Wells WFPE-68KFC Service Manual

WELLS BLOOMFIELD, LLC
10 Sunnen Dr., St. Louis, MO 63143
telephone: 800-807-9054
fax: 314-781-2714
www.wells-mfg.com
OWNERS MANUAL
WFPE-68KFC
PRESSURE FRYER
434
UNITED STATES
CANADA
INTERNATIONAL
Includes
INSTALLATION
USE & CARE
SERVICE
WFPE-68KFC Pressure Fryer
IMPORTANT: DO NOT DISCARD THIS MANUAL
This manual is considered to be part of the appliance and is to be given to the OWNER or MANAGER of the restaurant, or to the person responsible for TRAINING OPERATORS of
THIS MANUAL MUST BE READ AND UNDERSTOOD BY ALL PERSONS USING OR
INSTALLING THIS APPLIANCE. Contact your WELLS DEALER if you have any
questions concerning installation, operation or maintenance of this equipment.
p/n 2M-305284 Rev. F M434 091230
LIMITED WARRANTY STATEMENT
Unless otherwise specified, all commercial cooking equipment manufactured by WELLS BLOOMFIELD, LLC is warranted against defects in materials and workmanship for a period of one year from the date of original installation or 18 months from the date of shipment from our factory, whichever comes first, and is for the benefit of the original purchaser only. THIS WARRANTY IS THE COMPLETE AND ONLY WARRANTY, EXPRESSED OR IMPLIED IN LAW OR IN FACT, INCLUDING BUT NOT LIMITED TO, WARRANTIES OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE, AND/OR FOR DIRECT, INDIRECT OR CONSEQUENTIAL DAMAGES IN CONNECTION WITH WELLS BLOOMFIELD PRODUCTS. This warranty is void if it is determined that, upon inspection by an authorized service agency, the equipment has been modified, misused, misapplied, improperly installed, or damaged in transit or by fire, flood or act of God. It also does not apply if the serial nameplate has been removed, or if service is performed by unauthorized personnel. The prices charged by Wells Bloomfield for its products are
based upon the limitations in this warranty. Seller’s obligation under this warranty is limited to the repair of defects without charge by a Wells Bloomfield factory authorized service agency or one of its sub-service agencies. This service will be provided on customer’s premises for non-portable models. Portable models (a device with a cord and plug) must be taken or shipped to the closest authorized service agency, transportation charges prepaid, for service. In addition to restrictions contained in this warranty, specific limitations are shown in the Service Policy and Procedure Guide. Wells Bloomfield authorized service agencies are located in principal cities. This warranty is valid in the United States and Canada and void elsewhere. Please consult your classified telephone directory, your foodservice equipment dealer or contact:
Service Department, Wells Bloomfield, LLC
10 Sunnen Dr, St. Louis, MO 63143
phone (800) 807-9054 or fax (314) 781-2714
for information and other details concerning warranty.
SERVICE POLICY AND PROCEDURE GUIDE and ADDITIONAL WARRANTY EXCLUSIONS
1. Resetting of safety thermostats, circuit breakers, over load protectors, and/or fuse replacements are not covered by this warranty unless warranted conditions are the cause.
2. All problems due to operation at voltages or phase other than specified on equipment nameplates are not covered by this warranty. Conversion to correct voltage and/or phase must be the customer’s responsibility.
3. All problems due to electrical connections not made
in accordance with electrical code requirements and wiring diagrams supplied with the equipment are
not covered by this warranty.
4. Replacement of items subject to normal wear, to include such items as knobs, light bulbs; and, normal maintenance functions including adjustments of thermostats, adjustment of micro switches and replacement of fuses and indicating lights are not covered by warranty.
5. Damage to electrical cords and/or plug due to exposure to excessive heat are not covered by this warranty.
6. Full use, care, and maintenance instructions supplied with each machine. Noted maintenance and
preventative maintenance items, such as servicing and
cleaning schedules, are customer responsibility. Those miscellaneous adjustments noted are customer responsibility. Proper attention to preventative maintenance and scheduled maintenance procedures will prolong the life of the appliance.
7. Travel mileage is limited to sixty (60) miles from an Authorized Service Agency or one of its sub-service agencies.
8. All labor shall be performed during regular working hours. Overtime premium will be charged to the buyer.
9. All genuine Wells replacement parts are warranted for ninety (90) days from date of purchase on non­warranty equipment. This parts warranty is limited only to replacement of the defective part(s). Any use of
non-genuine Wells parts completely voids any
warranty.
10. Installation, labor, and job check-outs are not
considered warranty and are thus not covered by this warranty.
11. Charges incurred by delays, waiting time or operating
restrictions that hinder the service technician’s ability to perform service are not covered by warranty. This includes institutional and correctional facilities.
434 305284 Owners Manual WFPE-68KFC
SHIPPING DAMAGE CLAIM PROCEDURE
NOTE: For your protection, please note that equipment in
this shipment was carefully inspected and packaged by skilled personnel before leaving the factory. Upon acceptance of this shipment, the transportation company assumes full responsibility for its safe delivery. IF SHIPMENT ARRIVES DAMAGED:
1. VISIBLE LOSS OR DAMAGE: Be certain that any visible loss or damage is noted on the freight bill or express receipt, and that the note of loss or damage is signed by the delivery person.
2. FILE CLAIM FOR DAMAGE IMMEDIATELY:
Regardless of the extent of the damage.
3. CONCEALED LOSS OR DAMAGE: if damage is unnoticed until the merchandise is unpacked, notify the transportation company or carrier immediately, and file “CONCEALED DAMAGE” claim with them. This should be done within fifteen (15) days from the date the delivery was made to you. Be sure to retain the container for inspection.
Wells Bloomfield cannot assume liability for damage or loss incurred in transit. We will, however, at your request, supply you with the necessary documents to support your claim.
xi
TABLE OF CONTENTS
GENERAL
WARRANTY xi SPECIFICATIONS 1 FEATURES & OPERATING CONTROLS 2 AGENCY LISTING INFORMATION 3 PRECAUTIONS & GENERAL INFORMATION 4
INSTALLATION UNPACKING, INSPECTION and SET-UP 6 ELECTRICAL INSTALLATION 7
USE AND CARE FRYER OPERATION 8 CLEANING INSTRUCTIONS 11
SERVICE & REPAIR
TROUBLESHOOTING SUGGESTIONS 16 EXPLODED VIEWS & PARTS LIST 18 WIRING DIAGRAM 20 SERVICING INSTRUCTIONS 23 PARTS & SERVICE INFORMATION 33 CUSTOMER SERVICE DATA 33
Thank you for purchasing this Wells Bloomfield appliance.
Proper installation, professional operation and consistent maintenance of this appliance will ensure that it gives you the very best performance and a long, economical service life.
This manual contains the information needed to properly install the fryer, to use and care for the fryer, and to service and repair the fryer in a manner which will ensure its optimum performance.
GENERAL
SPECIFICATIONS
MODEL
VOLTS
50/60 Hz
WATTS
208V 3ø 10,500 29 29 29 n/a n/a
WFPE-68KFC
240V
1ø or 3ø
380-415V
10,500 25 25 25 n/a 44
10,500 14.6 14.6 14.6 0 n/a
IMPORTANT: This appliance must be installed in compliance with all applicable federal, state and local codes and ordinances.
Height: 38" (top of work surface) 47" (overall)
434 305284 Owners Manual WFPE-68KFC
52-1/2" (top of operating lever swing) Width: 20" Depth: 33" 35-1/4" (including operating lever)
AMPS 3ø
L1 L2 L3 N
ELECTRICAL
DIMENSIONS
AMPS
POWER SUPPLY REQUIREMENTS
3-WIRE (L1, L2, L3) plus GND
Dedicated 50 amp 3ø circuit
8 ga. copper min. 90ºC
3 NAC
(L1, L2, L3, N) plus GND
Dedicated 25 amp 3ø circuit
1.5 mm
2
copper min. 90ºC
1
FEATURES & OPERATING CONTROLS
GENERAL
Fig. 1 Features and Operating Controls
434 305284 Owners Manual WFPE-68KFC
2
Fig. 2 Electronic Controller
FEATURES & OPERATING CONTROLS (continued)
GENERAL
Fig. 3 Accessories and Tools
This appliance conforms to NSF Standard 4 for sanitation only if installed in accordance with the supplied Installation Instructions.
This appliance is
434 305284 Owners Manual WFPE-68KFC
and Listed under E6070.
AGENCY LISTING INFORMATION
STD 4
E6070 E6070
3
PRECAUTIONS AND GENERAL INFORMATION
GENERAL
DANGER:
BURN
Contact with hot shortening will cause severe injury or death. Wear protective gloves and clothing when operating or servicing this fryer.
HAZARD
DANGER:
BURN
Do not attempt to open the fryer lid until the pressure in the frypot has fallen to zero. Opening the lid prematurely will result in the explosive release of hot shortening. Contact with hot shortening will cause severe injury or death.
HAZARD
DANGER:
BURN
Do not attempt to open the fryer drain valve if the frypot is under pressure. Opening the drain valve under pressure will result in the explosive release of hot shortening. Contact with hot shortening will cause severe injury or death.
HAZARD
DANGER:
EXPLOSION
Failure to operate this pressure fryer as described in this manual can lead to explosion, severe injury and/ or death.
HAZARD
SAFE OPERATION OF THE PRESSURE FRYER
Contact with hot shortening will cause severe injury to unprotected skin and eyes. Extensive exposure to hot shortening can cause death. Protect yourself from contact with hot shortening:
ALWAYS wear protective clothing when operating this pressure fryer.
ALWAYS wear protective goggles, gloves and apron when cleaning or servicing this pressure fryer.
Shortening under pressure can be very hazardous unless handled properly:
DO NOT attempt to operate this fryer without the LID O-RING and COLLECTOR O-RING properly installed.
Do not operate this fryer if either of the LID O-RING or COLLECTOR O-RING are damaged. A damaged O-ring will lead to shortening leaks and/or spraying shortening.
Be sure the LID is seated in the frypot and the OPERATING LEVER is turned fully COUNTERCLOCKWISE before starting a cook cycle.
DO NOT attempt to turn the OPERATING LEVER until the pressure in the frypot has fallen to zero.
DO NOT open the drain valve if the frypot is under pressure. Opening the lid or drain valve with the fryer under pressure will
result in the explosive release of hot shortening. Spilled shortening will cause a slip and fall hazard: Add shortening, replenish the shortening, and service the fryer
carefully to avoid spills. Clean up shortening spills promptly to avoid creating a slip and fall
hazard.
DO NOT allow water to contaminate the shortening. Water will boil violently on contact with hot shortening, causing the hot shortening to splatter.
DO NOT heat water in the fryer DO NOT use boil-out method to clean the frypot. DO NOT clean the frypot with water, water spray or steam
spray. DO NOT use steel wool to clean any part of the fryer.
434 305284 Owners Manual WFPE-68KFC
4
PRECAUTIONS AND GENERAL INFORMATION (continued)
WFPE-68KFC Pressure Fryer is intended for use in commercial establishments only.
This fryer is other use is agents.
Operators of this fryer must be thoroughly trained in the appliance use, precautions, limitations and associated restrictions.
Operating instructions, warnings and labels must be read and understood by all persons using or installing this appliance.
Cleanliness of this fryer is essential to good sanitation. Read and follow all included cleaning instructions and schedules to ensure the safety of the food product.
DO NOT operate the fryer with faulty, loose or missing components. DO NOT operate this fryer if the control panel is torn or damaged.
Contact a Wells Authorized Service Agent for repairs. Disconnect this appliance from electrical power before performing any
maintenance or servicing. DO NOT pour water on, into or over any control, control panel or
wiring. DO NOT store flammable or combustible items (mops, paper, rags or
chemicals) in, on or near the fryer. This appliance is not jet-stream approved. Do not direct any water or
steam jet at any part of this appliance. Do not use a jet stream to wash under the appliance.
The fryer is NOT a ladder. Never stand on the fryer to clean hood filters. Pull the fryer away from the wall and use a step stool or ladder.
DO NOT stand on, sit on or lean on the fryer. DO NOT allow foreign objects such as closed containers, cigarette
lighters or aerosol cans near the fryer or hot shortening. If dropped in hot shortening, such objects may explode.
DO NOT allow any foreign object near the fryer that can fall into the frypot and cause splashing or splattering of hot shortening.
Any procedure which requires the use of tools must be performed by a qualified technician.
This manual is considered to be a permanent part of the appliance. This manual and all supplied instructions, diagrams, schematics, parts
breakdown illustrations, notices and labels must remain with the appliance if it is sold or moved to another location.
434 305284 Owners Manual WFPE-68KFC
This appliance is made in the USA. Unless otherwise noted, this appliance has American sizes on all hardware.
designed to prepare food for human consumption. No
recommended or authorized by the manufacturer or its
WARNING:
BURN HAZARD
Do not attempt to operate this fryer without the LID O-RING and COLLECTOR O-RING properly installed. Do not operate this fryer if the LID O-RING or COLLECTOR O-RING are damaged. Hot oil may be released.
WARNING:
SHOCK HAZARD
All servicing requiring access to non-insulated electrical components must be performed by a factory authorized technician. Do not open any access panel which requires the use of tools. Failure to follow this warning can result in severe electrical shock.
CAUTION:
RISK OF DAMAGE
DO NOT connect or energize this appliance until all installation instructions are read and followed. Damage to the appliance will result if these instructions are not followed.
IMPORTANT: The technical content of this manual, including any troubleshooting suggestions, parts break­down illustrations, wiring diagrams, schematics, servicing instructions and/ or adjustment procedures, is intended for use by qualified technical personnel only.
GENERAL
5
INSTALLATION
NOTE: DO NOT discard
the carton or other packing materials until you have inspected the appliance for hidden damage and tested it for proper operation. Refer to SHIPPING DAMAGE CLAIM PROCEDURE on the inside front cover of this manual.
WARNING:
INSTALLATION
Installation procedures must be performed by a qualified technician with full knowledge of all applicable electrical codes. Failure can result in personal injury and property damage.
RISK OF INJURY
UNPACKING & INSPECTION
Carefully remove the appliance from the carton. Remove all protective plastic film, packing materials and accessories from the appliance before connecting electrical power or otherwise performing any installation procedure.
Carefully read all instructions in this manual and the Installation Instruction Sheet packed with the appliance before starting any installation.
Read all instructions in this manual carefully before starting installation of this fryer. READ AND UNDERSTAND ALL LABELS AND DIAGRAMS ATTACHED TO THE FRYER.
Carefully account for all components and accessories before discarding packing materials.
1 ea Fryer Basket 1 ea Condensate Tray 1 ea Basket Drain Hook/Collector Lifting Tool 1 ea Frypot Stirring Tool 1 ea Collector 1 ea Displacement Tool 1 ea Cleaning Brush 2 ea Lid O-Ring 2 ea Collector O-Ring 1 ea Heat Transfer Plate
Store these components in a convenient place for later use:
SETUP
Verify that this fryer installation is in compliance with the specifications listed in this manual and with local code requirements. THIS IS THE RESPONSIBILITY OF THE INSTALLER.
Setup the fryer only on a firm, level, non-combustible surface. Verify local codes for requirements. Concrete, tile, terrazzo or metal surfaces are recommended. Metal over combustible material may not meet code for non-combustible surfaces.
Verify that the unit sits firmly ON BOTH LEGS AND BOTH WHEELS. With a spirit level, check that the appliance is level front-to-back and side-to-side. With the adjustable legs, adjust as required to level the appliance. Both legs must be adjusted to firmly contact the floor in order to prevent tipping.
Some locations require the fryer to be secured to prevent tipping or rolling. It is the responsibility of the installer to meet this requirement.
DO NOT store flammable or combustible items (mops, paper, rags or chemicals) in, on or near the fryer.
434 305284 Owners Manual WFPE-68KFC
6
INSTALLATION (continued)
ELECTRICAL INSTALLATION
Refer to the nameplate on the appliance to verify the ELECTRICAL SERVICE POWER. Voltage and phase must match the nameplate specifications, and available electrical service amperage must meet or exceed the specifications listed on page 1. Incoming wiring must comply with National Electrical Code or International specifications.
UNITED STATES & CANADA
This appliance requires a dedicated 50 amp, 3-phase circuit. Wiring must be at least 8 ga. copper suitable for a minimum of 90ºC. Wiring must be installed with a suitable strain relief (provided by electrical contactor).
INTERNATIONAL
This appliance requires a dedicated 25 amp, 3-phase circuit (L1, L2, L3, N plus ground). Wiring must be at least 1.5 mm a minimum of 90ºC. Wiring must be installed with a suitable strain relief (provided by electrical contactor).
Remove the RIGHT SIDE PANEL. Route supply wiring from the FEED-THRU on the lower rear panel, then to the terminal block.
Incoming electrical supply is connected to the L1, L2 and L3 (and N for international) terminals of the TERMINAL BLOCK.
The chassis-mounted GROUND LUG must be connected to earth ground.
Verify that all connections are tight.
2
copper suitable for
CAUTION:
SHOCK HAZARD
Removal of any exterior panel will result in exposed electrical circuits. Electrical connection must be performed by a qualified technician only.
Use care whenever working around exposed electrical circuits.
IMPORTANT:
Contact a licensed electrician to install and connect electrical power to the fryer.
IMPORTANT:
Damage due to being connected to the wrong voltage or phase is NOT covered by warranty.
CAUTION:
SHOCK HAZARD
Failure to connect the chassis ground to a suitable earth ground will result in a potential shock hazard.
INSTALLATION
434 305284 Owners Manual WFPE-68KFC
Fig. 4 Terminal Block Location and Wiring
7
OPERATION
DANGER:
BURN
Contact with hot shortening will cause severe injury or death. Wear protective gloves and clothing when operating this fryer.
HAZARD
CAUTION
SHOCK HAZARD
If you experience an electrical shock from the fryer: IMMEDIATELY disconnect the fryer at the circuit breaker and contact an AUTHORIZED WELLS SERVICE AGENT for repairs.
USE AND CARE
GENERAL GUIDELINES
ALWAYS be sure the
pressure gauge reads "0" before turning the operating lever clockwise.
ALWAYS be sure the LID O-RING is in good condition and properly installed.
*IMPORTANT: Collector MUST be Wells­type collector with collapsible handle welded to the bottom.
ALWAYS be sure the COLLECTOR O-RING is in good condition and properly installed.
DAILY START-UP Remove the DEAD WEIGHT COVER.
Verify that the DEAD WEIGHT is in place and that the vent holes are clean and free from obstructions. Be sure the gasket is in position, then latch the cover in place.
Be sure the EXHAUST VENT is free from obstructions.
Open the FRYPOT LID. Turn the operating lever fully clockwise. Slide pivot tube forward until it drops into the indents in the rods. Slide the lid and yoke assembly to the rear until the lid pivot is in the pivot tube. Using the LID HANDLE, lift the front of the lid and yoke until it rests on the REAR SUPPORT in the raised position.
Lubricate a freshly cleaned LID O-RING with a thin coating of vegetable oil, then install the o-ring in the groove in the lid. Set the lid and yoke assembly back onto the glides.
Lift the pivot tube slightly and slide it to the rear of the fryer. Be sure the frypot is clean, and all breading and crumbs have been
brushed from between the heating elements. Lubricate a freshly cleaned COLLECTOR O-RING with a thin
coating of vegetable oil, then install the o-ring in the groove in the COLLECTOR*. Fully insert the COLLECTOR ASSEMBLY into the opening in the bottom of the FRYPOT. DO NOT install the HEAT TRANSFER PLATE at this time.
Check the DRAIN VALVE. Make sure the valve is fully closed.
Be sure the CONDENSATE TRAY is empty and properly installed.
434 305284 Owners Manual WFPE-68KFC
8
OPERATION (continued)
ADD SHORTENING
Pack 68 lbs (31 kg) of solid shortening into the frypot. If using liquid shortening, fill frypot to LOWER OIL LEVEL line. Be sure the heating elements are completely covered with shortening.
Connect the fryer to electric power by turning on the circuit breaker. Press the POWER SWITCH ON. The POWER LIGHT will glow.
Press EXIT COOL, then press 2, 4 or 6-head MENU KEY (first product to be cooked) The digital readout will display "LO" while the fryer is in the shortening melt cycle.
With the FRYPOT STIRRING TOOL, stir the shortening. Push the stirring tool through the shortening to the bottom of the collector as the shortening heats, until all shortening is melted.
Be sure the heating elements are covered with shortening at all times. Stir until all shortening is melted.
All shortening in the collector must be completely melted. Stir into the collector until all shortening is visibly melted, and at least 5 minutes thereafter. Using the hook of the BASKET/COLLECTOR REMOVAL TOOL, lower the HEAT TRANSFER PLATE into the bottom of the collector.
When the digital readout displays droP, and the HEAT LIGHT begins to cycle, check the shortening level. The level must be up to the UPPER OIL LEVEL line scribed into the frypot above the elements.
Add shortening if necessary. If overfilled, dip out excess shortening using a saucepan. Use
the excess shortening later as add-back. Stir the shortening in the frypot thoroughly at least once before
cooking. Do not stir the collector once the heat transfer plate is in place.
LOAD FRYER BASKET
434 305284 Owners Manual WFPE-68KFC
Using established procedures, load the FRYER BASKET.
Suspend the fryer basket over the frypot using the BASKET DRAIN HOOK.
DANGER:
BURN
Contact with hot shortening will cause severe injury or death. Wear protective gloves and clothing when operating this fryer.
HAZARD
CAUTION:
FIRE HAZARD, EQUIPMENT DAMAGE
The heating elements must be covered with shortening before the fryer is energized, and at all times during the shortening operation. damage and possible fire will result if the elements are dry-fired.
GENERAL GUIDELINES
ALWAYS be sure the drain valve is closed before filling the frypot.
ALWAYS check the fryer leveling before operating. Shortening should be at the same distance from the rim all the way around the frypot.
ALWAYS use the basket drain hook to raise / lower the fryer basket into / out of the frypot.
ALWAYS use two hands to manipulate the drain hook.
melt cycle and fryer
Serious equipment
USE AND CARE
9
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