Wells SS206D, SS206ERD, SS206ED, SS206, SS206E User Manual

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WELLS MANUFACTURING
265 Hobson Street, Smithville, Tennessee 37166
telephone: 314-678-6314
www.wells-mfg.com
OWNERS MANUAL
DROP-IN and
BOTTOM-MOUNT
UNSHROUDED
WARMERS
with
INFINITE SWITCH
SS206
CONTROL
012B
MODELS
SS206(D)
SS206E(D)
SS206ER(D)
Includes
INSTALLATION
USE & CARE
EXPLODED VIEW
SS206E
IMPORTANT: DO NOT DISCARD THIS MANUAL
This manual is considered to be part of the appliance and is to be given to the OWNER or MANAGER of the restaurant, or to the person responsible for TRAINING OPERATORS of this appliance. Additional manuals are available from your WELLS DEALER.
PARTS LIST
WIRING DIAGRAM
questions concerning installation, operation or maintenance of this equipment.
2M-308028 Rev. C
03/18
LIMITED EQUIPMENT WARRANTY
Wells Manufacturing warranties new products to be free from defects in material and/or workmanship for a period of one [1] year from the date of original installation, except as noted below. Defects that occur as a result of normal use, within the time period and limitations defined in this warranty, will at Wells’ discretion have the parts replaced or
repaired by Wells or a Wells-authorized service agency.
THIS WARRANTY IS SUBJECT TO ALL LISTED CONDITIONS.
Repairs performed under this warranty are to be performed by a Wells­authorized service agency. Wells will not be responsible for charges incurred or service performed by non-authorized repair agencies.
In all cases, the nearest Wells-authorized service agency must be used.
Wells will be responsible for normal labor charges incurred in the repair or replacement of a warrantied product within 50 miles (80.5 km) of an authorized service agency. Time and expense charges for anything beyond that distance will be the responsibility of the owner. All labor will need to be performed during regular service hours. Any overtime premium will be charged to the owner. For all shipments outside the U.S.A. and Canada, please see the International Warranty for specific details.
It is the responsibility of the owner to inspect and report any shipping
damage claims, hidden or otherwise, promptly following delivery.
No mileage or travel charges will be honored on any equipment that is deemed portable. In general, equipment with a cord and plug weighing less than 50 lb. (22.7 kg) is considered portable and should be taken or
shipped to the closest authorized service agency, transportation prepaid .
CO NTAC T
Should you require any assistance regarding the operation or maintenance of any Wells equipment; write, phone, fax or email our service department. In all correspondence mention the model number and the serial number of your unit, as well as the voltage or type of gas you are using.
Business hours are 8:00 a.m. to 4:30 p.m. Central Standard Time
Telephone 314.678.6314
Fax 314.781.2714
Email customerservice@star-mfg.com
www.wells-mfg.com
WARRAN
THE FOLLOWING WILL NOT BE COVERED UNDER WARRANTY.
• Any product which has not been installed, cleaned, maintained, or used in accordance with the directions published in the appropriate
installation sheet and/or owner’s manual as well as national and local
codes, including incorrect gas or electrical connection. Wells is not liable for any unit which has been mishandled, abused, misapplied, subjected to chlorides, harsh chemicals, or caustic cleaners, damaged from exposure to hard water, modified by unauthorized personnel, damaged by flood, fire, or other acts of nature [or God], or which have an altered or missing serial number.
• Installation, labor, and job checkouts, calibration of heat controls, air
and gas burner/bypass/pilot adjustments, gas or electrical system checks, voltage and phase conversions, cleaning of equipment, or seasoning of griddle surface.
• Replacement of fuses or resetting of circuit breakers, safety controls, or reset buttons.
• Replacement of broken or damaged glass components, quartz heating elements, and light bulbs.
• Labor charges for all removable parts in gas charbroilers and hotplates, including but not limited to burners, grates, and radiants.
• Any labor charges incurred by delays, waiting time, or operating restrictions that hinder a service technician’s ability to perform service.
Parts that fail or are damaged due to normal wear or labor for
replacement of Items that can easily be replaced during a daily cleaning routine. such as but not limited to silicone belts, PTFE non-stick sheets, knobs, control labels, bulbs, fuses, quartz heating elements, baskets, racks, and grease drawers.
• Components that should be replaced when damaged or worn, but have been field-repaired instead [eg. field-welded fry pots].
• Any loss of business or profits.
ADDITIONAL WARRANTIES
Specialty/chain specific versions may also have additional and/or extended warranties.
TY EXCLUSIONS
PRODUCTS PARTS LABOR
universal ventless hoods 2 years 1 year
canopy hoods 2 years 1 year
“Cook’n Hold” equipment [HW10,
HWSMP, LLSC7, LLSC7WA, LLSC11,
2 years 1 year
an d LLSC 1 1WA]
cast iron grates, burners, and burner
shields
original Wells parts sold to repair
Wells equipment
1 year
90 days
Service First 1 year
The fore going warrant y is in lieu of any and a ll other warranti es expresse d or implied and c onstitutes the e ntire warranty. 2M-Z22393 • Rev A • 02.2018
TABLE OF CONTENTS
WARRANTY FEATURES & OPERATING CONTROLS 2 PRECAUTIONS & GENERAL INFORMATION 3 AGENCY LISTING INFORMATION 3 INSTALLATION 4 OPERATION 6 MAINTENANCE INSTRUCTIONS 7 CLEANING INSTRUCTIONS 8 TROUBLESHOOTING SUGGESTIONS 10 EXPLODED VIEW & PARTS LIST 11 WIRING DIAGRAM 14 PARTS & SERVICE 16 CUSTOMER SERVICE DATA 17
INTRODUCTION
Thank You for purchasing this Wells Manufacturing appliance.
Proper installation, professional operation and consistent maintenance of this appliance will ensure that it gives you the very best performance and a long, economical service life.
This manual contains the information needed to properly install this appliance, and to use and care for the appliance in a manner which will ensure its optimum performance.
SPECIFICATIONS
MODEL VOLTS AMPS WATTS POWER SUPPLY CORD
SS206 (D) 120 VAC 1 PH 10.0 Amp 1200W
NOT SUPPLIEDSS206E (D) 208 VAC 1 PH 4.3 Amp 900W
SS206ER (D) 240 VAC 1 PH 5.0 Amp 1200W
3
IMPORTANT:
DO NOT LEAVE ON “PRE­HEAT” Unit may cycle on hi-limit control, leading to premature failure of the hi-limit control device.
FEATURES & OPERATING CONTROLS
A. INFINITE SWITCH
1. On INFINITE SWITCH CONTROLLED warmers, power is applied
to the heating element based on the control knob position, which
varies the duty cycle of the heating element.
2. The desired temperature is controlled by rotating the TEMPERA-
TURE CONTROL KNOB. The knob may have a numeric scale, where higher numbers correspond to higher temperature. LO is
the lowest temperature setting; PREHEAT is a “continuous on” setting. Innite switch controlled warmers are equipped with a
hi-limit device to prevent overheating. The hi-limit will self-reset after the warmer has cooled.
3. On warmers equipped with an INDICATOR LIGHT, the light will
glow when the innite switch is in any position other than OFF.
4. The TEMPERATURE CONTROL KNOB will rotate without
stopping, with PREHEAT and OFF having obvious detents. The OFF position is a “positive” OFF (i.e. the switch is positively held in the open position).
NOTE: An innite switch controls temperature by varying the ratio
of “on” time to “off” time. Thus, no temperature sensing devise is required.
B. MOUNTING
1. Top-mounted built-in warmers (i.e SS206) are equipped with
WELLSLOKS, uniquely designed turnout tabs which help secure
the warmer top ange to the countertop.
2. Bottom-mounted warmers (i.e SS206E) require that the cutout
be anged to provide a mounting means.
3. See the Installation Instructions, supplied with the particular
appliance, for details.
C. DRAINS
1. “D” units (e.g. SS206D) have drains for each pan, with each pan
having an individual drain valve.
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PRECAUTIONS AND GENERAL INFORMATION
This appliance is intended for use in commercial establishments only.
This appliance is intended consumption. No other use is recommended or authorized by the manufacturer or its agents.
Operators of this appliance must be familiar with the appliance use, limitations and associated restrictions. Operating instructions must be read and understood by all persons using or installing this appliance.
Cleanliness of this appliance is essential to good sanitation. Read and follow all included cleaning instructions and schedules to ensure the safety of the food product.
Disconnect this appliance from electrical power before performing any maintenance or servicing.
This appliance is not jet stream approved. Do not direct water jet or steam jet at this appliance, or at any control panel or wiring. Do not splash or pour water on, in or over any controls, control panel or wiring.
Exposed surfaces of this appliance can be hot to the touch and may cause burns.
Do not operate this appliance if the control panel is damaged. Call your Authorized Wells Service Agent for service.
The technical content of this manual, including any wiring diagrams,
schematics, parts breakdown illustrations and/or adjustment procedures, is intended for use by qualied technical personnel.
Any procedure which requires the use of tools must be performed by a
qualied technician.
This manual is considered to be a permanent part of the appliance. This manual and all supplied instructions, diagrams, schematics, parts
breakdown illustrations, notices and labels must remain with the
appliance if it is sold or moved to another location.
to hold pre-heated food for human
WARNING:
SHOCK HAZARD
All servicing requiring access to non-insulated electrical components must be performed by a factory authorized technician. DO NOT open any access panel which requires the use of tools. Failure to follow this warning can result in severe electrical
shock.
CAUTION:
RISK OF DAMAGE
DO NOT connect or energize this appliance until all installation instructions are read and followed. Damage to the appliance may result if these instructions are not followed.
CAUTION:
HOT SURFACE
Exposed surfaces can be hot to the touch and may cause burns.
This appliance is made in the USA. Unless otherwise noted, this appliance has American sizes on all hardware.
AGENCY LISTING INFORMATION
Refer to the product nameplate for the specic appliance for agency listings. In general:
This appliance conforms to NSF Standard 4 for sanitation only if installed in accordance with the supplied Installation Instructions.
Underwriters Laboratory recognized ( ) warmers (UL File E6070) ­Since the warmer is only a single component of a complete installation,
the nished installation of an unit requires additional evaluations to
Underwriters Laboratory standards.
5
STD 4
E6070
UL Recognized Warmers
INSTALLATION
NOTE: DO NOT discard
the carton or other packing
materials until you have inspected the appliance for hidden damage and tested it for proper operation. Refer to SHIPPING DAMAGE CLAIM PROCEDURE on the inside front cover of this manual.
WARNING:
RISK OF INJURY
Installation procedures must
be performed by a qualied technician with full knowledge
of all applicable electrical and plumbing codes. Failure can result in personal injury and property damage.
CAUTION
FIRE HAZARD
Avoid storing ammable or
combustible materials in, on or near the appliance.
IMPORTANT: For warmers installed in plastic counter tops, the counter material must be protected from the heat of the warmer in order to prevent discoloration and/or
deterioration. Wellsloks are
not suitable for this purpose. The installer should contact the manufacturer or distributor of the countertop material for
specic instructions.
UNPACKING & INSPECTION
Carefully remove the appliance from the carton. Remove all
protective plastic lm, packing materials and accessories from the
Appliance before connecting electrical power or otherwise performing any installation procedure.
Carefully read all instructions in this manual and the Installation
Instruction Sheet packed with the appliance before starting any
installation.
Read and understand all labels and diagrams attached to the appliance.
Carefully account for all components and accessories before
discarding packing materials. Store all accessories in a convenient
place for later use.
INSTALLATION NOTES
1. Installation and start up of built-in warmers MUST be performed
by an authorized installation company.
2. It is the RESPONSIBILITY OF THE INSTALLER to verify that this
warmer installation is in compliance with the specications listed in this manual and on the specication sheet provided.
3. It is the RESPONSIBILITY OF THE INSTALLER to check with
the AUTHORITY HAVING JURISDICTION, in order to verify that this warmer installation is in compliance with local code require­ments.
4. Water supply and drain installation must meet all applicable lo-
cal, state and federal plumbing codes and ordinances.
5. Refer to Installation Instructions included with the warmer for
Underwriters Laboratories conditions of acceptability, electrical requirements and other installation con­cerns.
BUILT-IN WARMERS
1. This is a GENERAL GUIDE. For specic
cutout dimensions and other installation details, refer to theInstallation Instructions supplied with the warmer.
2. Cutout dimensions for warmer units and
control panels are listed on the Installation Instructions provided with the warmer.
OVAL CONTROL PANEL
3. SS206 units use an oval control panel to
mount the innite switch. SS206E and SS206ER units mount the innite switch directly to the cabinet face. Verify style of control mounting before
making cutout.
NOTE: Cutout dimensions are different for
oval control panels and direct mounting, and for wood and metal counters. Verify the dimensions are correct for the installation
before making the cutout.
DIRECT MOUNT
6
INSTALLATION
4. For “bottom-mounted” warmers (i.e. warmers mounted to a
formed ange from underneath the counter top), apply a bead of
food-grade silicone sealant to the top inside lip of the pan prior to
attaching to the counter ange.
4. For “top-mounted” warmers (i.e. warmers mounted from above
the counter top):
a. Verify that provided sealants are applied to the underside
of the warmer top ange prior to setting the unit into the
cutout.
b. After installation, verify that the tabs on the Wellsloks are
turned out to lock the warmer into the counter
c. Apply a thin bead of food-grade silicone sealant around the
ange to seal it to the counter.
ELECTRICAL INSTALLATION
1. Refer to the product nameplate. Verify the electrical service
power. Voltage and phase must match the nameplate specica­tions. Wiring the warmer to the wrong voltage can severely dam­age the unit or cause noticeably decreased performance.
2. Available electrical service amperage must meet or exceed the
specications listed on the specication sheet provided with the
warmer.
3. Warmer and control unit must be connected to an appropriate
building ground. Ground connection will be marked “GND” or ” “ .
NOTE: Wire gauge, insulation type and temperature rating , as well as type, size and construction of conduit, must meet or exceed appli-
cable specications of local codes and of the National Electrical
Code.
PLUMBING INSTALLATION
For use in the State of Massachusetts, this appliance must be installed in compliance with Massachusetts Fuel Gas and
Plumbing Code CMR 248.
1. IMPORTANT: All plumbing installations must be performed by a
qualied plumber.
2. For units equipped with a DRAIN LINE: Some jurisdictions may
require an approved air gap or other back-ow prevention device
in the drain. It is the responsibility of the plumber to determine such requirement, to provide and properly install the required device.
NOTE: Damage caused by
leaks due to improper
installation is NOT covered by warranty.
CAUTION:
SHOCK HAZARD
The ground lug of this appliance must be connected to a suitable building ground.
IMPORTANT:
Contact a licensed electrician to install and connect electrical power to the appliance.
IMPORTANT:
Damage due to being connected to the wrong voltage or phase is NOT covered by warranty.
IMPORTANT: Electrical installation other than as
specied on the specication
sheet will void the UL listing, and may void the warranty.
NOTE: Plumb connections must be made in compliance with all Federal, State and Local Plumbing Codes and Ordinances.
7
OPERATION
CAUTION:
HOT SURFACE
Exposed surfaces can be hot to the touch and may cause burns.
CAUTION:
SHOCK HAZARD
DO NOT splash or pour water onto control panel or wiring.
Always use an inset. DO NOT place food directly into the warmer.
Always pour hot water into the warmer before it is preheated. DO NOT pour water into a dry, heated warmer. This may damage the unit.
DO NOT put ice into a warmer pan. This will cause condensation on the inside of the warmer. Damage caused by condensation is NOT covered by warranty.
Stir thick food items frequently to keep food heated uniformly.
Keep insets covered to maintain food quality and temperature.
WET OR DRY OPERATION for WARMERS
1. Carefully read the description of the warmer operation on the
specication sheet.
2. a. Most warmers are designed for WET OR DRY operation. b. Warmers may be used wet, or may be used dry. However warmers may NOT be used wet-to-dry or dry-to-wet unless they have been allowed to cool to room temperature between the change in wet or dry operation. c. Wells Manufacturing recommends operating WET for consistent food heating. d. If your wet-operation warmer is allowed to run dry, turn it OFF and allow to cool to room temperature before adding water.
3. If the warmer is to be used for WET operation, add approximately 1” of hot tap water before turning the warmer ON. Use of hot water will allow a faster preheat.
a. Check the water level frequently and add hot water as
necessary to prevent the warmer from running dry. Do not add water to the warmer if it has run dry. b. If your wet-operation warmer is allowed to run dry, turn it OFF and allow to cool to room temperature before adding water.
4. Damage caused by allowing a wet-operation warmer to run dry, is NOT covered by warranty. Damage caused by adding water to a dry warmer when hot is NOT covered by warranty.
PRE-HEATING THE WARMER
1. Place desired pan(s) or inset(s) with appropriate adapter top on warmer. a. Insets are available as accessories in 2½ qt., 4qt., 7 qt., and 11 qt. sizes with lids and adapter tops. b. For dry operation, a 6” deep pan or inset is recommended.
2. Innite Switch Controlled Warmers: Turn temperature control to
PREHEAT.
3. Allow warmer to PREHEAT for approximately 15 minutes, then set the control for the desired temperature. Be sure to keep the
warmer covered during preheat and operation.
OPERATION
1. Always use an inset. DO NOT place food directly into the warmer.
2. Check water level in wet-operation warmer frequently during
use. Running warmers dry will lower the temperature of the food in the insert pan, and may damage the warmer.
3. Alternating between wet and dry operation in any individual warmer is NOT recommended.
4. DO NOT use metal tools, steel wool, or caustic or abrasive cleanser to clean warmer pan.
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