Wells WATER-MAX II Service Manual

WELLS BLOOMFIELD, LLC
2 ERIK CIRCLE, P. O. Box 280 Verdi, NV 89439
telephone: 888-492-2782
fax: 888-492-2783
www.wellsbloomfield.com
OWNER’S MANUAL
WATER-MAX II™
WM-TR II™
HOT WATER
DISPENSER
INSTALLATION
USE & CARE
707
Includes
SERVICE
IMPORTANT: DO NOT DISCARD THIS MANUAL
This manual is considered to be part of the appliance and is to be given to the OWNER or MANAGER of the restaurant, or to the person responsible for TRAINING OPERATORS of
this appliance. Additional manuals are available from your WELLS DEALER.
THIS MANUAL MUST BE READ AND UNDERSTOOD BY ALL PERSONS U S ING OR
INSTALLING THIS APPLIANCE. Contact your WELLS DEALER if you have any
questions concerning installation, operation or maintenance of this equipment.
PRINTED IN UNITED STATES OF AMERICA
p/n 306692 Rev. C ECN-13326 M707 070807 cps
LIMITED WARRANTY STATEMENT
Unless otherwise specified, all commercial cooking equipment manufactured by WELLS BLOOMFIELD, LLC is warranted against defects in materials and workmanship for a period of one year from the date of original installation or 18 months from the date of shipment from our factory, whichever comes first, and is for the benefit of the original purchaser only. THIS WARRANTY IS THE COMPLETE AND ONLY WARRANTY, EXPRESSED OR IMPLIED IN LAW OR IN FACT, INCLUDING BUT NOT LIMITED TO, WARRANTIES OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE, AND/OR FOR DIRECT, INDIRECT OR CONSEQUENTIAL DAMAGES IN CONNECTION WITH WELLS BLOOMFIELD PRODUCTS. This warranty is void if it is determined that, upon inspection by an authorized service agency, the equipment has been modified, misused, misapplied, improperly installed, or damaged in transit or by fire, flood or act of God. It also does not apply if the serial nameplate has been removed, or if service is performed by unauthorized personnel. The prices charged by Wells Bloomfield for its products are
based upon the limitations in this warranty. Seller’s obligation under this warranty is limited to the repair of defects without charge by a Wells Bloomfield factory authorized service agency or one of its sub-service agencies. This service will be provided on customer’s premises for non-portable models. Portable models (a device with a cord and plug) must be taken or shipped to the closest authorized service agency, transportation charges prepaid, for service. In addition to restrictions contained in this warranty, specific limitations are shown in the Service Policy and Procedure Guide. Wells Bloomfield authorized service agencies are located in principal cities. This warranty is valid in the United States and Canada and void elsewhere. Please consult your classified telephone directory, your foodservice equipment dealer or contact:
Service Department, Wells Bloomfield, LLC
P.O. Box 280, Verdi, Nevada 89439
phone (775) 689-5700 or (888) 492-2782
for information and other details concerning warranty.
SERVICE POLICY AND PROCEDURE GUIDE and ADDITIONAL WARRANTY EXCLUSIONS
1. Resetting of safety thermostats, circuit breakers, over load protectors, and/or fuse replacements are not covered by this warranty unless warranted conditions are the cause.
2. All problems due to operation at voltages or phase other than specified on equipment nameplates are not covered by this warranty. Conversion to correct voltage and/or phase must be the customer’s responsibility.
3. All problems due to electrical connections not made
in accordance with electrical code requirements and wiring diagrams supplied with the equipment are
not covered by this warranty.
4. Replacement of items subject to normal wear, to include such items as knobs, light bulbs; and, normal maintenance functions including adjustments of thermostats, adjustment of micro switches and replacement of fuses and indicating lights are not covered by warranty.
5. Damage to electrical cords and/or plug due to exposure to excessive heat are not covered by this warranty.
6. Full use, care, and maintenance instructions supplied with each machine. Noted maintenance and
preventative maintenance items, such as servicing and
cleaning schedules, are customer responsibility. Those miscellaneous adjustments noted are customer responsibility. Proper attention to preventative maintenance and scheduled maintenance procedures will prolong the life of the appliance.
7. Travel mileage is limited to sixty (60) miles from an Authorized Service Agency or one of its sub-service agencies.
8. All labor shall be performed during regular working hours. Overtime premium will be charged to the buyer.
9. All genuine Wells replacement parts are warranted for ninety (90) days from date of purchase on non­warranty equipment. This parts warranty is limited only to replacement of the defective part(s). Any use of
non-genuine Wells parts completely voids any
warranty.
10. Installation, labor, and job check-outs are not
considered warranty and are thus not covered by this warranty.
11. Charges incurred by delays, waiting time or operating
restrictions that hinder the service technician’s ability to perform service are not covered by warranty. This includes institutional and correctional facilities.
M707 p/n 306692 OpManual WM-TR II
SHIPPING DAMAGE CLAIM PROCEDURE
NOTE: For your protection, please note that equipment in
this shipment was carefully inspected and packaged by skilled personnel before leaving the factory. Upon acceptance of this shipment, the transportation company assumes full responsibility for its safe delivery. IF SHIPMENT ARRIVES DAMAGED:
1. VISIBLE LOSS OR DAMAGE: Be certain that any visible loss or damage is noted on the freight bill or express receipt, and that the note of loss or damage is signed by the delivery person.
2. FILE CLAIM FOR DAMAGE IMMEDIATELY:
Regardless of the extent of the damage.
3. CONCEALED LOSS OR DAMAGE: if damage is unnoticed until the merchandise is unpacked, notify the transportation company or carrier immediately, and file “CONCEALED DAMAGE” claim with them. This should be done within fifteen (15) days from the date the delivery was made to you. Be sure to retain the container for inspection.
Wells Bloomfield cannot assume liability for damage or loss incurred in transit. We will, however, at your request, supply you with the necessary documents to support your claim.
xi
TABLE OF CONTENTS
WARRANTY xi SPECIFICATIONS 1 FEATURES & OPERATING CONTROLS 2 PRECAUTIONS & GENERAL INFORMATION 4 AGENCY LISTING INFORMATION 4 INSTALLATION 5 OPERATION 9 CLEANING INSTRUCTIONS 10 TROUBLESHOOTING SUGGESTIONS 14 SERVICING INSTRUCTIONS 15 PARTS & SERVICE 21 CUSTOMER SERVICE DATA 21
INTRODUCTION
Thank you for purchasing this Wells Bloomfield appliance. Proper installation, professional operation and consistent maintenance of this appliance will ensure that it
gives you the very best performance and a long, economical service life. This manual contains the information needed to properly install this appliance, and to use and care for the
appliance in a manner which will ensure its optimum performance.
SPECIFICATIONS
Electrical: 208 Volts, Single Phase 30 Amps
240 Volts, Single Phase 27 Amps
NOTE: Requires a dedicated 40 Amp circuit Plumbing: Water Inlet: 1/4” Male Flare Fitting
Supply: 1/4” Female Flare supplied by a 1/4” O.D. or larger water supply line NOTE: If water supply run from main supply line to Water-Max™ exceeds 12 feet,
a 3/8” O.D. or larger water supply line is required. IMPORTANT: This dispenser must be installed in compliance with all applicable
federal, state and local codes and ordinances. Dimensions: Height: 32-5/8”
M707 p/n 306692 OpManual WM-TR II
Width: 13-1/8” (with satellite installed) Depth: 20-3/4” (without satellite) 24” (with satellite installed) Weight: 55 lbs. (heater assembly only, dry) 20 lbs. (satellite only, dry) 146 lbs. (operating configuration - filled, with satellite installed & filled) 62 lbs. (satellite only, filled)
1
FEATURES & OPERATING CONTROLS
WELLS
4 HEAT (AMBER)
3 REFILL (AMBER)
2 POWER (GREEN)
1 HEATER SWITCH
SATELLITE
6
POSITION SENSOR
SATELLITE
see page 3
SATELLITE
7
CONNECTOR
NAMEPLATE
HOSE STORAGE & DRAIN
VALVE MOUNTING BRACKET
WATER INLET
11
FITTING
ADJUSTABLE
9
LEG
DRAIN HOSE
W/ CLAMP
15
FLOW
NOZZLE
8
13
HEATER
DRAIN VALVE
5
QUICK-DISCONNECT
14
DELIME
see page 11
DELIME
SOLUTION
BOTTLE
10
POWER INLET
HEATER TANK DRAIN FITTING
12
Fig. 1 Features & Operating Controls - Water Max II™ Hot Water Dispenser
ITEM DESCRIPTION NOTES
1 HEATER SWITCH Controls power to water heater, satellite heater and satellite fill 2 POWER LIGHT Indicates main power available 3 REFILL LIGHT Indicates satellite is being refilled from the main tank 4 HEAT LIGHT Indicates heater element is energized and water is heating 5 FLOW NOZZLE Satellite fill device 6 SATELLITE SWITCH Senses if satellite is in position 7
SATELLITE CONNECTOR
8 NAMEPLATE 9 ADJUSTABLE LEG
Electrical connector for satellite heater and fill Lists manufacturer, model & serial number, voltage & wattage. Supports unit off of counter and allows unit to be leveled
Non-skid foot resists movement of unit on counter 10 POWER INLET Electrical power fitting connects here 11 INLET FITTING Inlet water connects here 12 DRAIN FITTING Drain assembly connects here 13 MOUNTING BRACKET Stabilizes drain valve, provides place to store drain hose 14 HEATER DRAIN VALVE Allows main water heater tank to be drained for service
M707 p/n 306692 OpManual WM-TR II
15 DRAIN HOSE w/CLAMP Control and direct drain stream
2
COVER
HANDLE
NAMEPLATE
SATELLITE
CONNECTOR
S1
S6
S8
S7
FEATURES & OPERATING CONTROLS (continued)
SATELLITE ASSEMBLY
WATER LEVEL
S3
SENSOR
COVER HOLDER
S2
CLIPS
WELLS
FAUCET
S5
GUARD
DISPENSE
S4
FAUCET
BACK VIEW
Fig. 2 Features & Operating Controls - Water Max II™ 5 Gallon Satellite
ITEM DESCRIPTION NOTES
S1 COVER Forms fill funnel, allows access to tank for service S2 COVER HOLDING CLIPS Retains cover in place S3 WATER LEVEL SENSOR Maintains water level in tank S4 DISPENSE FAUCET Dispense hot water here S5 FAUCET GUARD Helps to protect faucet from damage S6 HANDLE Used to install/remove satellite on heater unit S7
M707 p/n 306692 OpManual WM-TR II
SATELLITE CONNECTOR
S8 NAMEPLATE
Electrical connector for satellite heater and fill Lists manufacturer, model & serial number, voltage & wattage.
FRONT VIEW
3
PRECAUTIONS AND GENERAL INFORMATION
WARNING:
ELECTRIC SHOCK HAZARD
All servicing requiring access to non-insulated electrical components must be performed by a factory authorized technician. DO NOT open any access panel which requires the use of tools. Failure to follow this warning can result in severe electrical shock.
CAUTION:
RISK OF
DO NOT connect or energize this appliance until all installation instructions are read and followed. Damage to the appliance will result if these instructions are not followed.
DAMAGE
Water-Max II™ hot water dispenser is intended for use in commercial establishments only.
This dispenser is preparation of food for human consumption. No other use is recommended or authorized by the manufacturer or its agents.
Operators of this appliance must be familiar with the appliance use, limitations and associated restrictions.
Operating instructions, understood by all persons using or installing this appliance.
Cleanliness of this dispenser is essential to good sanitation. Read and follow all included cleaning instructions and schedules to ensure the safety of the food product.
Disconnect this appliance from electrical power before performing any maintenance or servicing.
DO NOT submerge the dispenser or satellite in water. Do not splash or pour water on, in or over any controls, control panel or wiring.
The technical content of this manual, including any wiring diagrams, schematics, parts breakdown illustrations and/or adjustment procedures, is intended for use by qualified technical personnel.
Any procedure which requires the use of tools must be performed by a qualified technician.
This manual is considered to be a permanent part of the appliance. This manual and all supplied instructions, diagrams, schematics, parts breakdown illustrations, notices and labels must remain with the appliance if it is sold or moved to another location.
This appliance is made in the USA. Unless otherwise noted, this appliance has American sizes on all hardware.
designed to dispense hot water used in the
warnings and labels must be read and
AGENCY LISTING INFORMATION
This appliance conforms to NSF Standard 4 for sanitation only if installed in accordance with the supplied Installation Instructions and
STD 4
E6070
maintained according to the instructions in this manual. This appliance is
M707 p/n 306692 OpManual WM-TR II
U Listed under UL File E6070 for 208V and 240V.
4
INSTALLATION
UNPACKING & INSPECTION
Carefully remove the appliance from the carton. Remove all protective plastic film, packing materials and accessories from the appliance before connecting electrical power or otherwise performing any installation procedure.
Carefully read all instructions in this manual and the Installation Instruction Sheet packed with the appliance before starting any installation.
Read all instructions in this manual carefully before starting installation of this dispenser. READ AND UNDERSTAND ALL LABELS AND DIAGRAMS ATTACHED TO THE DISPENSER.
Carefully account for all components and accessories before discarding packing materials.
1 ea. WATER-MAX II™ HOT WATER DISPENSER 4 ea. ADJUSTABLE LEGS 1 ea. DRAIN ASSEMBLY w/ MOUNTING BRACKET 1 ea. SATELLITE TANK ASSEMBLY with LID 1 ea. PLASTIC SOLUTION BOTTLE with QUICK DISCONNECT FITTING 1 ea. LITERATURE PACKAGE
Store these components in a convenient place for later use:
SETUP
Verify that this dispenser installation is in compliance with the specifications listed in this manual and with local code requirements. THIS IS THE RESPONSIBILITY OF THE INSTALLER.
Recommended height of the faucet is 38” to 42” from the floor. However, the actual installed height may vary with the requirements of the individual store.
The counter at the installation location must be level, provide a clear space at least 17-1/2”” deep and must be structurally capable of safely supporting the 150 pound weight of the Water-Max II™ and satellite when filled with water.
Position DRAIN VALVE MOUNTING BRACKET. Install LEGS, one on each bottom corner. Front legs retain mounting bracket. Make certain all four legs have the NON-SKID FEET installed.
Connect DRAIN HOSE and CLAMP to DRAIN ASSEMBLY. Feed hose through MOUNTING BRACKET from the rear, then connect assembly to DRAIN FITTING on bottom of unit, left side near the rear of the unit.
Set Water-Max II™ upright on the counter.
M707 p/n 306692 OpManual WM-TR II
With the dispenser in its final installed location, adjust for level with the adjustable legs. With a spirit level, check and adjust the dispenser for level front-to-rear and side-to-side.
NOTE: DO NOT discard the carton or other packing materials until you have inspected the appliance for hidden damage and tested it for proper operation. Refer to SHIPPING DAMAGE CLAIM PROCEDURE on the inside front cover of this manual.
WARNING:
RISK OF INJURY
Installation procedures must be performed by a quali­fied technician with full knowl­edge of all applicable electrical and plumbing codes. Failure can result in personal injury and property damage.
IMPORTANT: A one gallon pitcher of water will weigh about 8-1/2 pounds and will be VERY HOT.
When connecting drain assembly, be sure to connect to the DRAIN FITTING.
(FRONT)
MOUNTING
L
BRACKET
DRAIN ASSEMBLY
WATER INLET
FITTING
DRAIN FITTING
ELECTRIC SERVICE INLET
L
5
(REAR)
BOTTOM VIEW
LL
INSTALLATION (continued)
CAUTION:
RISK OF DAMAGE
DO NOT connect or energize this appliance until all Installation Instructions are read and followed. Damage to the dispenser will occur if these instructions are not followed.
IMPORTANT: Water supply MUST be a minimum of 1/4” line, and MUST be capable of supplying 25 p.s.i. AT ALL TIMES during the operation of the dispenser.
PLUMBING LINE CONNECTION
If power has been run to the dispenser, verify that the circuit breaker is turned
Water-Max II™ must be connected to a potable water supply. Connect to a cold water line only. Connecting to a hot water line will damage the inlet water valve.
Minimum 1/4” copper or flex tubing supply line (3/8” minimum if run from main supply exceeds 12 feet) with 1/4” female flare fitting.
Minimum 25 psi / maximum 75 psi water pressure at full flow. The installation of a SHUTOFF VALVE (must be provided by plumbing
installer) on the incoming water line is required. A 1/4 turn ball valve is recommended to minimize restricting the water flow during operation.
Installation of a PRESSURE REGULATOR and WATER HAMMER ARRESTOR (to be provided by plumbing installer) on the incoming water line is recommended.
Clean the incoming waterline: Run water through the line into a sink or bucket to flush any foreign particles or debris from the waterline.
Assemble incoming water line to the inlet fitting. Turn on water supply valve and check for leaks.
If a pressure regulator is installed, adjust pressure to 40 p.s.i.
OFF, and that the POWER SWITCH is in the OFF [O] position.
NOTICE:
WATER PIPE CONNECTIONS AND FIXTURES DIRECTLY
CONNECTED TO A POTABLE WATER SUPPLY SHALL BE SIZED,
INSTALLED AND MAINTAINED ACCORDING TO FEDERAL, STATE,
AND LOCAL ORDINANCES.
Fig. 3 1/4 Turn Ball Valve
M707 p/n 306692 OpManual WM-TR II
6
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