Wells WFGA-60FS User Manual

WELLS BLOOMFIELD, LLC
2 ERIK CIRCLE, P. O. Box 280 Verdi, NV 89439
telephone: 775-689-5703
fax: 775-689-5976
www.wellsbloomfield.com
OPERATION MANUAL
OPEN FRYPOT GAS
FRYER with AUTO-LIFT
WFGA-60FS
WITH OR WITHOUT
OPTIONAL FILTER WAND
INSTALLATION
USE & CARE
371
MODEL
Includes
Model WFGA-60FS
FOR YOUR SAFETY
Do not store gasoline or other flammable liquids
in the vicinity of this or any other appliance.
WARNING:
Improper installation, adjustment, alteration, service or maintenance can
cause property damage, injury or death. Read the installation and operating
instructions thoroughly before installing, using or servicing this equipment.
IMPORTANT: DO NOT DISCARD THIS MANUAL
This manual is considered to be part of the appliance and is to be given to the OWNER or MANAGER of the restaurant, or to the person responsible for TRAINING OPERATORS of
this appliance. Additional manuals are available from your WELLS DEALER.
THIS MANUAL MUST BE READ AND UNDERSTOOD BY ALL PERSONS U S ING OR
INSTALLING THIS APPLIANCE. Contact your WELLS DEALER if you have any
questions concerning installation, operation or maintenance of this equipment.
PRINTED IN UNITED STATES OF AMERICA
p/n 301098 Rev. D ECN-13378 M371 071030 cps
LIMITED WARRANTY STATEMENT
Unless otherwise specified, all commercial cooking equipment manufactured by WELLS BLOOMFIELD, LLC is warranted against defects in materials and workmanship for a period of one year from the date of original installation or 18 months from the date of shipment from our factory, whichever comes first, and is for the benefit of the original purchaser only. THIS WARRANTY IS THE COMPLETE AND ONLY WARRANTY, EXPRESSED OR IMPLIED IN LAW OR IN FACT, INCLUDING BUT NOT LIMITED TO, WARRANTIES OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE, AND/OR FOR DIRECT, INDIRECT OR CONSEQUENTIAL DAMAGES IN CONNECTION WITH WELLS BLOOMFIELD PRODUCTS. This warranty is void if it is determined that, upon inspection by an authorized service agency, the equipment has been modified, misused, misapplied, improperly installed, or damaged in transit or by fire, flood or act of God. It also does not apply if the serial nameplate has been removed, or if service is performed by unauthorized personnel. The prices charged by Wells Bloomfield for its products are
based upon the limitations in this warranty. Seller’s obligation under this warranty is limited to the repair of defects without charge by a Wells Bloomfield factory authorized service agency or one of its sub-service agencies. This service will be provided on customer’s premises for non-portable models. Portable models (a device with a cord and plug) must be taken or shipped to the closest authorized service agency, transportation charges prepaid, for service. In addition to restrictions contained in this warranty, specific limitations are shown in the Service Policy and Procedure Guide. Wells Bloomfield authorized service agencies are located in principal cities. This warranty is valid in the United States and Canada and void elsewhere. Please consult your classified telephone directory, your foodservice equipment dealer or contact:
Service Department, Wells Bloomfield, LLC
P.O. Box 280, Verdi, Nevada 89439
phone (775) 689-5707 or fax (775) 689-5976
for information and other details concerning warranty.
SERVICE POLICY AND PROCEDURE GUIDE and ADDITIONAL WARRANTY EXCLUSIONS
1. Resetting of safety thermostats, circuit breakers, over load protectors, and/or fuse replacements are not covered by this warranty unless warranted conditions are the cause.
2. All problems due to operation at voltages or phase other than specified on equipment nameplates are not covered by this warranty. Conversion to correct voltage and/or phase must be the customer’s responsibility.
3. All problems due to electrical connections not made
in accordance with electrical code requirements and wiring diagrams supplied with the equipment are
not covered by this warranty.
4. Replacement of items subject to normal wear, to include such items as knobs, light bulbs; and, normal maintenance functions including adjustments of thermostats, adjustment of micro switches and replacement of fuses and indicating lights are not covered by warranty.
5. Damage to electrical cords and/or plug due to exposure to excessive heat are not covered by this warranty.
6. Full use, care, and maintenance instructions supplied with each machine. Noted maintenance and
preventative maintenance items, such as servicing and
cleaning schedules, are customer responsibility. Those miscellaneous adjustments noted are customer responsibility. Proper attention to preventative maintenance and scheduled maintenance procedures will prolong the life of the appliance.
7. Travel mileage is limited to sixty (60) miles from an Authorized Service Agency or one of its sub-service agencies.
8. All labor shall be performed during regular working hours. Overtime premium will be charged to the buyer.
9. All genuine Wells replacement parts are warranted for ninety (90) days from date of purchase on non­warranty equipment. This parts warranty is limited only to replacement of the defective part(s). Any use of
non-genuine Wells parts completely voids any
warranty.
10. Installation, labor, and job check-outs are not
considered warranty and are thus not covered by this warranty.
11. Charges incurred by delays, waiting time or operating
restrictions that hinder the service technician’s ability to perform service are not covered by warranty. This includes institutional and correctional facilities.
371 301098 OpManual for WFGA-60FS Gas Fryer
SHIPPING DAMAGE CLAIM PROCEDURE
NOTE: For your protection, please note that equipment in
this shipment was carefully inspected and packaged by skilled personnel before leaving the factory. Upon acceptance of this shipment, the transportation company assumes full responsibility for its safe delivery. IF SHIPMENT ARRIVES DAMAGED:
1. VISIBLE LOSS OR DAMAGE: Be certain that any visible loss or damage is noted on the freight bill or express receipt, and that the note of loss or damage is signed by the delivery person.
2. FILE CLAIM FOR DAMAGE IMMEDIATELY:
Regardless of the extent of the damage.
3. CONCEALED LOSS OR DAMAGE: if damage is unnoticed until the merchandise is unpacked, notify the transportation company or carrier immediately, and file “CONCEALED DAMAGE” claim with them. This should be done within fifteen (15) days from the date the delivery was made to you. Be sure to retain the container for inspection.
Wells Bloomfield cannot assume liability for damage or loss incurred in transit. We will, however, at your request, supply you with the necessary documents to support your claim.
xi
TABLE OF CONTENTS
INTRODUCTION
WARRANTY xi SPECIFICATIONS 1 WFGA-60FS FEATURES & OPERATING CONTROLS 2 PRECAUTIONS & GENERAL INFORMATION 4 AGENCY LISTING INFORMATION 5 INSTALLATION 6 PREPARATION PRIOR TO OPERATION 9 OPERATION 13 OPTIONAL FILTER WAND 17 CLEANING 22 MAINTENANCE INSTRUCTIONS CRADLE LIFT & ROLLERS 24 FILTER SYSTEM 25 DISCARDING USED OIL 29 TROUBLESHOOTING SUGGESTIONS 30 PARTS & SERVICE 31 CUSTOMER SERVICE DATA 31
Thank You for purchasing this Wells Bloomfield appliance.
Proper installation, professional operation and consistent maintenance of this appliance will ensure that it gives you the very best performance and a long, economical service life.
This manual contains the information needed to properly install this appliance, and to use and care for the appliance in a manner which will ensure its optimum performance.
SPECIFICATIONS
DIMENSIONS
CAPACITIES
371 301098 OpManual for WFGA-60FS Gas Fryer
(Liquid Shortening Only)
VOLTAGE
FUEL
Natural Gas (3.5” W.C.) field convertible to LP/Propane (10” W.C.) to be performed by a qualified technician only.
Wide Deep High
18.19” 38.25” 47.44”
Cooking Oil
Lbs. Kg.
60
27
Chicken (Fresh) 30 13
Chicken (Frozen) 25 11
POWER REQUIREMENTS
120VAC Single Phase Only 5 amps
1
FEATURES & OPERATING CONTROLS
UPPER CONTROL PANEL
2
1
FRYER
TIME TEMP
OFF
FILTER
1234
3
HI-LIMIT
RESET
WELLS
4
HEAT READY MANUAL
MANUAL
56
7
7
LOWER CONTROL PANEL
9
PAUSE CLEAN STANDBY BASKET FILTER
6
5
8
10
Fig. 1 WFGA-60FS Features & Operating Controls
FRYER position energizes the FRYER and POWER LIGHT; de-energizes FILTER PUMP. HEATING ELEMENTS energized
POWER SWITCH
1
(FRYER-OFF-FILTER)
and regulate to setting on CONTROL THERMOSTAT (8). OFF position de-energized FRYER and FILTER PUMP.
11
12
23
13
FRONT VIEW
14
15
16
17
18
19
20
21
22
BACK VIEW
2 TIME KEY 3 TEMP KEY 4 DIGITAL READOUT 5 UP ARROW KEY 6 DOWN ARROW KEY
7 MENU KEYS
8 FUNCTION KEYS
FILTER position de-energizes FRYER; energizes FILTER PUMP SWITCH (6).
Used to check and set menu times Used to check and set cooking temperature LED display of various data and functions Used to raise FRY BASKET and to increase program settings Used to lower FRY BASKET and to decrease program settings Used to start a menu time/temp cook cycle
Keys 1 thru 6 are programmable for time and temperature Key 7 is available for individually set time/temp cook cycles
Used to perform the functions of: PAUSE CLEAN STANDBY BASKET (raise/lower when used with up arrow & down arrow) FILTER (acknowledgement warning signal)
WARNING
WARNING:
The HI-LIMIT THERMOSTAT is a FIRE PROTECTION DEVICE.
If tripping persists, clean debris from the space between the hi-limit bulb and the element to enhance oil flow and facilitate reset. Otherwise, contact your authorized Wells Service Agent for repairs.
DO NOT ATTEMPT TO BYPASS OR HOLD IN THE BUTTON OF
THE HI-LIMIT THERMOSTAT. A SERIOUS FIRE MAY RESULT.
FIRE HAZARD / HOT OIL
371 301098 OpManual for WFGA-60FS Gas Fryer
2
FEATURES & OPERATING CONTROLS (continued)
HI-LIMIT THERMOSTAT
9
10 SONALERT
11 LIFT CRADLE 12 FRY BASKET 13 OIL FILTER RESERVOIR
14 EXHAUST FLUE
15 LIFT MOTOR
16 VENTILATION SLOT
FILTER PUMP MOTOR RESET
17
BUTTON
18 BURNER ASSEMBLY
19 DRAIN VALVE OVALHANDLE
Provides over-temperature protection by de-energizing HEATING ELEMENTS should oil temperature exceed factory pre-set limits.
Audible alarm to signal end of cook cycle and other programmed functions
Raises and lowers FRY BASKET. Sits on the LIFT CRADLE and holds product to be cooked.
Raised and lowered by the LIFT CRADLE. Holds the filter element. Holds oil during filtering cycle. Twin flues. Hot flue gases exit here. Raises / lowers LIFT CRADLE. Accessible for lubrication
through the access plate in back panel. Provides air inlet for COOLING FAN inside CONTROL
PANEL.NEVER ALLOW WATER TO GET INTO THIS SLOT. The FILTER PUMP MOTOR is equipped with an over-heating
protection device. RESET must be performed manually. Allow the motor to cool for approx. 15 min., then firmly press the red button on the back of the motor until it “clicks”.
Two assemblies; comprised of orifice, shutter, burner and ignitor. Opens and closes the DRAIN VALVE.
To OPEN, turn the handle counterclockwise (to vertical). To CLOSE, turn the handle clockwise (to horizontal).
20 GAS SHUT-OFF VALVES
21 GAS CONNECTION 22 POWER CORD
23 DATA PLATE
Fig. 2 Optional Wand
BURNER INTERLOCK SWITCH
W1 W2 3-WAY VALVE HANDLE
371 301098 OpManual for WFGA-60FS Gas Fryer
QUICK DISCONNECT MALE
W3
FITTING
W4 FILTER WAND
Two valves, one located behind each gas control valve. Allow isolation of either burner circuit.
Gas supply connects here. 115V 15Amp, NEMA 5-15P Identifies the appliance manufacturer, model and serial number;
also gives electrical ratings, gas ratings.
W1
W4
W2
W3
11
For units equipped with OPTIONAL FILTER WAND
Disables burners any time drain valve is not closed.
HORIZONTAL directs output of filter pump to filter wand. VERTICAL directs output of fliter pump to frypot.
Filter wand connects to this fitting.
Used to wash down sides of frypot, or to direct oil to disposal container.
3
PRECAUTIONS AND GENERAL INFORMATION
DANGER:
BURN
Cooking oil in this appliance operates at very high temperatures. Contact with hot oil can cause severe injury or death. Wear appropriate heat-protective clothing when operating or servicing this appliance. Never attempt to open the frypot if the pressure gauge reads anything other than “zero” (0) psi.
HAZARD
WARNING:
SLIP AND FALL
Spilled cooking oil is very slippery and can cause falls. Clean up oil spills promptly.
Exposed surfaces can be hot to the touch and may cause burns.
HAZARD
CAUTION:
BURN HAZARD
CAUTION:
HEALTH
Old cooking oil can be a breeding ground for bacteria. Clean and sanitize exterior surfaces of fryer regularly.
HAZARD
This appliance is intended for use in commercial establishments only.
This appliance is intended No other use is its agents.
recommended or authorized by the manufacturer or
to prepare food for human consumption.
DO NOT open any panel that requires the use of tools for access. Live electric circuits may be exposed by opening such panels. Opening access panels must be performed by an Authorized Service Agent only.
DO NOT operate this fryer unless the associated ventilation and exhaust extraction systems are operating propery.
DO NOT obstruct combustion air for this fryer. DO NOT obstruct the exhaust flues at the rear of the fryer. Do not store anything closer than 6” from the sides or front of this fryer.
This appliance is equipped with an oil filtration system designed to filter hot liquid shortening only. Water, cleaning agents and/or other liquids will contaminate the oil and may damage the filter pump.
Operators of this appliance must be familiar with the appliance use, limitations and associated restrictions. Operating instructions must be read and understood by all persons using or installing this appliance.
Cleanliness of this appliance is essential to good sanitation. Read and follow all included cleaning instructions and schedules to ensure the safety of the food product.
DO NOT submerge any part of this appliance in water unless specifically instructed to do so. This appliance is not jet stream approved. DO NOT direct water jet or steam jet at this appliance, nor at any control. DO NOT splash or pour water on, in or over any controls. DO NOT wash area around this appliance with water jet. Any part which has become wet must be thoroughly dried before use.
DO NOT store flammable or combustible materials on, in or near this fryer.
Cooking oil will be very hot when in use. Contact will cause severe injury, and can cause blindness or death. Wear appropriate heat­protective clothing when operating or servicing this appliance.
This appliance must be operated with the supplied legs and casters properly installed
The technical content of this manual, including any parts breakdown illustrations and/or adjustment procedures, is intended for use by qualified technical personnel only.
Any procedure which requires the use of tools must be performed by a qualified technician.
This manual is considered to be a permanent part of the appliance. This manual and all supplied instructions, diagrams, schematics, parts breakdown illustrations, notices and labels must remain with the appliance if it is sold or moved to another location.
371 301098 OpManual for WFGA-60FS Gas Fryer
4
AGENCY LISTING INFORMATION
This appliance conforms to NSF Standard 4 for sanitation only if installed in accordance with the supplied Installation Instructions and maintained according to the instructions in this manual.
This appliance meets ANSI Z.83.11 specifications for gas-fired food service equipment.
This appliance is Canadian Standards Association design certified for gas operation
STD 4
371 301098 OpManual for WFGA-60FS Gas Fryer
5
INSTALLATION
NOTE: DO NOT discard
the carton or other packing materials until you have inspected the appliance for hidden damage and tested it for proper operation. Refer to SHIPPING DAMAGE CLAIM PROCEDURE on the inside front cover of this manual.
WARNING:
FIRE HAZARD
Do not store gasoline or any other flammable or combustible material near this appliance. The area where the fryer is installed must be kept clear of combustibles and flammables. This includes mops, rags, grease, wrapping paper and electric cords.
Installation and startup must be performed by a Wells Manufacturing Authorized Service Agency.
IMPORTANT:
Certain jurisdictions require fryers to be restrained with a TETHER or other approved restraint device. It is the responsibility of the installer to check with the AUTHORITY HAVING JURISDICTION in order to ascertain the applicability of this requirement THIS SPECIFIC INSTALLATION.
Installer must complete the WARRANTY REGISTRATION and FRYER CHECKOUT form, and record the details of the particular installation on the CUSTOMER SERVICE DATA form in this manual.
to
UNPACKING & INSPECTION
Carefully remove the appliance from the carton. Remove all protective plastic film, packing materials and accessories from the appliance before connecting performing any installation procedure.
Carefully read all instructions in this manual and the Installation Instruction Sheet packed with the appliance before starting any installation.
Read and understand all labels and diagrams attached to the appliance.
Carefully account for all components and accessories before discarding packing materials. Store all accessories in a convenient place for later use.
COMPONENTS
1 ea. FILTER RESERVOIR 1 ea. FILTER LEAF 4 ea. OIL FILTER SUCTION TUBE O-RINGS 1 ea. LIFT CRADLE 1 ea. FRY BASKET
ACCESSORIES
1 ea. LITERATURE PACKAGE 1 pk. FILTER POWDER 2 ea. HIGH TEMPERATURE BRUSHES 1 ea. CLEANOUT DOWEL (wood rod)
SETUP
It is the responsibility of the installer to verify that this fryer installation is in compliance with local code authorities and with the specifications listed in this manual.
Certain local or state codes require fryers to be restrained with a tether or other approved restraint device. It is the responsibility of the installer to check with the authority having jurisdiction, in order to ascertain the applicability of this requirement to this specific fryer installation.
Setup the FRYER only on a firm, level surface. Clearances from all combustible and non-combustible construction is 1” minimum. The area around the fryer must be kept clear of combustibles.
LEVELING: Verify that the fryer sits firmly ON BOTH CASTERS AND ON BOTH LEGS. With a spirit level, check that the fryer is level front­to-back and side-to-side. With the adjustable legs, adjust as required to level the fryer.
DO NOT obstruct the flow of the two exhaust flues (item 14) at the top rear of the fryer. It is especially critical that gas supply piping and electrical supply cord and/or receptacle be routed away from the path of the hot combustion fumes.
This fryer must be installed and operated under a ventilation hood conforming to all applicable local codes. Combustion fumes must be vented in accordance with local codes.
Cooking and cleaning functions require unobstructed access. The frypot, control panel and front access panel must be maintained free from obstructions. The rear access panel must be accessible for maintenance.
371 301098 OpManual for WFGA-60FS Gas Fryer
6
VENTILLATION REQUIREMENTS
GAS VALVE
OPEN
CLOSED
A single WFGA-60FS gas-fired fryer requires a minimum of 700 cubic feet per hour (12 CFM) make-up air. The ventilation for the kitchen must have sufficient capacity to prevent a negative-pressure condition. DO NOT obstruct or restrict ventilation and make-up air required to support combustion.
14. EXHAUST GAS FLUE
FRYPOT
16. COOLING SLOT
UPPER CONTROL PANEL
LOWER CONTROL PANEL
23. DATAPLATE
BURNER ASSEMBLIES
FRONT ACCESS DOOR
GAS VALVES
KEEP THIS AREA CLEAR
LIFT MOTOR ACCESS
23. GAS CONNECTION
22. ELECTRICAL CONNECTION
INSTALLATION (continued)
Fig. 3 Gas Shut-Off Valves
FRONT VIEW
BACK VIEW
PLUMBING INSTALLATION
FIRE AND EXPLOSION HAZARD
GAS CONNECTIONS AND GAS ADJUSTMENTS MUST BE MADE BY
A LICENSED PLUMBER, CERTIFIED IN GAS INSTALLATION.
A gas explosion will cause death or serious injury
The installation of this fryer must conform to local codes. In the absence of local codes, the installation of this fryer must conform with the National Fuel Gas Code (ANSI Z223.1). In Canada, the National Gas Installation Code (CAN/CGAB149.2) is applicable.
In any instance where gas supply pressure is in excess of 15” water pressure (1/2 psi or 3.45kP), the fryer must be isolated from the supply piping by closing its two individual manual shut-off valves (see fig. 3). IMPORTANT: Failure to isolate the fryer from excessive pressure will damage the gas valves and allow raw gas to leak into the room.
This fryer is orificed at the factory for natural gas at a pressure of 3.5” of water column. The installed orifice is suitable for use at -280 to 2999 feet (-85 to 914 meters) elevation. It is the responsibility of the installer to install the factory recommended orifice and pressure regulator kit
371 301098 OpManual for WFGA-60FS Gas Fryer
suitable for the fuel type and elevation at the final installation site. The red tag (p/n 301217) attached to the gas connection provides
pressure settings and part numbers for conversion kits applicable to various fuels and altitudes. (See fig.4 below)
Fig. 4 Fuel and Altitude Conversion Tag
NOTE: Failure to install proper orifices can burn cooking oil and cause potential burner and flue system failure. Damaged caused by improper orifice installation is NOT covered by warranty.
IMPORTANT:
Conversion for fuel and/or altitude must be performed by a licensed plumber certified in gas installation only.
7
INSTALLATION (continued)
CAUTION:
ELECTRIC SHOCK
The grounding prong of the electrical power cord is part of a system designed to protect you from injury in the event of an electrical short. DO NOT CUT OR REMOVE THE GROUNDING PRONG FROM THE PLUG. Ungrounded electrical equipment cause personal injury and property damage.
HAZARD
ELECTRICAL INSTALLATION
1. Fryer electrical diagram and troubleshooting schematic are located on the inside of the fryer door.
2. The fryer is equipped with a three-prong grounding plug (NEMA 15-5P) for your protection against shock hazard. The fryer must be plugged directly into a properly grounded three-prong receptacle (NEMA 15-5R).
3. The installation of this fryer must conform to local codes. In the absence of local codes, the installation of this fryer must conform with the National Electrical Code (ANSI Z223.1). In Canada, CSA C22.2 is applicable.
4. Because the fryer draws less than 8 amps, two fryers may be plugged into the same 15 amp circuit if required.
8
371 301098 OpManual for WFGA-60FS Gas Fryer
PRE-CLEANING PROCEDURE
PREPARATION PRIOR TO OPERATION
WARNING
WARNING:
BURN HAZARD
USE THE CLEAN BUTTON ONLY
DO NOT LEAVE FRYER UNATTENDED WHILE BOILING OUT FRYPOT.
BE PREPARED TO TURN POWER SWITCH OFF SHOULD WATER BEGIN FOAMING
Press POWER SWITCH OFF.
Boiling water can splatter and may cause serious injury
USE ONLY LOW-FOAMING COMMERCIAL FRYER CLEANSER.
CAREFULLY FOLLOW CLEANSER
CLEANING INSTRUCTIONS AND WARNINGS
Close DRAIN VALVE (lever horizontal). Fill FRYPOT with 4 gallons of cold water.
Press POWER SWITCH to FRYER. Wait 10 seconds, then press and hold CLEAN button for six seconds.
A beep will sound and readout will display “BOIL”. Slowly add and stir in the LOW FOAMING COMMERCIAL FRYER
CLEANSER. Using the HIGH TEMPERATURE BRUSH supplied with the fryer, stir until the cleanser is completely dissolved.
Time displayed is elapsed time. When display reads “1:30”, press POWER SWITCH OFF. Allow the solution to cool to 120ºF or less.
Place a suitable METAL container under the DRAIN VALVE. Open DRAIN VALVE (lever vertical) to drain the cleaning solution. NOTE: Drain no more than 4” at a time into the container to prevent splashing and spilling. ordinances.
Dispose of used solution as required by local
Rinse frypot with clean water. Dry with a soft clean cloth.
IMPORTANT:
Use a LOW-FOAMING COMMERCIAL fryer cleanser only.
CLEAN
371 301098 OpManual for WFGA-60FS Gas Fryer
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