Wells WG2424G Parts List

WELLS BLOOMFIELD, LLC
10 Sunnen Dr., St. Louis, MO 63143
telephone: 800-807-8054
fax: 314-781-2714
www.wells-mfg.com
121
OWNERS MANUAL
COUNTERTOP GAS GRIDDLES
MODELS WG2424G WG2436G WG3036G WG3048G
Includes INSTALLATION, USE & CARE EXPLODED VIEW & PARTS LIST
Model WG2424G
FOR YOUR SAFETY
Do not store gasoline or other ammable liquids
in the vicinity of this or any other appliance.
WARNING:
Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance
instructions thoroughly before installing or servicing this equipment.
IMPORTANT:
The purchaser of this equipment must post in a prominent location instructions to be followed in the event the user smells gas. This information shall be obtained by consulting the local gas supplier.
IMPORTANT: DO NOT DISCARD THIS MANUAL
This manual is considered to be part of the appliance and is to be given to the OWNER or MANAGER of the restaurant, or to the person responsible for TRAINING OPERATORS of this appliance. Additional manuals are available from your WELLS DEALER.
WIRING DIAGRAM
THIS MANUAL MUST BE READ AND UNDERSTOOD BY ALL PERSONS USING OR INSTALLING THIS APPLIANCE. Contact your WELLS DEALER if you have any
questions concerning installation, operation or maintenance of this equipment.
p/n 2M-45324 Rev. F M225 090720
M121 p/n 2M- 45324 Owners Manual Countertop Gas Griddles
Unless otherwise specified, all commercial cooking equipment manufactured by WELLS BLOOMFIELD, LLC is warranted against defects in materials and workmanship for a period of one year from the date of original installation or 18 months from the date of shipment from our factory, whichever comes first, and is for the benefit of the original purchaser only. THIS WARRANTY IS THE COMPLETE AND ONLY WARRANTY, EXPRESSED OR IMPLIED IN LAW OR IN FACT, INCLUDING BUT NOT LIMITED TO, WARRANTIES OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE, AND/OR FOR DIRECT, INDIRECT OR CONSEQUENTIAL DAMAGES IN CONNECTION WITH WELLS BLOOMFIELD PRODUCTS. This warranty is void if it is determined that, upon inspection by an authorized service agency, the equipment has been modified, misused, misapplied, improperly installed, or damaged in transit or by fire, flood or act of God. It also does not apply if the serial nameplate has been removed, or if service is performed by unauthorized personnel. The prices charged by Wells Bloomfield for its products are
based upon the limitations in this warranty. Seller’s
obligation under this warranty is limited to the repair of defects without charge by a Wells Bloomfield factory authorized service agency or one of its sub-service
agencies. This service will be provided on customer’s
premises for non-portable models. Portable models (a device with a cord and plug) must be taken or shipped to the closest authorized service agency, transportation charges prepaid, for service. In addition to restrictions contained in this warranty, specific limitations are shown in the Service Policy and Procedure Guide. Wells Bloomfield authorized service agencies are located in principal cities. This warranty is valid in the United States and Canada and void elsewhere. Please consult your classified telephone directory, your foodservice equipment dealer or contact:
Wells Bloomfield, LLC
10 Sunnen Dr., P.O.Box 430129 St. Louis MO 63143 USA
phone (314) 781-2777 or fax (314) 781-2714
for information and other details concerning warranty.
LIMITED WARRANTY STATEMENT
SERVICE POLICY AND PROCEDURE GUIDE and ADDITIONAL WARRANTY EXCLUSIONS
NOTE: For your protection, please note that equipment in
this shipment was carefully inspected and packaged by skilled personnel before leaving the factory. Upon acceptance of this shipment, the transportation company assumes full responsibility for its safe delivery.
IF SHIPMENT ARRIVES DAMAGED:
1. VISIBLE LOSS OR DAMAGE: Be certain that any visible loss or damage is noted on the freight bill or express receipt, and that the note of loss or damage is signed by the delivery person.
2. FILE CLAIM FOR DAMAGE IMMEDIATELY: Regardless of the extent of the damage.
3. CONCEALED LOSS OR DAMAGE: if damage is unnoticed until the merchandise is unpacked, notify the transportation company or carrier immediately, and file
“CONCEALED DAMAGE” claim with them. This
should be done within fifteen (15) days from the date the delivery was made to you. Be sure to retain the container for inspection.
Wells Bloomfield cannot assume liability for damage or loss incurred in transit. We will, however, at your request, supply you with the necessary documents to support your claim.
SHIPPING DAMAGE CLAIM PROCEDURE
xi
1. Resetting of safety thermostats, circuit breakers, over load protectors, and/or fuse replacements are not covered by this warranty unless warranted conditions are the cause.
2. All problems due to operation at voltages or phase
other than specified on equipment nameplates are
not covered by this warranty.
Conversion to correct voltage and/or phase must be
the customer’s responsibility.
3. All problems due to electrical connections not made in accordance with electrical code requirements and wiring diagrams supplied with the equipment are
not covered by this warranty.
4. Replacement of items subject to normal wear, to include such items as knobs, light bulbs; and, normal maintenance functions including adjustments of thermostats, adjustment of micro switches and replacement of fuses and indicating lights are not covered by warranty.
5. Damage to electrical cords and/or plug due to exposure to excessive heat are not covered by this warranty.
6. Full use, care, and maintenance instructions supplied with each machine. Noted maintenance and
preventative maintenance items, such as servicing and
cleaning schedules, are customer responsibility. Those miscellaneous adjustments noted are customer responsibility. Proper attention to preventative maintenance and scheduled maintenance procedures will prolong the life of the appliance.
7. Travel mileage is limited to sixty (60) miles from an Authorized Service Agency or one of its sub-service agencies.
8. All labor shall be performed during regular working hours. Overtime premium will be charged to the buyer.
9. All genuine Wells replacement parts are warranted for ninety (90) days from date of purchase on non­warranty equipment. This parts warranty is limited only to replacement of the defective part(s). Any use of
non-genuine Wells parts completely voids any
warranty.
10. Installation, labor, and job check-outs are not
considered warranty and are thus not covered by this warranty.
11. Charges incurred by delays, waiting time or operating
restrictions that hinder the service technician’s ability to perform service are not covered by warranty. This includes institutional and correctional facilities.
M121 p/n 2M- 45324 Owners Manual Countertop Gas Griddles
TABLE OF CONTENTS
WARRANTY xi SPECIFICATIONS 1 FEATURES & OPERATING CONTROLS 2 PRECAUTIONS & GENERAL INFORMATION 3 AGENCY LISTING INFORMATION 4 INSTALLATION 4 INITIAL ADJUSTMENT 8 OPERATION 10 CLEANING INSTRUCTIONS Standard and GroovedGriddles 12 Chrome-Plated griddles 13 TROUBLESHOOTING SUGGESTIONS 14 WIRING DIAGRAM 15 EXPLODED VIEW & PARTS LIST 16 PARTS & SERVICE 27 CUSTOMER SERVICE DATA 27
INTRODUCTION
Thank You for purchasing this Wells Bloomeld appliance.
Proper installation, professional operation and consistent maintenance of this appliance will ensure that it gives you the very best performance and a long, economical service life.
This manual contains the information needed to properly install this appliance, and to use and care for the appliance in a manner which will ensure its optimum performance.
SPECIFICATIONS
MODEL COOKING SURFACE FUEL
WG-2424G
WG-2436G
WG-3036G
WG-3046G
M121 p/n 2M- 45324 Owners Manual Countertop Gas Griddles
23 7/8” x 20 1/2” Natural Gas 5.0” W.C.
2 BURNER Propane 10.0” W.C.
35 7/8” x 20 1/2” Natural Gas 5.0” W.C.
3 BURNER Propane 10.0” W.C.
35 7/8” x 24” Natural Gas 5.0” W.C.
3 BURNER Propane 10.0” W.C.
47 3/4” x 24” Natural Gas 5.0” W.C.
4 BURNER Propane 10.0” W.C.
MAINIFOLD PRESSURE
BTU/HR /BURNER BTU/HR TOTAL
25,000 BTU/hr 50,000 BTU/hr
25,000 BTU/hr 75,000 BTU/hr
25,000 BTU/hr 75,000 BTU/hr
25,000 BTU/hr 100,000 BTU/hr
1
FEATURES & OPERATING CONTROLS
IL1833
GREASE TROUGH
GREASE DRAWER
FRONT ACCESS PANEL
GAS SAFETY VALVE
SPLASH GUARD
GAS CONTROL KNOB
TEMPERATURE CONTROL KNOB
THERMOSTAT
ADJUSTABLE LEGS
Fig. 1 Countertop Gas Griddle - Features & Operating Controls
GAS SAFETY VALVE GAS
REMOVABLE SPLASH GUARD
FRONT ACCESS PANEL Allows access to gas control valve and themerature control thermostat.
Energizes gas valve and allows burners to light based on temp. control knob setting and temperature sensed at griddle surface
THERMOSTAT TEMP.
CONTROL KNOB
Each section of the griddle is individually controllable. Dial position is an indication of the temperature setting. The actual temperature at
the griddle surface will vary, depending upon the initial type and temperature of the product, and other variables.
CONTROL VALVE
GREASE TROUGH
Provides ignition pilot ame. Allows fuel to burners only when pilot ame is
established.
Extra-wide trough with radiused corners for easier cleaning. Trough slopes toward a large waste hole that empties into the removable grease drawer.
GREASE DRAWER Large-capacity drawer is removable through the front for easy cleaning.
Stainless steel aplash guard simplies griddle maintenance and helps to keep
grease from splattering onto adjacent walls and equipment
NAMEPLATE
(located on rear of unit)
Lists manufacturer’s information, model and serial number. Also lists fuel
requirement specications.
M121 p/n 2M- 45324 Owners Manual Countertop Gas Griddles
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PRECAUTIONS AND GENERAL INFORMATION
This appliance is intended for use in commercial establishments only.
This appliance is intended No other use is recommended or authorized by the manufacturer or its agents.
This griddle must be installed by a technician qualied and certied or licensed to install gas-red equipment. A licensed technician must
perform the initial startup and adjustment of this appliance. Operators of this appliance must be familiar with the appliance use,
limitations and associated restrictions. Operating instructions must be read and understood by all persons using or installing this appliance.
Cleanliness of this appliance is essential to good sanitation. Read and follow all included cleaning instructions and schedules to ensure the safety of the food product.
DO NOT submerge griddle or burners in water. DO NOT splash or pour water into interior of griddle. Burners which have been allowed to become wet must be thoroughly dried before use.
Griddle must be operated with the supplied legs properly installed.
The technical content of this manual, including any parts breakdown illustrations and/or adjustment procedures, is intended for use by
qualied technical personnel only.
Any procedure which requires the use of tools must be performed by a
qualied technician.
This manual is considered to be a permanent part of the appliance. This manual and all supplied instructions, diagrams, schematics, parts breakdown illustrations, notices and labels must remain with the appliance if it is sold or moved to another location.
This appliance is made in the USA. Unless otherwise noted, this appliance has American sizes on all hardware.
to prepare food for human consumption.
WARNING:
FIRE HAzARD
In the event a gas odor is detected, shut down the unit at the main gas shutoff and contact your local gas supplier from a neighboring
location for service
.
CAUTION:
FALL HAzARD
DO NOT stand or sit on the griddle.
CAUTION:
FALL HAzARD
DO NOT use the griddle as a stool or ladder.
This unit complies with NSF standard 4 only if maintained and operated per the instructions in this manual.
This appliance meets ANSI Z83.11 specications for gas-red food
service equipment.
This appliance is CSA design certied for gas operation.
M121 p/n 2M- 45324 Owners Manual Countertop Gas Griddles
3
AGENCY APPROVAL INFORMATION
STD 4
INSTALLATION
NOTE: DO NOT discard
the carton or other packing materials until you have inspected the appliance for hidden damage and tested it for proper operation. Refer to SHIPPING DAMAGE CLAIM PROCEDURE on the inside front cover of this manual.
DANGER:
HEALTH HAzARD
This appliance must be properly ventilated. Failure to provide proper ventilation of exhaust gasses can result in severe injury and death.
WARNING:
FIRE HAzARD
Do not store ammable or
combustible materials near this appliance. The open
ame of this appliance can
cause such materials to ignite.
NOTICE:
Manufacturer’s warranty on this griddle is in effect only when the appliance is installed and operated in accordance with these instructions and local codes and ordinances or, in the absence of local codes, the National Fuel Gas Code, ANSI Z223.1 (current edition). The manufacturer of the griddle assumes no liability for any damage resulting from failure to comply with this notice.
UNPACKING & INSPECTION
Carefully remove the griddle from the carton. Remove all
protective plastic lm, packing materials and accessories from the
griddle before connecting the griddle to fuel gas or otherwise performing any installation procedure.
Carefully read all instructions in this manual and the Installation Instruction Sheet packed with the griddle before starting any installation.
Read and understand all labels and diagrams attached to the griddle.
Carefully account for all components and accessories before discarding packing materials. Store all accessories in a convenient place for later use.
Thoroughly clean the appliance before use. See Cleaning Instructions, page 12.
SETUP
Supplied legs must be properly installed. Once installed, the legs should NOT be removed.
The griddle must be leveled with a spirit level in its nal operational
position, prior to beginning the gas piping installation.
Setup the griddle only on a rm level surface. Non-combustible
material (e.g. metal, terrazzo) is required. Adequate clearances for air openings into the cabinet must be
provided. Maintain at least 3” clearance from adjacent surfaces.
The griddle must be installed in an area with sufcient make-up air for proper combustion, and must be installed such that the ow of
combustion and ventilation air will not be obstructed. When used with an exhaust fan, special precautions must be
observed to avoid interference with the operation of the griddle, such as drafts and air starvation.
The current edition of NFPA 96 (Standard for the Installation of
Equipment for the Removal of Smoke and Grease Laden Vapors from Commercial Cooking Equipment) species ventilation requirements
to ensure the removal of exhaust gasses and products of combustion. IT IS THE RESPONSIBILITY OF THE INSTALLER TO ENSURE THAT THIS GAS GRIDDLE INSTALLATION CONFORMS TO ALL APPLICABLE CODES AND ORDINANCES.
DO NOT store ammable or combustible materials on, in or near the
griddle. The area where the griddle is installed must be kept clear of
combustibles and ammables. This includes mops, rags, grease,
wrapping paper and electric cords.
M121 p/n 2M- 45324 Owners Manual Countertop Gas Griddles
4
INSTALLATION
GAS APPLIANCE CODE COMPLIANCE
The installation of gas piping from the outlet side of the gas meter or service regulator to the griddle must be performed by a technician
qualied and certied or licensed to install gas-red equipment.
A licensed and qualied technician must perform the initial startup and
adjustment of this appliance.
The installation of this gas-red appliance must conform to local
codes, or in the absence of such codes, with the current edition of National Fuel Gas Code ANSI Z223.1. For use in the State of Massachusetts, this appliance must be
installed in compliance with Massachusetts Fuel Gas and Plumbing
Code CMR 248.
The installation of this gas-red appliance must comply with
applicable portions of NFPA 96 for ventilation. The venting of this appliance must not be obstructed, nor may such
venting interfere with the ow of combustion air required for proper
operation of the gas burners. Additionally:
The gas supply line used to connect the griddle to the gas
1. supply system must be black iron pipe, or other material as ap­proved by local ordinance for gas piping.
Gas supply piping must at least 3/4” NPT.
2.
Use pipe sealant made specically for gas piping on all pipe
3. joints. Apply sealant sparingly to the male threads only. Sealant
must be resistant to the action of LP gas. Teon pipe
thread tape is NOT recommended for gas installations. Verify that all supply piping is clean and free of obstructions, dirt,
4. chips and pipe sealant compound prior to installation.
All pipe joints must be checked for leaks before lighting. Leak
5. checks should be performed with a soap and water solution. NEVER CHECK FOR LEAKS WITH AN OPEN FLAME.
DANGER:
FIRE AND ExPLOSION HAzARD
NEVER use an open ame to
check for gas leaks. Fire and explosion may result.
IMPORTANT:
All pipe joints must be checked for leaks before lighting. Leak checks should be performed with a soap and water solution.
IMPORTANT:
Information on the construction and installation of ventilating hoods may be obtained from the current edition of NFPA 96
Standard for the Installation of Equipment for the Removal of Smoke and Grease Laden Vapors from Commercial Cooking Equipment.
Copies of this standard are available from the Nation Fire Protection Assn.:
NFPA 1 Batterymarch Park P.O. Box 9101 Quincy, MA 02269-9101
M121 p/n 2M- 45324 Owners Manual Countertop Gas Griddles
5
INSTALLATION
DANGER:
FIRE AND ExPLOSION HAzARD
NEVER use an open ame to
check for gas leaks. Fire and explosion may result.
IMPORTANT:
All pipe joints must be checked for leaks before lighting. Leak checks should be performed with a soap and water solution.
WARNING:
FIRE HAzARD
This griddle is sup­plied with a gas pressure regulator. Failure to properly install the supplied regulator will result in an extremely hazardous condition.
Flow arrow stamped on body of regulator must point toward the griddle.
Regulator adjusting screw and vent hole must point UP.
INSTALLING THE GRIDDLE
Refer to the nameplate. Verify the fuel type and pressure, which must
match the nameplate specications. Connecting the griddle to the
wrong fuel type and/or pressure will compromise the safety and/or performance of the appliance.
The griddle must be placed in its nal operational position and
leveled front-to-back and side-to-side, with a spirit level, prior to beginning the gas piping installation. Re-check the level of the unit at the conclusion of the gas piping installation.
Each gas griddle is supplied with a separate gas pressure regulator. The supplied regulator must be used, and must be installed on the manifold pipe protruding from the rear of the griddle. Ensure that the
regulator is installed such that the ow arrow stamped on the body of
the regulator points toward the griddle. Failure to properly install the supplied regulator will result in an extremely hazardous condition.
A moisture trap (drip leg) consisting of a tee, 4” nipple pointing down, and cap must be installed upstream of the gas pressure regulator.
A manual gas shut-off valve may be required by local codes and is, in any case, strongly recommended. The shut-off valve must be installed between the gas supply piping and the gas pressure regulator.
identify the code requirement for a shut-off valve. Shut-off valves, moisture trap and all associated piping must be
supplied by the gas piping installer.
It is the responsibility of the gas piping installer to
IMPORTANT:
Verify fuel gas type. If the available fuel does not match
the nameplate specication,
exchange the griddle for the correct type. DO NOT attempt
to modify a unit in the eld to
accept a different fuel.
IMPORTANT:
Avoid damage to the regulator: if the gas supply piping system is pressure tested at pressures exceeding 1/2 psig (3.45kPa) , the griddle must be isolated or disconnected from the gas piping system for the duration of the test.
Fig. 2 Gas Supply Piping
6
M121 p/n 2M- 45324 Owners Manual Countertop Gas Griddles
INSTALLATION
GAS PIPE PRESSURE TESTING
The main piping system must be capable of supplying the griddle with
sufcient volume/ow of fuel to satisfy the maximum operational input
requirements. Make sure the supply piping system has been pressure tested before
the regulator and griddle are connected. If the system must be re-tested, be sure the regulator is isolated by a manual shut-off valve, in order to prevent damage to the regulator and gas griddle valves.
Piping and connections should be leak tested using a water/soap solution. DO NOT USE FLAME TO CHECK FOR GAS LEAKS.
Equipment gas pressure (the pressure downstream of the pressure regulator) may be tested by adapting a water column gauge to the plugged ports on the main gas manifold. The pressure regulator supplied with the Gas Griddle is factory set for a nominal gas pressure of 5” w.c.
Be sure to remove any adapters, and to re-plug and leak check the port before returning the griddle to service. Leak testing should be performed using a water/soap solution. DO NOT USE FLAME TO CHECK FOR GAS LEAKS.
GAS SUPPLY FLOW VOLUME TESTING REQUIREMENTS
While testing for adequate gas pressure, be sure all other gas appliances that utilize the same source piping are in operation with burners ON in order to ensure accurate operational conditions.
If ow volume in the system piping is marginal, and should other
appliances on that system not be consuming gas while testing for pressure, the test results may be inaccurate.
IMPORTANT: PRESSURE TESTING MUST BE PERFORMED BY A QUALIFIED TECHNICIAN ONLY.
NOTE: The maximum inlet
pressure from the supply piping must not exceed ½ p.s.i (14” W.C.) Pressure above this limit will damage the regulator and gas valves.
Port for measuring outlet gas pressure is located on the manifold. Remove the grease drawer to gain access. Remove the allen head plug sealing the test port, then connect the hose of a water column gauge. Be sure to reinstall the allen head plug at the conclusion of testing.
M121 p/n 2M- 45324 Owners Manual Countertop Gas Griddles
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