Wells SS10TDCIAF Installation Manual

WELLS MANUFACTURING
10 Sunnen Dr., St. Louis, MO 63143
telephone: 314-678-6314
fax: 314-781-2714
www.wellsbloomfield.com
OWNERS MANUAL
BUILT-IN ROUND WELL
WARMERS
(Insulated & Non-Insulated)
THERMOSTAT
CONTROL
MODELS
SS4ULT, ULTD
SS8T, TU TD, TD6
011D
with
SS10ULT
SS8ULT, ULTD
SS10T, TD
SS10ULT, ULTD
(Auto-Fill)
SS8TDUIAF, CIAF
SS10TDUIAF, CIAF
Includes
INSTALLATION
USE & CARE
EXPLODED VIEW
PARTS LIST
WIRING DIAGRAM
IMPORTANT: DO NOT DISCARD THIS MANUAL
This manual is considered to be part of the appliance and is to be given to the OWNER or MANAGER of the restaurant, or to the person responsible for TRAINING OPERATORS of this appliance. Additional manuals are available from your WELLS DEALER.
THIS MANUAL MUST BE READ AND UNDERSTOOD BY ALL PERSONS USING OR INSTALLING THIS APPLIANCE. Contact your WELLS DEALER if you have any
questions concerning installation, operation or maintenance of this equipment.
p/n 2M-Z17558 Rev. (B) M011D.01 150408
LIMITED WARRANTY STATEMENT
Unless otherwise specied, all commercial cooking
equipment manufactured by WELLS is warranted against
defects in materials and workmanship for a period of one
year from the date of original installation or 18 months from
the date of shipment from our factory, whichever comes rst, and is for the benet of the original purchaser only.
THIS WARRANTY IS THE COMPLETE AND ONLY WARRANTY, EXPRESSED OR IMPLIED IN LAW OR IN FACT, INCLUDING BUT NOT LIMITED TO, WARRANTIES OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE, AND/OR FOR DIRECT, INDIRECT OR CONSEQUENTIAL DAMAGES IN CONNECTION WITH WELLS PRODUCTS. This warranty is void if it is determined that, upon inspection by an authorized service agency, the equipment has been
modied, misused, misapplied, improperly installed, or damaged in transit or by re, ood or act of God. It also
does not apply if the serial nameplate has been removed, or if service is performed by unauthorized personnel. The prices charged by Wells for its products are based upon the
limitations in this warranty. Sellers obligation under this warranty is limited to the repair of defects without charge by a Wells factory authorized service agency or one of its sub-service agencies. This service will be provided on customer’s premises for non-portable models. Portable
models (a device with a cord and plug) must be taken
or shipped to the closest authorized service agency, transportation charges prepaid, for service. In addition to
restrictions contained in this warranty, specic limitations are
shown in the Service Policy and Procedure Guide. Wells Manufacturing authorized service agencies are located in principal cities. This warranty is valid in the United States and Canada and void elsewhere. Please consult your
classied telephone directory, your foodservice equipment
dealer or contact:
Wells Manufacturing
10 Sunnen Dr., St. Louis MO 63143 USA
phone (314) 678-6315 or fax (314) 781-2714
for information and other details concerning warranty.
SERVICE POLICY AND PROCEDURE GUIDE and ADDITIONAL WARRANTY EXCLUSIONS
1. Resetting of safety thermostats, circuit breakers, over
load protectors, and/or fuse replacements are not covered by this warranty unless warranted conditions are the cause.
2. All problems due to operation at voltages or phase other than specied on equipment nameplates are not covered by this warranty.
Conversion to correct voltage and/or phase must be
the customer’s responsibility.
3. All problems due to electrical connections not made
in accordance with electrical code requirements and wiring diagrams supplied with the equipment are
not covered by this warranty.
4. Replacement of items subject to normal wear, to
include such items as knobs, light bulbs; and, normal
maintenance functions including adjustments of
thermostats, adjustment of micro switches and replacement of fuses and indicating lights are not covered by warranty.
5. Damage to electrical cords and/or plug due to exposure to excessive heat are not covered by this warranty.
6. Full use, care, and maintenance instructions supplied with each machine. Noted maintenance and
preventative maintenance items, such as servicing and
cleaning schedules, are customer responsibility. Those miscellaneous adjustments noted are customer responsibility. Proper attention to preventative maintenance and scheduled maintenance procedures
will prolong the life of the appliance.
7. Travel mileage is limited to fty (50) miles from an
Authorized Service Agency or one of its sub-service
agencies.
8. All labor shall be performed during regular working
hours. Overtime premium will be charged to the buyer.
9. All genuine Wells replacement parts are warranted
for ninety (90) days from date of purchase on non-
warranty equipment. This parts warranty is limited only
to replacement of the defective part(s). Any use of
non-genuine Wells parts completely voids any warranty.
10. Installation, labor, and job check-outs are not
considered warranty and are thus not covered by this
warranty.
11. Charges incurred by delays, waiting time or operating
restrictions that hinder the service technician’s ability to
perform service are not covered by warranty. This
includes institutional and correctional facilities.
SHIPPING DAMAGE CLAIM PROCEDURE
NOTE: For your protection, please note that equipment
in this shipment was carefully inspected and packaged by skilled personnel before leaving the factory. Upon
acceptance of this shipment, the transportation company assumes full responsibility for its safe delivery.
IF SHIPMENT ARRIVES DAMAGED:
1. VISIBLE LOSS OR DAMAGE: Be certain that any visible loss or damage is noted on the freight bill or express receipt, and that the note of loss or damage is signed by the delivery person.
2. FILE CLAIM FOR DAMAGE IMMEDIATELY:
Regardless of the extent of the damage.
3. CONCEALED LOSS OR DAMAGE: if damage is
unnoticed until the merchandise is unpacked, notify the transportation company or carrier immediately, and le
“CONCEALED DAMAGE” claim with them. This
should be done within fteen (15) days from the date
the delivery was made to you. Be sure to retain the container for inspection.
Wells cannot assume liability for damage or loss incurred in transit. We will, however, at your request, supply you with the necessary documents to support your claim.
xi
M011D.01 2M-Z17558 Owners Manual for Built-In Round T’Stat Warmers
TABLE OF CONTENTS
WARRANTY xi FEATURES & OPERATING CONTROLS 2 PRECAUTIONS & GENERAL INFORMATION 3 AGENCY LISTING INFORMATION 3 INSTALLATION 4 OPERATION 7-8 MAINTENANCE INSTRUCTIONS 9 CLEANING INSTRUCTIONS 10-11 TROUBLESHOOTING SUGGESTIONS 12 WIRING DIAGRAM 12-13 EXPLODED VIEW & PARTS LIST Non Auto-Fill Units 14 Auto-Fill Units 19 ACCESSORIES LIST 23 CUSTOMER SERVICE DATA 23
INTRODUCTION
Thank You for purchasing this Wells appliance.
Proper installation, professional operation and consistent maintenance of this appliance will ensure that it gives you the very best performance and a long, economical service life.
This manual contains the information needed to properly install this appliance, and to use and care for the appliance in a manner which will ensure its optimum performance.
SPECIFICATIONS
MODEL VOLTS AMPS WATTS POWER SUPPLY CORD
SS4T, TD, ULT, ULTD 120 VAC 1ø 6.9A 825W
NOT SUPPLIEDSS8T, TD, ULT, ULTD 208 VAC 1ø 3.0A 620W
SS10T, TD, ULT, ULTD 240 VAC 1ø 3.4A 825W
M011D.01 2M-Z17558 Owners Manual for Built-In Round T’Stat Warmers
3
FEATURES & OPERATING CONTROLS
INDICATOR LIGHT
TEMPERATURE CONTROL KNOB
IL2468
IL2469
WELLSLOKS
IL2694
A. THERMOSTAT
1. On THERMOSTATICALLY CONTROLLED warmers, power is applied
to the heating element according to the control knob position and the
actual temperature at the temperature sensing thermobulb.
2. The desired temperature is controlled by rotating the TEMPERATURE CONTROL KNOB. The knob has a numeric scale, where higher numbers correspond to higher temperature.
3. On warmers equipped with an INDICATOR LIGHT, the light will glow when the thermostat is calling for heat (i.e. the element is energized).
4. The TEMPERATURE CONTROL KNOB will rotate approximately 300º,
and will reach a “stop” at both ends. The OFF position is marked.
NOTE: The dial position is an indication of the temperature setting. Actual temperature will vary depending upon the type of product and food consistency.
B. MOUNTING
1. Top-mounted built-in warmers are be equipped with WELLSLOKS, uniquely designed turnout tabs which help secure the warmer top
ange to the countertop.
2. See the Installation Instructions, supplied with the particular appliance, for details.
C. DRAINS
1. Models with a “D” (e.g. SS10TD) have drains for each well, with each well having an individual drain valve.
2. Models that have the individual drain lines manifolded together (custom installation), with a single drain valve for the entire manifold.
WATER LEVEL
SENSOR
l
e
v
e
L
r
e
t
a
W
D. AUTOFILL
1. On AUTOFILL units, water level is automatically fed into the “master” pan whenever that pan’s thermostat is ON.
2. Water level is sensed by a WATER LEVEL PROBE.
IL2694
M011D.01 2M-Z17558 Owners Manual for Built-In Round T’Stat Warmers
4
PRECAUTIONS AND GENERAL INFORMATION
This appliance is intended for use in commercial establishments only.
This appliance is intended consumption. No other use is recommended or authorized by the manufacturer or its agents.
Operators of this appliance must be familiar with the appliance use, limitations and associated restrictions. Operating instructions must be read and understood by all persons using or installing this appliance.
Cleanliness of this appliance is essential to good sanitation. Read and follow all included cleaning instructions and schedules to ensure the safety of the food product.
Disconnect this appliance from electrical power before performing any maintenance or servicing.
This appliance is not jet stream approved. Do not direct water jet or steam jet at this appliance, or at any control panel or wiring. Do not splash or pour water on, in or over any controls, control panel or wiring.
Exposed surfaces of this appliance can be hot to the touch and may cause burns.
Do not operate this appliance if the control panel is damaged. Call your Authorized Wells Service Agent for service.
The technical content of this manual, including any wiring diagrams,
schematics, parts breakdown illustrations and/or adjustment procedures, is intended for use by qualied technical personnel.
Any procedure which requires the use of tools must be performed by a
qualied technician.
This manual is considered to be a permanent part of the appliance. This manual and all supplied instructions, diagrams, schematics,
parts breakdown illustrations, notices and labels must remain with the
appliance if it is sold or moved to another location.
This appliance is made in the USA. Unless otherwise noted, this appliance has American sizes on all hardware.
to hold pre-heated food for human
WARNING:
SHOCK HAZARD
All servicing requiring access to non-insulated electrical components must be performed by a factory authorized technician.
DO NOT open any access panel which requires the use of tools. Failure to follow this warning can result in severe
electrical shock.
CAUTION:
RISK OF DAMAGE
DO NOT connect or energize this appliance until all installation instructions are read and followed. Damage to the appliance may result if these instructions are not followed.
CAUTION:
HOT SURFACE
Exposed surfaces can be hot to the touch and may cause burns.
AGENCY LISTING INFORMATION
Refer to the product nameplate for the specic appliance for agency listings. In general:
This appliance conforms to NSF Standard 4 for sanitation only if installed in accordance with the supplied Installation Instructions.
M011D.01 2M-Z17558 Owners Manual for Built-In Round T’Stat Warmers
UL Listed warmers are
Underwriters Laboratory recognized ( ) warmers (UL File E6070) ­Since the warmer is only a single component of a complete installation,
the nished installation of an unit requires additional evaluations to
Underwriters Laboratory standards.
U Listed under UL File E6070.
5
STD 4
E6070
UL Listed Warmers
E6070
UL Recognized Warmers
INSTALLATION
NOTE: DO NOT discard
the carton or other packing
materials until you have inspected the appliance for hidden damage and tested it for proper operation. Refer to SHIPPING DAMAGE CLAIM PROCEDURE on the inside front cover of this manual.
WARNING:
RISK OF INJURY
Installation procedures must
be performed by a qualied technician with full knowledge
of all applicable electrical and plumbing codes. Failure can result in personal injury and property damage.
CAUTION
FIRE HAZARD
Avoid storing ammable or
combustible materials in, on or near the appliance.
IMPORTANT: For warmers installed in plastic counter tops, the counter material must be protected from the heat of the warmer in order to prevent discoloration and/or
deterioration. Wellsloks are
not suitable for this purpose. The installer should contact the manufacturer or distributor of the countertop material for
specic instructions.
IMPORTANT: Wellslok
Extension Kits must be used ONLY with UL Listed warmers approved for installation in wood counter tops. Refer to the Installation Instructions provided with the warmer.
UNPACKING & INSPECTION
Carefully remove the appliance from the carton. Remove all
protective plastic lm, packing materials and accessories from the
Appliance before connecting electrical power or otherwise performing any installation procedure.
Carefully read all instructions in this manual and the Installation
Instruction Sheet packed with the appliance before starting any
installation.
Read and understand all labels and diagrams attached to the appliance.
Carefully account for all components and accessories before
discarding packing materials. Store all accessories in a convenient
place for later use.
INSTALLATION NOTES
1. Installation and start up of built-in warmers MUST be performed by an authorized installation company.
2. It is the RESPONSIBILITY OF THE INSTALLER to verify that
this warmer installation is in compliance with the specications listed in this manual and on the specication sheet provided.
3. It is the RESPONSIBILITY OF THE INSTALLER to check with the AUTHORITY HAVING JURISDICTION, in order to verify that this warmer installation is in compliance with local code requirements.
4. Water supply and drain installation must meet all applicable local, state and federal plumbing codes and ordinances.
5. Refer to Installation Instructions included with the warmer for Underwriters Laboratories conditions of acceptability, electrical requirements and other installation concerns.
BUILT-IN WARMERS
1. This is a GENERAL GUIDE. For specic cutout dimensions
and other installation details, refer to the Installation Instructions supplied with the warmer.
2. Cutout dimensions for warmer units and control panels are listed on the Installation Instructions provided with the warmer.
3. Verify style of control panel (e.g oval, rectangular) before
making cutout.
4. Units that are being connected by a manifold system, all units MUST be installed on a level surface and with each other. If the units are being installed on a mobile cart, the cart MUST be positioned on a level surface when put in use.
NOTE: Cutout dimensions are different for insulated and non-insulated units, control panels, for UL LISTED units and UL Recognized units, and for wood and metal counters. Verify the dimensions are correct for
the installation before making the cutout. Specic cutout specications
are list on the installation sheet included with the unit.
M011D.01 2M-Z17558 Owners Manual for Built-In Round T’Stat Warmers
6
INSTALLATION continued
4. For “top-mounted” warmers (i.e. warmers mounted from above the counter top):
a. Verify that provided sealants are applied to the underside
of the warmer top ange prior to setting the unit into the cutout.
b. After installation, verify that the tabs on the Wellsloks are
turned out to lock the warmer into the counter
c. Apply a thin bead of food-grade silicone sealant around the
ange to seal it to the counter.
d. Wellslok extension kits are available for installing warmers
in counter tops where the standard Wellslok would not normally reach. The extension kit will adapt to counter tops up to 1¾” thick.
ELECTRICAL INSTALLATION
1. Refer to the product nameplate. Verify the electrical service power.
Voltage and phase must match the nameplate specications.
Wiring the warmer to the wrong voltage can severely damage the unit or cause noticeably decreased performance.
2. Available electrical service amperage must meet or exceed the
specications listed on the specication sheet provided with the
warmer.
3. Warmer and control unit must be connected to an appropriate
building ground. Ground connection will be marked “GND” or
” “ .
NOTE: Wire gauge, insulation type and temperature rating , as well as type, size and construction of conduit, must meet or exceed applicable
specications of local codes and of the National Electrical Code.
NOTE: Damage caused
by leaks due to improper
installation is NOT covered by warranty.
CAUTION:
SHOCK HAZARD
The ground lug of this appliance must be connected to a suitable building ground.
IMPORTANT:
Contact a licensed electrician to install and connect electrical
power to the appliance.
IMPORTANT:
Damage due to being connected to the wrong voltage or phase is NOT covered by warranty.
M011D.01 2M-Z17558 Owners Manual for Built-In Round T’Stat Warmers
IMPORTANT: Electrical installation other than as
specied on the specication
sheet will void the UL listing, and may void the warranty.
NOTE: Plumb connections must be made in compliance with all Federal, State and Local Plumbing Codes and Ordinances.
7
INSTALLATION continued
NOTE: Plumb connections
must be made in compliance with all Federal, State and Local Plumbing Codes and Ordinances.
WARNING:
RISK OF INJURY
While local plumbing codes may allow the use of pcv, cpvc, abs or other plastic pipe for drain connections. DO NOT attach a plastic drain to the bottom of the food warmer. These units will contain water with temperatures in excess of 180°F and localized metal temperatures in excess of 275°F (135°C). Failure to follow these directions may result in personal injury and property damage.
PLUMBING INSTALLATION
For use in the State of Massachusetts, this appliance must be
installed in compliance with Massachusetts Fuel Gas and
Plumbing Code CMR 248.
1. IMPORTANT: All plumbing installations must be performed by
a qualied plumber.
2. For units equipped with a DRAIN LINE: Some jurisdictions
may require an approved air gap or other back-ow prevention
device in the drain. It is the responsibility of the plumber to determine such requirement, to provide and properly install the required device.
3. For SS4, SS8 and SS10 DRAIN LINE units, the drain must be
attached with a union at the drain line tting. This is necessary to
provide for future maintenance of the heating element.
4. AUTOFILL units require a drain valve (not supplied by Wells) to be installed in order to operate correctly.
5. For AUTOFILL units: Some jurisdictions may require an approved
back-ow preventer in the water supply line. It is the responsibility
of the plumber to determine such requirement, and to provide and properly install the required device.
Autoll supply must be connected to a COLD WATER line only.
6. AUTOFILL tee tting can be installed with the drain facing down or turned 90° to manifold (not supplied) to another non-AUTOFILL unit.
M011D.01 2M-Z17558 Owners Manual for Built-In Round T’Stat Warmers
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