDURES
1. The Ansul® system must be ”cocked” before system operation and checkout is possible. Make sure the heating elements are covered with oil before beginning checkout.
2. Remove GREASE BAFFLE, HEPA FILTER and CHARCOAL FILTER. Press the POWER SWITCH to FRYER. You should see: VENTILATOR POWER (green light) ON CHECK FILTERS and REPLACE FILTERS (amber lights) ON Within 2 - 4 seconds, REPLACE FILTERS (amber light) should go OFF Heating element will be OFF
3. Verify that the FILTER MECHANICAL INTERLOCK PAWLS operate independently of each other. If not, the magnets will need to be re-aligned (see page 9).
With both pawls pressed, CHECK FILTERS (amber light) should go OFF, and the heating elements should be energized.
4. Install the CHARCOAL FILTER first (be sure the plastic shipping bag is removed), then the HEPA FILTER, followed by the GREASE BAFFLE. Note the airflow arrows. The arrow must point toward the blower. The CHECK FILTERS (amber light) should go OFF.
5. Begin covering the GREASE BAFFLE with cardboard. Work slowly so that the sensors have time to react. To be sure the sensor does not “flutter”, wait at least 20 seconds after a response before proceeding. With fresh, clean filters: a. When 90% of the filter is covered, REPLACE FILTERS (amber light) will go ON b. When only 1” of the GREASE BAFFLE remains uncovered, SERVICE REQUIRED (red light) will go ON and the unit will shut down (i.e. elements de-energized and all other indicator lights OFF).
6. Reset the fryer by removing the cardboard blocking the filter, then pressing the POWER SWITCH to OFF then back to ON.
7. If the Ansul® systems trips, a continuous buzzer will sound. VENTILATOR POWER (green light) will remain ON, but the heating elements will be de-energized.
NOTE: On units with solid state control, the HEAT light being on is not a guarantee the elements
are in fact energized! IMPORTANT: Before installing
the CHARCOAL FILTER, be sure the plastic shipping bag is removed.
Simulate grease build-up by using an 18” wide X 24” long piece of cardboard. Working from the bottom, cover the ventilator opening gradually until the sensors react.
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SERVICING INSTRUCTIONS (continued)
ANSUL® FIRE SUPPRESSION SYSTEM - DETECTION SYSTEM (EMT) PIPING FOR GENERAL REFERENCE ONLY
All servicing of Ansul® system must be performed by an authorized Ansul® Service representative only.
ITEM DESCRIPTION ANSUL® P/N
27 SERIES DETECTOR 56837
FUSIBLE LINK 280ºF
31
FUSIBLE LINK 450ºF frypot (ref. item 51)
TEST LINK 15751 35 REMOTE PULL STATION ASSY 4835 80 COMPRESSION SEAL - 1/2” EMT 79152 84 PULLEY ELBOW 45771
WIRE ROPE (1/16” x 500’) 301403 85
SLEEVE, STOP 26317
SLEEVE, OVAL 4596
plenum
415743-TYP K 415741-TYP K
381 502944 Service Manual for NFPA Hood
This parts list is for reference only and is intended for use only by an authorized Ansul® Service representative.
80
84
12
SERVICING INSTRUCTIONS (continued)
ANSUL® FIRE SUPPRESSION SYSTEM - FIRE SUPPRESSION MEDIA PIPING FOR GENERAL REFERENCE ONLY
All servicing of Ansul® system must be performed by an authorized Ansul® Service representative only.
ITEM DESCRIPTION ANSUL® P/N
BRACKET & RELEASE ASSY 79493
52
NITROGEN CARTRIDGE LT-20-R 7032 MICROSWITCH 15549
1.5 GAL. TANK (R-102 SYSTEM) 415961
53
FIRE SUPPRESSION AGENT (1.5 GAL.) ADAPTER, QUICK-SEAL 1/4” 78196
95
ADAPTER, QUICK-SEAL 3/8” 77284
99 NOZZLE (1N) plenum 419335
100 NOZZLE (3N) fryer 419338
79694
This parts list is for reference only and is intended for use only by an authorized Ansul® Service representative.
95
381 502944 Service Manual for NFPA Hood
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EXPLODED VIEW & PARTS LIST
EXPLODED VIEW - HOOD SYSTEM
WVAE-30F WVAE-55F/FS WVPE-30F
36
42
9
5
10
14
48
24
13
41
43
41
p/n 303097 rev.(-)
13
48
15
DETAIL A
34
41
43
60
56
57
15
41
59
58
61
18
28
63
55
54
33
62
32
17
6
6
37
50
53
64
52
49
45
63
TO FRYER
19
7
2PL
8
26
12
PARTS ORDERING INFORMATION:
Wells Manufacturing, Inc.
2 Erik Circle / P.O.Box 280
Verdi NV 89439 USA
Phone: 888-492-2872 Fax: 888-492-2873
P/N 303097 REV.(-)
http://www.wellsbloomfield.com
47
44
46
14
16
19
4
381 502944 Service Manual for NFPA Hood
20
40
27
31
SEE
VARIES
LOCATION
ON FRYER.
DETAILA
51
25
21
11
30
22
39
3
1
2
29
LOCATED ON
FRYER DOOR.
EXPLODED VIEW & PARTS LIST (continued)
ITEM P/N DESCRIPTION
1 2 3 4 5 6 7 8
9 501187 DAMPER 10 11 501189 GREASE CUP 12 13 14 501224 BLOWER ASSY 15 16 17 501238 TIMER CUBE / RELAY 18 19 20 22403 FILTER, CHARCOAL 21 501253 GREASE BAFFLE 22 22402 FILTER, HEPA 23 24 25 26 27 28 29 30 31 501378 FUSIBLE LINK, 280ºF (plenum) 32 501379 SWITCH, AIRFLOW (.40 VAC.) 33 501380 SWITCH, FILTER (.55” VAC.) 34 35 501389 REMOTE PULL STATION ASSY 36 37 501409 SWITCH, PROXIMITY 38 39 501435 HANDLE, FILTER 40 41 501448 BUSHING, INTERLOCK 42 501516 TUBING, VACUUM
381 502944 Service Manual for NFPA Hood
43 501588 INTERLOCK PAWL ASSY 44 50516 LIGHT, SIGNAL AMBER 45 51040 GROMMET INSUL 7/8” DIA. 46 51157 LIGHT, SIGNAL RED 47 55697 LIGHT, SIGNAL GREEN 48 63948 MAGNET, PERM 49 67099 CARTRIDGE, NITROGEN LT-20-R 50 67273 MICROSWITCH
CHANNEL, FILTER SUPPORT SUPPORT, FILTER FRONT SUPPORT, FILTER REAR SUPPORT, HOOD REAR DAMPER SUPPORT, WELDED ASSY SUPPORT, COVER REAR SUPPORT, COVER TOP REAR COVER, PLUMBING
COVER, ANSUL®
FACEPLATE, WARNING ARM, MAGNET
INTERLOCK BLOCK HOOD WELDED ASSY
SUPPORT, COMPONENT MOUNTING BRACKET, TANK SUPPORT
BOX, MANUAL PULL LINKAGE PLATE, SHORT COVER, INTERLOCK LIGHT PANEL HOLDER, FUSIBLE LINK (INLINE DETECTOR) PANEL, RIGHT SIDE PANEL, LEFT SIDE LABEL, FILTER INSTALL INSTRUCTION
LINKAGE PLATE, LONG
COVER, BLOWER WELD ASSY
WIRE SET (n ot shown)
HANDLE, FILTER SMALL
ITEM P/N DESCRIPTION
51 67274 FUSIBLE LINK , 450ºF (frypot) 52 53 67393 TANK, FIRE SUPPRESSION AGENT 1.5 GAL. 54 55 56 57 58 59 60 61 62 TUBING, ALUM 1/4 x 6 “U” 63 64 65 66 67 68 69 70 CONDUIT 1/2EMT x 8” 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99
100
MOUNTING BRACKET ASSY, R-102
FITTING, COMPRESSION BRASS TEE FITTING, COMPRESSION BRASS ELBOW FITTING, COMPRESSION HOSE BARB FITTING, COMPRESSION MALE RUN TEE TUBING, ALUM 1/4 x 7-1/4 TUBING, ALUM 1/4 x 1-1/4 TUBING, ALUM 1/4 x 36 TUBING, ALUM 1/4 x 6
FTG STRAIGHT 1/2 FLEX CONDUIT 1/2EMT x 54” CONDUIT 1/2EMT x 8-1/2” CONDUIT 1/2EMT x 5-3/4” CONDUIT 1/2EMT x 3” FTG STRAIGHT 1/2EMT CONDUIT 1/2EMT x 17”
CONDUIT 1/2EMT x 5-7/8” CONDUIT 1/2EMT x 1-1/2” CONDUIT 1/2EMT x 37-1/2” CONDUIT 1/2EMT x 13-1/2” CONDUIT 1/2EMT x 14-1/2” ELBOW 3/8NPT x 45º Ni PLTD NIPPLE 3/8NPT x 3” Ni PLTD NIPPLE 3/8NPT x 4” BI NIPPLE 3/8NPT x 3” BI COMPRESSION SEAL 1/2EMT CONDUIT 1/2EMT x 4-1/2” CONDUIT 1/2EMT x 3-5/8” CONDUIT 1/2EMT x 2” PULLEY ELBOW WIRE ROPE, 1/16” x 500” NIPPLE 3/8NPT x 6” BI
NIPPLE 3/8NPT x 2” Ni PLTD TEE NPT 3/8 x 3/8 x 3/8
FTG, ELBOW 3/8NPT 90º BI NIPPLE 3/8NPT x 1-1/2” BI ADAPTER, 3/8” QUICK-CON ANSUL® NIPPLE 3/8NPT x 5-1/2” Ni PLTD ELBOW 3/8NPT x 90º Ni PLTD NIPPLE 3/8NPT x CLOSE Ni PLTD NOZZLE, 1N ANSUL® NOZZLE, 3N ANSUL®
15
WIRING DIAGRAMS
WIRING DIAGRAM FOR WVAE-30F, VAE-30F
208V OR 240V, 9KW w/BUZZER
SINGLE OR 3 PHASE - WIRED 3 PHASE AS SHOWN
WIRE
NUT(2)
11
48
25
60 HZ
CHECK FILTER
53
41
49
1/4 INS MALE
M
57
INTERVAL TIMER
3
44
42
26
TIMER
CONTROLLER THERMOSTAT
4
5
6
1L1 1L2 1L3
FILTER
SWITCH
21
FILTER
1/4 INS FEMALE
41
56
2
1
58
BUZZER SWITCH
25
32
31
22
21
12
11
MOTOR
M
50
HEPA FILTER
40
41
33 36
1L1
1L2
1L3
FILTER
SERVICE
REQUIRED
REPLACE
FILTER
46
51
44
45
REPLACE
FILTER
SWITCH
45
HOOD
UPPER CONTROL BOX
47
BLOWER
MOTOR
C
NC
44
55
31
LIGHT
15
8
32
HEAT-
LIGHT
9
ON
11
COOK LIGHT
UPPER CONTROL BOX
LOWER CONTROL BOX
POWER SWITCH
C
24
40
POWER
42
31
8
20
7
24
22
CONTACTOR
1
2
7
3
41
20
22
L1 L2 L3
TERMINAL
BLOCK
24
NOM AMPS PER LINE
VOLTS
208
THREE PHASE
L1
ONE
PHASE
L3L2
45
272527
40
242224240
P/N 301413 REV.F
51
INTLK
54
17
23
AIR FLOW
INTLK.
52
SWITCH
HOOD
19
20
VENTILATOR
POWER
1/4 INS FEMALE
1/4 INS MALE
44
MICRO
14
18
10
15
TERMINAL
BLOCK
3
1
2
L1 L2 L3
56
NO
C
RED
BROWN
BUZZER
12
L1 HEATER ELEMENT
L2 HEATER ELEMENT
L3 HEATER ELEMENT
11
7
1L1
1/4 INS MALE
1/4 INS FEMALE
32
1L2
BLACK
1/4 INS
MALE
43
BAFFLE FILTER
INTLK
BUZZER
1/4 INS
FEMALE
BUZZER
LIGHT
3435
NO
NC
LIFT MOTOR HOUSING
15
12
22
32
THERMOSTAT
SINGLE PHASE
CONVERSION
1L3
58
59
59
BLD’G ALARM RELAY
LIFT
MOTOR
POSITION
C
SWITCH
1/4 INS
MALE
12
11
21
31
HI LIMIT
CONTACTOR
1
2
3
SINGLE PHASE WIRING
1
5
NC
COIL
3
BEHIND REAR
BOTTOM COVER ON
RIGHT HAND SIDE OF
BOTTOM PANEL.
LIFT
MOTOR
1/4 INS
FEMALE
2
NO
COM
4
M
381 502944 Service Manual for NFPA Hood
4
5
6
16
WIRING DIAGRAMS (continued)
WIRING DIAGRAM FOR VPE-30F & WVPE-30F
SINGLE OR 3 PHASE - WIRED 3 PHASE AS SHOWN
208V OR 240V, 9KW
381 502944 Service Manual for NFPA Hood
44
45
41
SERVICE
REQUIRED
40
REPLACE
FILTER
SWITCH
45
ON-OFF SWITCH
24
20
1
2
L1
L2
TERMINAL
BLOCK
VOLTS
208
240
REV. D P/N 301412
20
5151
1L1
1L2
1L3
52
54
19
TERMINAL
1
2
VENTILATOR
POWER
1/4 INS
FEMALE
1/4 INS
MALE
AIR FLOW
INTLK.
44
RED
MICRO
SWITCH
9
17
BLOCK
3
11
7
1/4 INS
MALE
1/4 INS
FEMALE
BAFFLE FILTER
NO
C
56
BLACK
BROWN
COOK LIGHT
AMBER
15
HEATER ELEMENT
L1
L2
HEATER ELEMENT
L3
HEATER ELEMENT
SINGLE PHASE
CONVERSION
1L1
1L2
1L3
INTLK
BUZZER 220V 60HZ
59
BLD'G ALARM RELAY (2&4)
BEHIND REAR BOTTOM
COVER ON RIGHT HAND SIDE
OF BOTTOM PANEL.
1/4 INS
1/4 INS
FEMALE
MALE
10
TIMER MOTOR
WITH BUZZER
18
UPPER CONTROL BOX
LOWER CONTROL BOX
12
22
32
HI-LIMIT
THERMOSTAT
CONTACTOR
1
2
3
SINGLE PHASE
WIRING
COIL
12
58
59
2
1
5
NO
NC
COM
4
3
M
43
11
21
31
4
5
6
REPLACE
FILTER
CHECK FILTER
53
50
41
48
BLOWER
MOTOR
1/4 INS MALE
49
1/4 INS FEMALE
M
WIRE NUT
(2)
HEPA
FILTER INTLK
46
47
56
57
3
C
NC
42
55
2
1
40
58
44
HOOD
UPPER CONTROL BOX
14
FILTER
ON-OFF
SWITCH
HEAT-ON
AMBER
19
MICRO
SWITCH
COM
11
CONTROLLER THERMOSTAT
4
5
6
1L1 1L2
1L3
FILTER MOTOR
M
N.C.
N.O.
32
31
22
21
12
11
23
ON-OFF AMBER
C
8
22
42
7
12
CONTACTOR
3
41
22
L3
24
FILTER
21
NOM AMPS PER LINE
THREE PHASE
ONE
PHASE
L3L2L1
262526
232223
44
60 HZ
39
17
L2L1
L3
WIRING DIAGRAMS (continued)
WIRING DIAGRAM FOR VAE-55F/WVAE-55F
3Ø, 208 OR 240V, 17KW HEATING ELEMENT (2)
SERVICE
REQUIRED
REPLACE
FILTER
46
51
44
45
REPLACE
FILTER
SWITCH
45
47
BLOWER
MOTOR
WIRE NUT(2)
C
NC
55
44
15
3
2
1
9
27
26
8
POWER SWITCH
C
40
29
30
BUZZER
42
19
15
FILTER
PUMP
26
16
27
GREEN
36
POWER
LIGHT
TEMPERATURE
CONTROL
THERMOSTAT
WHITE
GREEN
BASKET LIFT
ACTUATOR
49
48
M
57
42
1L1
1L2
1L3
1L1
1L2
1L3
10
13
MERCURY
RELAY
33
34
24
ON
21
M
CHECK
FILTER
53
41
1/4 INS MALE
INTERVAL
TIMER
3
44
HEAT
ON
LIGHT
LIMIT
SWITCHES
INSIDE
MOTOR
HOUSING
50
1/4 INS FEMALE
41
56
2
1
40
58
41
1
2
3
1
2
3
11
SAFETY
CONTACTOR
14
9
BUZZER LIGHT
35
23
32
COOK LIGHT
14
HI LIMIT
THERMOSTAT
BLACK
RED
VENTILATOR
51
HEPA FILTER
INTLK
AIR FLOW
INTLK.
52
44
54
MICRO SWITCH
BUZZER SWITCH
20
43
POWER
1/4 INS FEMALE
1/4 INS MALE
NO
C
RED
TERMINAL
BLOCK
JUMPER
17
17
18
1/4 INS MALE
1/4 INS FEMALE
56
BLACK
BROWN
1/4 INS
MALE
L1
L2
L3
31
22
TIMER
VOLTS
208 240 42 42 41
P/N 301584 REV.B
BAFFLE FILTER
INTLK
BUZZER
220V
1/4 INS
FEMALE
43
6
5
4
7
8
FRYER RATING
AMPS L1 48 48 47
58
59
59
BLD'G ALARM RELAY
EXTERNAL
INTERLOCK
TERMINAL
BLOCK
(REMOVE
JUMPER
WHEN
EXTERNAL
CONTROL IS
USED)
L2
L3
NC
5
1
COIL
3
4
COM
BEHIND REAR
BOTTOM COVER ON
RIGHT HAND SIDE OF
BOTTOM PANEL
50/60 HZ
2
NO
381 502944 Service Manual for NFPA Hood
18
WIRING DIAGRAMS (continued)
381 502944 Service Manual for NFPA Hood
50VA
TRANSFORMER
(IN REAR)
24V
24 V. PLUMBING HTR. TAPE
24 V. FILTER PAN HTR. PAD
SOLID SHORTENING MELT(OPTIONAL )
27
26
26
27
44
45
8
C
40
25
CONTROLLER
TRANSFORMER
240V
208V
30
GREEN
36
WIRING DIAGRAM FOR VAE-55FS/WVAE-55FS
3Ø, 208 OR 240V, 17KW HEATING ELEMENT
SERVICE REQUIRED
(RED)
LIGHT
51
REPLACE FILTER
VACUUM SWITCH
(SMALL)
45
46
44
REPLACE FILTER LIGHT
(AMBER)
47
C
NC
UPPER CONTROL BOX
BLOWER
MOTOR
WIRE NUT(2)
55
HOOD
CHECK FILTER LIGHT
53
41
49
48
M
57
INTERVAL
TIMER
58
44
42
8500W ELEMENT
1L1
1L2
1L3
1L1
1L2
1L3
1/4 INS
MALE
3
(AMBER)
41
2
1
1
2
3
1
2
3
50
51
1/4 INS
FEMALE
56
AIR FLOW VACUUM SWITCH
52
54
40
41
8500W ELEMENT
MERCURY
15
S
RELAY
15
14
9
3
2
1
11
9
10
22
+
COM
CONTROLLER
123
654
101112
963
852
21
S
789
147
GREEN
6
THERMO­COUPLE
5
4
RED
3
­+
2
UP
WHITE
-
1
DOWN
19
16
-
21
AUDIBLE
14
ALARM
30
HI LIMIT
THERMOST
BASKET
LIFT
ACTUATOR
M
LIMIT SWITCHES
INSIDE MOTOR
HOUSING
43
(COM)
(DN)
(UP)
16
23
WHITE
BLACK
RED
42
POWER SWITCH
FILTER
PUMP
16
12
13
24V
10
19
VENTILATOR POWER LIGHT
(GREEN)
1/4 INS
FEMALE(2)
HEPA FILTER
MAGNET OPERATED
SWITCH
56
NO
44
MICRO SWITCH
C
RED
HOOD
S
SAFETY
CONTACTOR
MAIN
TERMINAL
BLOCK
*
JUMPER
+
UP
31
22
20
18
(BASKET DOWN)
SOLID STATE RELAY
17
(BASKET UP)
SOLID STATE RELAY
BOTTOM
18
17
S
1/4 INS
MALE(2)
BAFFLE FILTER
MAGNET OPERATED
BLACK
BROWN
1/4 INS
MALE
UPPER CONTROL BOX
4
L1
L2
L3
7
8
30
1
2
AC
TOP
+
­DC
4
3
32
1
2
AC
+
­DC
4
3
31
23
VOLTS
S
REV G P/N 301466
SWITCH
BUZZER
220V 60HZ
1/4 INS
FEMALE
6
5
33
208
58
1
59
COI
59
3
BLD'G ALARM RELAY
BEHIND REAR
BOTTOM COVER ON
RIGHT HAND SIDE OF
BOTTOM PANEL.
43
*
NOT UL LISTED ON SINGLE PHASE
EXTERNAL INTERLOCK TERMINAL BLOCK (REMOVE JUMPER WHEN EXTERNAL CONTROL IS USED)
QUENCHER
S
(SNUBBER)
FRYER RATING
AMPS
5
NC
SPARK
L3L2L1 474848 414242240
2
NO
4
COM
50 - 60 HZ
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