Wells WB2WHNTB Service Manual

Page 1
WELLS MANUFACTURING
265 Hobson Street, Smithville, Tennessee 37166
telephone: 800-264-7827
www.wells-mfg.com
OWNERS MANUAL
WAFFLE
BAKER
MODELS
WB2WHNTB
213
Includes
INSTALLATION
USE & CARE
EXPLODED VIEW
PARTS LIST
WIRING DIAGRAM
Model WB2WHNTB
IMPORTANT: DO NOT DISCARD THIS MANUAL
This manual is considered to be part of the appliance and is to be given to the OWNER or MANAGER of the restaurant, or to the person responsible for TRAINING OPERATORS of this appliance. Additional manuals are available from your WELLS DEALER.
questions concerning installation, operation or maintenance of this equipment.
p/n 2M-Z19604 Rev. E 06/2019
Page 2
LIMITED WARRANTY STATEMENT
LIMITED EQUIPMENT WARRANTY
Wells Manufacturing warranties new products to be free from defects in material and/or workmanship for a period of one [1] year from the date of original installation, except as noted below. Defects that occur as a result of normal use, within the time period and limitations defined in this warranty, will at Wells’ discretion have the parts replaced or repaired by Wells or a Wells-authorized service agency.
THIS WARRANTY IS SUBJECT TO ALL LISTED CONDITIONS.
Repairs performed under this warranty are to be performed by a Wells authorized service agency. Wells will not be responsible for charges incurred or service performed by non-authorized repair agencies. In all cases, the nearest Wells-authorized service agency must be used. Wells will be responsible for normal labor charges incurred in the repair or replacement of a warrantied product within 50 miles (80.5 km) of an authorized service agency. Time and expense charges for anything beyond that distance will be the responsibility of the owner. All labor will need to be performed during regular service hours. Any overtime premium will be charged to the owner. For all shipments outside the U.S.A. and Canada, please see the International Warranty for specific details. It is the responsibility of the owner to inspect and report any shipping damage claims, hidden or otherwise, promptly following delivery. No mileage or travel charges will be honored on any equipment that is deemed portable. In general, equipment with a cord and plug weighing less than 50 lb. (22.7 kg) is considered portable and should be taken or shipped to the closest authorized service agency, transportation prepaid.
CONTACT
Should you require any assistance regarding the operation or maintenance of any Wells equipment; write, phone, fax or email our service department. In all correspondence mention the model number and serial number of your unit, as well as the voltage or type of gas you are using.
Business hours are 8:00 a.m. to 4:30 p.m. Central
Standard Time (CST)
Telephone: (800)-264-7827
Fax: (314)-781-2714
Email: Customerservice@star-mfg.com
www.wells-mfg.com
WARRANTY EXCLUSIONS
THE FOLLOWING WILL NOT BE COVERED UNDER WARRANTY.
• Any product which has not been used, cleaned, maintained, or installed in accordance with the directions published in the appropriate installation sheet and/or owner’s manual as well as national and local codes, including incorrect gas, electrical, or water connection. Lang is not liable for any unit which has been mishandled, abused, misapplied, subjected to chlorides, harsh chemicals, or caustic cleaners, damaged from exposure to hard water, modified by unauthorized personnel, damaged by flood, fire, or other acts of nature [or God], or which have an altered or missing serial number.
• Installation, labor, and job checkouts, calibration of heat controls, air and gas burner/bypass/pilot adjustments, gas or electrical system checks, voltage and phase conversions, cleaning of equipment, or seasoning of griddle surface.
• Replacement of fuses or resetting of circuit breakers, safety controls, or reset buttons.
• Replacement of broken or damaged glass components, quartz heating elements, and light bulbs.
• Labor charges for all removable parts in gas charbroilers and hotplates, including but not limited to burners, grates, and radiants.
• Any labor charges incurred by delays, waiting time, or oper­ating restrictions that hinder a service technician’s ability to perform service.
• Replacement of items subject to normal wear or items that can easily be replaced during a daily cleaning routine, such as but not limited to knobs, bulbs, fuses, quartz heating ele­ments, baskets, racks, and grease drawers.
• Components that should be replaced when damaged or worn, but have been field-repaired instead [eg. field-welded fry pots]
• Any loss of business or profits.
ADDITIONAL WARRANTIES
• Specific/chain specific versions may also have additional and/or extended warranties.
PRODUCTS PARTS LABOR
Universal ventless hoods (WVU)
Canopy ventless hoods (WVC)
*Universal ventless hoods and/or canopy ventless hoods purchased with approved Southbend-Star electric equipment
*Southbend-Star approved electric equipment purchased and installed under ventless hood
**Universal Ventless Hood and Southbend-Star electric equipment must be on the same PO and listed on the ventless start-up document for the 2 year warranty to apply
“Cook’n Hold” equipment [HW10, HWSMP, LLSC7, LLSC7WA, LLSC11, and LLSC11WA]
Cast iron grates, burners; and burner shields
Wells parts sold to repair equipment 90 days
Service First 1 year
1 year 1 year
1 year 1 year
2 years 2 years
2 years 1 year
1 year
The foregoing warranty is in lieu of any and all other warranties expressed or implied and constitutes the entire warranty.
xi
2M-Z22393 Rev. B 01.2019
Page 3
TABLE OF CONTENTS
WARRANTY xi SPECIFICATIONS 1 FEATURES & OPERATING CONTROLS 2 PRECAUTIONS & GENERAL INFORMATION 3 AGENCY LISTING INFORMATION 3 INSTALLATION 4 OPERATION 5 CLEANING INSTRUCTIONS 6, 7 MAINTENANCE - SET BAKING TEMPERATURE 8 TROUBLESHOOTING SUGGESTIONS 8 WIRING DIAGRAM 9 EXPLODED VIEW & PARTS LIST 10,11 CUSTOMER SERVICE DATA Back Cover
INTRODUCTION
Thank You for purchasing this Wells Manufacturing appliance.
Proper installation, professional operation and consistent maintenance of this appliance will ensure that it gives you the very best performance and a long, economical service life.
This manual contains the information needed to properly install this appliance, and to use and care for the appliance in a manner which will ensure its optimum performance.
M213 2M-Z19604 Owners Manual for WB2WHNTB Wafe Bakers
16 11/16”
Open
19 3/4”
13 3/4”
16 1/2”
TOP
7 1/8”
Closed
FRONT SIDE
SPECIFICATIONS
IL2944a
Model Style Voltage Watts Amps Power Suppy Cord
WB2WHNTB Double Wafe Baker 120V 1800 15A NEMA 5-20P
1
Page 4
FEATURES & OPERATING CONTROLS
Handle
Upper Grid
(Raised Position)
Lower Grid
Power Switch
(separate switches each side)
Non-Slip Feet
Fig. 1 Wafe Baker - Features & Operating Controls (WB2WHNTB shown,)
2
IL2945a
M213 2M-Z19604 Owners Manual for WB2WHNTB Wafe Bakers
Page 5
PRECAUTIONS AND GENERAL INFORMATION
DANGER: BURN HAZARD
Contact with cooking grid surface will cause severe burns. Use the handle to lift the grid. Avoid contact with grid surfaces.
WARNING: ELECTRIC SHOCK HAZARD
All servicing requiring access to non-insulated components must be performed by
qualied service personnel. DO NOT open any access panel that requires the use
of tools. Failure to heed this warning may result in severe electric shock.
This appliance is intended for use in commercial establishments only.
This appliance is intended to prepare food for human consumption. No other use is recommended or authorized by the manufacturer or its agents.
Operators of this appliance must be familiar with the appliance use, limitations and associated restrictions. Operating instructions must be read and understood by all persons using or installing this appliance.
Cleanliness of this appliance is essential to good sanitation. Read and follow all included cleaning instructions and schedules to ensure the safety of the food product.
Disconnect this appliance from electrical power before performing any maintenance or servicing.
DO NOT submerge this appliance in water. This appliance is not jet stream approved. Do not direct water jet or steam jet at this appliance, or at any control panel or wiring. Do not splash or pour water on, in or over any controls, control panel or wiring.
Exposed surfaces of this appliance can be hot to the touch and may cause burns.
The technical content of this manual, including any wiring diagrams,schematics, parts breakdown illustrations and/or adjustment
procedures, is intended for use by qualied technical personnel. Any
procedure which requires the use of tools must be performed by a
qualied technician.
This manual is considered to be a permanent part of the appliance. This manual and all supplied instructions, diagrams, schematics, parts breakdown illustrations, notices and labels must remain with the appliance if it is sold or moved to another location.
This appliance is made in the USA. Unless otherwise noted, this appliance has American sizes on all hardware.
CAUTION:
RISK OF DAMAGE
DO NOT connect or energize this appliance until all installation instructions are read and followed. Damage to the appliance will result if these instructions are not followed.
CAUTION:
HOT SURFACE
Exposed surfaces can be hot to the touch and may cause burns.
M213 2M-Z19604 Owners Manual for WB2WHNTB Wafe Bakers
AGENCY LISTING INFORMATION
This appliance conforms to NSF Standard 4 for sanitation only if installed in accordance with the supplied Installation Instructions and maintained according to the instructions in this manual.
This appliance is U Listed under UL File E6070 for 120V.
3
®
C US
STD 4
E6070
Page 6
INSTALLATION
NOTE: DO NOT discard
the carton or other packing materials until you have inspected the appliance for hidden damage and tested it for proper operation. Refer to SHIPPING DAMAGE CLAIM PROCEDURE on the inside front cover of this manual.
CAUTION:
RISK OF DAMAGE
DO NOT connect or energize this appliance until all installation instructions are read and followed. Damage to the appliance will result if these instructions are not followed.
CAUTION:
ELECTRICAL SHOCK HAZARD
The ground prong of the power cord is part of a system designed to protect you from electric shock in the event of internal damage to the appliance. NEVER CUT OFF THE GROUND PRONG (large round prong). NEVER TWIST A PRONG TO FIT AN EXISTING RECEPTACLE. Contact a licensed electrician to install an electrical receptacle appropriate to the voltage and amperage requirements of the
wafe baker.
IMPORTANT:
Damage due to being connected to the wrong voltage or phase is NOT covered by warranty.
UNPACKING & INSPECTION
Carefully remove the appliance from the carton. Remove all protective
plastic lm, packing materials and accessories from the appliance
before connecting performing any installation procedure.
Carefully read all instructions in this manual and the Installation Instruction Sheet packed with the appliance before starting any installation.
Read and understand all labels and diagrams attached to the appliance.
Carefully account for all components and accessories before discarding packing materials. Store all accessories in a convenient place for later use.
COMPONENTS
1 ea. DRIP TRAY 2 ea. HANDLE(S) 4 ea. NON-SLIP FEET
SETUP
Lightly lubricate threaded boss of upper grid using vegetable oil. Thread handle onto boss, making sure that they are fully seated. Handles are not removable once installed.
Setup the appliance only on a rm, level, non-combustible surface.
Verify local codes for requirements. Concrete, tile, terrazzo or metal surfaces are recommended.
Install the provided non-slip feet, one on each corner of the appliance,
in the holes provided. Verify that the unit sits rmly on ALL FOUR FEET.
Adjust as required to level the appliance. All four feet must be adjusted
to rmly contact the countertop in order to prevent tipping.
ELECTRICAL INSTALLATION
Refer to the nameplate. Verify the electrical service power. Voltage
and phase must match the nameplate specications. Connecting the wafe baker to the wrong voltage can severely damage the unit or
cause noticeably decreased performance.
IMPORTANT: Damage due to being connected to the wrong voltage is NOT covered by warranty.
REALESE AGENT CAUTION
If you nd it necessary to use a release agent to keep wafes from
sticking, you should brush it on. Spraying may oversaturate the grids and the excess has the possibility of building up inside the baker and
causing damage. If you only have a spray type commercial wafe
baker release agent, try spraying it into a container and applying the contents with a pastry brush.
M213 2M-Z19604 Owners Manual for WB2WHNTB Wafe Bakers
4
Page 7
OPERATION
SEASONING THE GRIDS
Lightly spray commercial wafe baker spray on both upper and lower
grid.
Carefully close the upper grid. Turn the power switch on, then allow the
wafe baker to pre-heat for at least 20 minutes.
Using the handle, lift the upper grid and lightly re-coat both upper and lower grid. Lower the upper grid.
The appliance is now ready for use.
GENERAL OPERATIONAL NOTES
Carefully read the description of the wafe baker operation on the specication sheet.
DO NOT attempt to perform any maintenance or service unless the
wafe baker is disconnected from electrical power.
DO unplug the wafe baker before cleaning, servicing or performing
any maintenance.
DO NOT use sharp objects or metal implements to clean the grids.
DO use a plastic spatula or plastic scouring pad to remove burned-on
food product.
OPERATION
Turn power switch to the on position.
With the upper grid closed, allow to preheat for at least 20 minutes.
Using the handle, lift the upper grid. Pour desired amount of wafe
batter onto the lower grid.
Using the handle, carefully close the upper grid.
When nished raise the upper grid and remove the wafe.
CAUTION:
HOT SURFACE
Exposed surfaces can be hot to the touch and may cause burns.
Cooking Recommendations:
Keep the grids closed when not in use to maintain temperature.
Use a soft bristle brush to lightly brush and clean cooking debris from
the grids between wafes.
Reseason grids every 3 - 4 wafes to guard against wafes sticking. This interval may be extended by adding oil or butter to the wafe
batter.
Always use fresh batter that contains sufcient shortening. Add
shortening as necessary, and do not store batter for extended periods.
Ensure a perfect, great-tasting wafe by cleaning and re-seasoning frequently. After every third wafe, and anytime the wafe baker has
been left idle for over one-half hour, lightly brush grids with commercial
wafe baker release agent.
Never apply beeswax, parafn or other such materials to the grids.
M213 2M-Z19604 Owners Manual for WB2WHNTB Wafe Bakers
Use only a quality commercial wafe baker release agent.
Never use sharp implements (i.e. knives, forks, metal tongs) to remove
wafes from the grid. Use a plastic spatula or plastic tongs.
5
Page 8
CLEANING INSTRUCTIONS
PREPARATION
Unplug appliance from electric power
Allow appliance to cool completely.
FREQUENCY
Daily
TOOLS
Plastic Scouring Pad, Soft-Bristled Fiber Brush
Mild Detergent, Non-Abrasive Cleanser
Clean Soft Cloth / Sponge
CLEANING
1. Allow the wafe baker to cool to room temperature.
2. Clean grids by using a soft-bristle brush to remove any remaining cooking residue.
3. Clean the outside of the Wafe Baker by wiping it with a soft,
clean cloth dampened with warm water and a mild detergent. NEVER USE AN ABRASIVE CLEANSER.
4. Rinse by wiping with a soft, clean cloth dampened with clean water. Allow to air dry.
5. Re-season the grids after cleaning by spraying with a
commercial wafe baker spray.
Procedure complete
CAUTION:
BURN HAZARD
Allow wafe baker to cool
completely before cleaning.
IMPORTANT:
DO NOT spill or pour water into controls.
DO NOT submerge appliance in water. This will damage internal components. Damage to internal components from water is NOT covered by warranty.
DO NOT use steel wool or metal scouring pads to clean appliance or drip tray.
Good sanitation is vital to
the quality of the nal food
product. Be sure to clean in all corners and crevices where grease and other cooking debris can accumulate.
Knob
Grid’s can be removed and placed in the dishwasher for easy cleaning.
IL2946a
M213 2M-Z19604 Owners Manual for WB2WHNTB Wafe Bakers
6
Page 9
CLEANING INSTRUCTIONS (continued)
IMPORTANT:
Carbon Cleaner or Wafe
baker cleaner can damage the protective coating on the grids. DO NOT use any cleaner other than mild soap.
CAUTION:
ELECTRIC SHOCK HAZARD
DO NOT submerge the wafe
baker in water. If internal components become wet, the operator may suffer electrical
shock, and the wafe baker
will be damaged.
PREPARATION
Unplug appliance from electric power
FREQUENCY
As needed
TOOLS
1” Bristle Brush, Stiff Fiber Brush
Clean Soft Cloth / Sponge
REMOVE CARBONIZATION FROM GRIDS
1. Turn power off the unit.
2. While unit is still warm, take a clean cloth, get it wet and wring the water out.
3. Place on the lower grid
4. Close the upper grid and allow the appliance to stand for several hours, or overnight, depending upon the extent of the carbonization.
5. Remove cloth, using a non-metalic bristle brush (rated for high temp) loosen any carbon material from the grids.
M213 2M-Z19604 Owners Manual for WB2WHNTB Wafe Bakers
DO NOT USE ANY METAL BRUSHES ON COATED GRIDS, IT
WILL DAMAGE THE COATING.
5. Clean the outside of the Wafe Baker by wiping it with a soft,
clean cloth dampened with warm water and a mild detergent. NEVER USE AN ABRASIVE CLEANSER.
6. Rinse by wiping with a soft, clean cloth dampened with clean water. Allow to air dry.
7. Re-seasoning is not necessary with coated grids.
Procedure complete
7
Page 10
MAINTENANCE
CAUTION:
BURN HAZARD
Exposed surfaces of the
wafe baker may be hot to the
touch and can cause burns.
Wafe baker grids are very
hot and will cause serious burns on contact.
Proper temperature for baking
wafes is 390ºF (200ºC).
Variations in altitude and/ or batter mix may require a slightly different temperature for best results.
SET BAKING TEMPERATURE
Wells wafe bakers are factory set for 390ºF ±5ºF (200ºC ± 3ºC).
CHECK TEMPERATURE
1. Use a digital thermometer with an oven probe.
2. Place the probe on the lower grid, then gently close the upper grid.
3. Press the power switch “ON”. Wait 15 minutes for the wafe
baker to come up to heat, and for the temperature to stabilize.
4. Read the temperature on the digital thermometer.
ADJUST TEMPERATURE
1. Unplug the unit from the electrical source
2. Each wafe baker section has an individual temperature
control. Remove the rear panel.
2. Use a thin at-blade screwdriver to turn the temperature
adjustment dial. Rotate clockwise to increase temperature; counter-clockwise to decrease temperature.
NOTE: Make small incremental changes only.
4. Plug unit back in, turn on and allow ample time for temperature to stabilize before making another adjustment.
5. When desired temperature is reached reinstall the rear panel.
TROUBLESHOOTING
SYMPTOM POSSIBLE CAUSE SUGGESTED REMEDY
Power cord not plugged in, or circuit breaker tripped
Will not heat
Does not maintain temperature
NOTE: There are no user serviceable components in the cabinet or cooking grids. In all cases of damage or malfunction, contact your Authorized Wells Service Agency for repairs.
Power switch off Turn power switch on
Internal component damage
Excessive carbonization of grids Decarbonize grids
Internal component damage
8
Establish main power. Be sure appliance is plugged in
Contact an authorized Wells Service Agency for repairs.
Contact an authorized Wells Service Agency for repairs.
M213 2M-Z19604 Owners Manual for WB2WHNTB Wafe Bakers
Page 11
TOP ELEMENT (2)
WiIRING DIAGRAM
120V MODEL WB-2 SINGLE PHASE
LIGHTED
POWER SW.
(2)
2
BOTTOM
ELEMENT
10
1
(2)
THERMISTOR PROBE (2)
7
5
6
COM
230
115
VAC
9
N.O.
VAC COM
321
8 8
6 7
3
4
4
7
5
6
10
230 VAC
115
VAC COM
3
COM
N.O.
321
2
6 7
1
9
WHITE
BLACK
M213 2M-Z19604 Owners Manual for WB2WHNTB Wafe Bakers
VOLTS NOMINAL AMPS
WB-2
120 15.0
9
POWER SUPPLY CORD
2M-Z16088 REV(A)
Page 12
EXPLODED VIEW: WB2WHNTB WAFFLE BAKERS
2
7
6
5
28
12
3
4
5
6
7
27
13
14
15
16
8
18
17
20
19
21
1
9
10
11
29
30
31
26
25
24
MODEL: WB2WHNTB Waffle Baker
2
18
SK2838 Rev. A 12/17/15
22
23
M213 2M-Z19604 Owners Manual for WB2WHNTB Wafe Bakers
10
Page 13
M213 2M-Z19604 Owners Manual for WB2WHNTB Wafe Bakers
PARTS LIST: WB2WHNTB WAFFLE BAKERS
Model: WB2WHNTB Wafe Baker
Fig No Part Number Quantity Description
1 2R-30335 2 HANDLE SPRING PLATED
2 2R-Z18589 4 KNOB,KNURL,1/4-20X1.3STUD
3 2F-Z17128 2 TOP CASTING MACH’D WH
4 B8-WL0609 4 ASM-RING ELEM MTG PLATE
5 2A-Z19506 4 FITTING-ELEM.BRACKET-WH
6 2N-Z18456 4 ELEMENT,RING 448W-120V
7 2F-Z19383 4 GRID CASTING W/ WH LOGO
8 B8-Z15901 1 TRAY, DRIP
9 2K-Z15801 4 CONDUIT-90 DEG-1/2”TUBE
10 2A-Z17001 4 BUSHING-CONDUIT/HINGE SS
11 B8-WL0303 2 ASY-HINGE MOUNTING PLATE
12 2F-Z15902 2 HINGE, WB1&2, W/4HOLES
13 2C-Z2893 8 NUT 10-24 HEX STL ZP
14 2I-05-07-0013 2 BOOT SWITCH
15 2M-12-07-0038 2 LABEL ON & OFF
16 2E-30330 2 SWITCH ON OFF TOGGLE 20A
17 B8-Z15898 1 PANEL, REAR
18 2C-33935 16 SCREW 6ABX5/16 PH PAN SMS
19 2C-2553 4 NUT 6-32 HEX STL NP
20 2T-Z20480-380 2 CONTROL TEMP W/ RTV
21 2K-Z15511 1 STRAIN REL-LIQ TIGHT.875
22 B8-Z15899 1 PANEL, BOTTOM
23 2A-45728 4 FOOT RUBBER LLW LLF
24 2R-Z17057 2 KNOB, BLK, DAVIES 3003SM
NI 2C-Z16665 2 STUD-ALL THD-1/4-20X1.25
25 2V-Z17056 2 SPACER-1/2 TUBE X 1/2 SS
26 2F-Z15888 2 BOTTOM CASTING-MACH’D
27 2J-Z16944 2 PROBE TEMP-RTD-20” LEADS
28 B8-WL0609 1 ASM-RING ELEM MTG PLATE
29 thru 31 IS PART OF B8-WL0609
29 2C-Z20958 2 NUT 10-32 HEX MS ALUM
30 2P-Z20959 1 SPRING COMP .36POD, .5
31 2C-1508 1 SCREW 10-32X3/4 STL
NI 2E-Z15407 1 CORD SET ASM L5-20P 12 GA
NI 2M-Z16088 1 LABEL,DIA WIR WB1,2 120V
NI 2P-Z20436 1 LADLE-PLASTIC-4OZ-13IN
NI 2P-Z20437 1 FORK-SERV-PLASTIC-HITEMP
NI 2P-Z20438 1 BRUSH-CLEANING-WB
11
December 17, 2015, Rev C
Page 14
NOTES
12
M213 2M-Z19604 Owners Manual for WB2WHNTB Wafe Bakers
Page 15
NOTES
M213 2M-Z19604 Owners Manual for WB2WHNTB Wafe Bakers
13
Page 16
WELLS MANUFACTURING
265 Hobson Street, Smithville, Tennessee 37166
telephone: 800-264-7827
fax: 314-781-2714
www.wells-mfg.com
Loading...