Wells RWNT-1 Installation Manual

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WELLS BLOOMFIELD, LLC
10 Sunnen Dr., St. Louis, MO 63143
telephone: 314-678-6314
fax: 314-781-2714
www.wellsbloomfield.com
OPERATION MANUAL
FREE STANDING DRAWER WARMERS
with SOLID STATE CONTROLLER
MODELS
RWT-1HD thru RWT-3HD
RWNT-1 thru RWNT-3 Narrow
Includes
INSTALLATION and USE & CARE
047
Model RWT-2HD
Model RWNT-2
IMPORTANT: DO NOT DISCARD THIS MANUAL
This manual is considered to be part of the appliance and is to be given to the OWNER or MANAGER of the restaurant, or to the person responsible for TRAINING OPERATORS of this appliance. Additional manuals are available from your WELLS DEALER.
THIS MANUAL MUST BE READ AND UNDERSTOOD BY ALL PERSONS USING OR INSTALLING THIS APPLIANCE. Contact your WELLS DEALER if you have any
questions concerning installation, operation or maintenance of this equipment.
p/n 2M-307538 Rev. A M047 111220
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LIMITED WARRANTY STATEMENT
Unless otherwise specied, all commercial cooking equip­ment manufactured by WELLS BLOOMFIELD, LLC is
warranted against defects in materials and workmanship
for a period of one year from the date of original installation or 18 months from the date of shipment from our factory,
whichever comes rst, and is for the benet of the original
purchaser only. THIS WARRANTY IS THE COMPLETE AND ONLY WAR­RANTY, EXPRESSED OR IMPLIED IN LAW OR IN FACT, INCLUDING BUT NOT LIMITED TO, WARRANTIES OF MERCHANTABILITY OR FITNESS FOR ANY PARTICU­LAR PURPOSE, AND/OR FOR DIRECT, INDIRECT OR CONSEQUENTIAL DAMAGES IN CONNECTION WITH WELLS BLOOMFIELD PRODUCTS. This warranty is void if it is determined that, upon inspection by an authorized
service agency, the equipment has been modied, misused,
misapplied, improperly installed, or damaged in transit or by
re, ood or act of God. It also does not apply if the serial
nameplate has been removed, or if service is performed by unauthorized personnel. The prices charged by Wells
Bloomeld for its products are based upon the limitations
in this warranty. Seller’s obligation under this warranty is limited to the repair of defects without charge by a Wells
Bloomeld factory authorized service agency or one of its
sub-service agencies. This service will be provided on customer’s premises for non-portable models. Portable
models (a device with a cord and plug) must be taken or
shipped to the closest authorized service agency, transpor­tation charges prepaid, for service. In addition to restrictions
contained in this warranty, specic limitations are shown in the Service Policy and Procedure Guide. Wells Bloomeld
authorized service agencies are located in principal cities. This warranty is valid in the United States and Canada and
void elsewhere. Please consult your classied telephone
directory, your foodservice equipment dealer or contact:
Wells Bloomeld, LLC
10 Sunnen Dr., St. Louis MO 63143 USA
phone (314) 678-6314 or fax (314) 781-2714
for information and other details concerning warranty.
SERVICE POLICY AND PROCEDURE GUIDE and ADDITIONAL WARRANTY EXCLUSIONS
1. Resetting of safety thermostats, circuit breakers, over
load protectors, and/or fuse replacements are not covered by this warranty unless warranted conditions are the cause.
2. All problems due to operation at voltages or phase
other than specied on equipment nameplates are
not covered by this warranty. Conversion to correct voltage and/or phase must be the customer’s responsibility.
3. All problems due to electrical connections not made in accordance with electrical code requirements and wiring diagrams supplied with the equipment are not covered by this warranty.
4. Replacement of items subject to normal wear, to
include such items as knobs, light bulbs; and, normal
maintenance functions including adjustments of
thermostats, adjustment of micro switches and replacement of fuses and indicating lights are not covered by warranty.
5. Damage to electrical cords and/or plug due to exposure
to excessive heat are not covered by this warranty.
6. Full use, care, and maintenance instructions supplied with each machine. Noted maintenance and
preventative maintenance items, such as servicing and
cleaning schedules, are customer responsibility. Those miscellaneous adjustments noted are customer responsibility. Proper attention to preventative maintenance and scheduled maintenance procedures will prolong the life of the appliance.
7. Travel mileage is limited to sixty (60) miles from an Authorized Service Agency or one of its sub-service agencies.
8. All labor shall be performed during regular working
hours. Overtime premium will be charged to the buyer.
9. All genuine Wells replacement parts are warranted for ninety (90) days from date of purchase on non­warranty equipment. This parts warranty is limited only to replacement of the defective part(s). Any use of non-genuine Wells parts completely voids any warranty.
10. Installation, labor, and job check-outs are not
considered warranty and are thus not covered by this
warranty.
11. Charges incurred by delays, waiting time or operating restrictions that hinder the service technician’s ability to perform service are not covered by warranty. This includes institutional and correctional facilities.
SHIPPING DAMAGE CLAIM PROCEDURE
NOTE: For your protection, please note that equipment in this shipment was carefully inspected and packaged by skilled personnel before leaving the factory. Upon acceptance of this shipment, the transportation company assumes full responsi­bility for its safe delivery.
IF SHIPMENT ARRIVES DAMAGED:
1. VISIBLE LOSS OR DAMAGE: Be certain that any
visible loss or damage is noted on the freight bill or express receipt, and that the note of loss or damage is signed by the delivery person.
2. FILE CLAIM FOR DAMAGE IMMEDIATELY: Regardless of the extent of the damage.
3. CONCEALED LOSS OR DAMAGE: if damage is
unnoticed until the merchandise is unpacked, notify the
transportation company or carrier immediately, and le
“CONCEALED DAMAGE” claim with them. This
should be done within fteen (15) days from the date
the delivery was made to you. Be sure to retain the container for inspection.
Wells Bloomeld cannot assume liability for damage or loss
incurred in transit. We will, however, at your request, supply you with the necessary documents to support your claim.
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047 p/n 307538 OpM Free-Standing Drawer Warmer w/ Solid State Control
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TABLE OF CONTENTS
WARRANTY xi SPECIFICATIONS 1 FEATURES & OPERATING CONTROLS 2 PRECAUTIONS & GENERAL INFORMATION 3 AGENCY LISTING INFORMATION 3 INSTALLATION 4 OPERATION 6 CLEANING INSTRUCTIONS 10 TROUBLESHOOTING SUGGESTIONS 11 MAINTENANCE INSTRUCTIONS 12 PARTS & SERVICE 13 CUSTOMER SERVICE DATA 13
INTRODUCTION
Thank You for purchasing this Wells Bloomeld appliance.
Proper installation, professional operation and consistent maintenance of this appliance will ensure that it gives you the very best performance and a long, economical service life.
This manual contains the information needed to properly install this appliance, and to use and care for the appliance in a manner which will ensure its optimum performance.
MODELS
RWT-1HD, RWNT-1
RWT-2HD, RWNT-2
RWT-3HD, RWNT-3
SPECIFICATIONS
VOLTS
50/60 Hz 1ø
120 VAC 450 W 3.8 NEMA-5-15P
208/240 VAC 338/450 W 1.6/1.9 NEMA 6-15P
120 VAC 900 W 7.5 NEMA-5-15P
208/240 VAC 676/900 W 3.3/3.8 NEMA 6-15P
120 VAC 1350 W 11.3 NEMA-5-15P
208/240 VAC 1014/1350 W 4.9/5.6 NEMA 6-15P
WATTS AMPS POWER CORD
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FEATURES & OPERATING CONTROLS
DRAWER
SLIDE
DRAWER SLIDE
DRAWER
STOP
DRAWER
ROLLER
DRAWER ROLLERS
HEATING
ELEMENT
ROLLER CATCH
DRAWER
CATCH
DRAWER
GASKET
HUMITROL
RACK
DRAWER
INSERT PAN
AIR VENT CONTROL
ADJUSTABLE
LEG
POWER CORD
POWER SWITCH
CONTROL MODULE
LED READOUT
"PROCESS" KEY
INCREMENT AND
DECREMENT KEYS
ºF OR ºC INDICATORS
LOAD INDICATOR
CONTROL MODULE
PROCESS
IL1937, Rev. -, M047
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PRECAUTIONS AND GENERAL INFORMATION
This appliance is intended for use in commercial establishments only.
This appliance is intended No other use is recommended or authorized by the manufacturer or its agents.
Operators of this appliance must be familiar with the appliance use, limitations and associated restrictions. Operating instructions must be read and understood by all persons using or installing this appliance.
Cleanliness of this appliance is essential to good sanitation. Read and follow all included cleaning instructions and schedules to ensure the safety of the food product.
Disconnect this appliance from electrical power before performing any maintenance or servicing.
DO NOT submerge this appliance in water. This appliance is not jet stream approved. Do not direct water jet or steam jet at this appliance, or at any control panel or wiring. Do not splash or pour water on, in or
over any controls, control panel or wiring. Do not wash oor around
this appliance with water or steam jet.
Exposed surfaces of this appliance can be hot to the touch and may cause burns.
Heating element will be very hot when in use. Contact may cause serious burns.
The technical content of this manual, including any wiring diagrams,
schematics, parts breakdown illustrations and/or adjustment procedures, is intended for use by qualied technical personnel.
Any procedure which requires the use of tools must be performed by a
qualied technician.
This manual is considered to be a permanent part of the appliance. This manual and all supplied instructions, diagrams, schematics, parts
breakdown illustrations, notices and labels must remain with the
appliance if it is sold or moved to another location.
to prepare food for human consumption.
WARNING:
SHOCK HAZARD
All servicing requiring access to non-insulated electrical components must be performed by a factory authorized technician. DO NOT open any access panel which requires the use of tools. Failure to follow this warning can result in severe electrical
shock.
CAUTION:
RIS K OF DAM A GE
DO NOT connect or energize this appliance until all installation instructions are read and followed. Damage to the appliance will result if these instructions are not followed.
CAUTION:
HOT SURFACE
Exposed surfaces can be hot to the touch and may cause burns.
This appliance is made in the USA. Unless otherwise noted, this appliance has American sizes on all hardware.
This appliance conforms to NSF Standard 4 for sanitation only if installed in accordance with the supplied Installation Instructions and maintained according to the instructions in this manual.
This appliance is NSF approved for potentially hazardous foods.
This appliance is and Listed under UL File E6070 for 120V, 208V and 240V.
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AGENCY LISTING INFORMATION
STD 4
E6070
E6070
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INSTALLATION
NOTE: DO NOT discard
the carton or other packing
materials until you have inspected the appliance for hidden damage and tested it for proper operation. Refer to SHIPPING DAMAGE CLAIM PROCEDURE on the inside front cover of this manual.
WARNING:
RISK OF INJURY
Installation procedures must
be performed by a qualied technician with full knowledge
of all applicable electrical and plumbing codes. Failure can result in personal injury and property damage.
UNPACKING & INSPECTION
Carefully remove the appliance from the carton. Remove all
protective plastic lm, packing materials and accessories from the
Appliance before connecting electrical power or otherwise performing any installation procedure.
Carefully read all instructions in this manual and the Installation
Instruction Sheet packed with the appliance before starting any
installation.
Read and understand all labels and diagrams attached to the appliance.
Carefully account for all components and accessories before
discarding packing materials. Store all accessories in a convenient
place for later use.
COMPONENTS
1 - 3 ea. DRAWERS (qty. depends on model) 1 - 3 ea. HUMITROL RACKS (if ordered with unit)
SETUP
Setup the appliance only on a rm, level, non-combustible surface.
Verify local codes for requirements. Concrete, tile, terrazzo or metal surfaces are recommended. Metal over combustible material may not meet code for non-combustible surfaces.
Install adjustable legs or optional casters, one on each corner of the appliance, in the holes provided.
Verify that the unit sits rmly ON ALL FOUR LEGS. With a spirit level, check that the appliance is level front-to-back and side-to-side. With
the adjustable legs, adjust as required to level the appliance. All four
legs must be adjusted to rmly contact the oor in order to prevent
tipping.
If drawers were removed during installation, install drawer(s) in unit:
a. Check the roller catch inside the cabinet. The spring-loaded
roller arm must be extended.
b. With the front of the drawer assembly tipped downward,
engage the roller on the drawer with the cabinet drawer slide.
c. Raise the drawer to the horizontal position until the drawer-
mounted slide engages the dual roller assembly on the cabinet.
d. Slide the drawer in until the catch engages. The drawer should
remain tightly closed.
e. Slide the drawer out. The drawer stop should prevent the
drawer from coming all of the way out.
f. Install drawer insert pans.
Avoid storing ammable or combustible materials in, on or near the
appliance.
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INSTALLATION (continued)
ELECTRICAL
Refer to electrical specications on page 1. Circuit must meet or ex­ceed the amperage and wattage requirements listed.
120 Volt units require a properly grounded NEMA 5-15R receptacle:
208/240 Volt units require a properly grounded NEMA 6-15R
receptacle:
WARNING:
SHOCK HAZARD
All servicing requiring access to non-insulated electrical components must be performed by a factory authorized technician. DO NOT open any access panel which requires the use of tools. Failure to follow this warning can result in severe
electrical shock.
CAUTION:
RIS K OF DAM A GE
DO NOT connect or energize this appliance until all installation instructions are read and followed. Damage to the appliance will result if these instructions are not followed.
CAUTION:
SHOCK HAZARD
The ground prong of the power cord is part of a system designed to protect
you from electric shock in the
event of internal damage. DO NOT cut off the large round ground prong, or twist
a blade to t an existing
receptacle.
IMPORTANT:
Contact a licensed electrician to install and connect electrical power to the appliance.
IMPORTANT:
Damage due to being connected to the wrong voltage or phase is NOT covered by warranty.
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OPERATION
ºF
ºC
LOAD
4 Character
shows SETPOINT
temperature
LED Display:
Process Key:
Press to view
actual temperature
of cavity
Increment and Decrement Keys:
Press UP arrow to increase
Press DOWN arrow to decrease
ºF or ºC Indicator:
Lit to indicate if unit is configured for degrees Fahrenheit or degrees Celsius
Load Indicator:
Lit when output is energized
PROCESS
IL1932, Rev.-, M048
ºF
ºC
LOAD
CHANGE DISPLAY MODE:
Press and hold UP arrow and DOWN arrow keys for 10 seconds.
Release keys when display reads F C.
Within 3 seconds, press UP arrow or DOWN arrow key until desired indicator ( glows.
The new value will lock into memory 3 seconds after the last keystroke.
ºF or ºC)
HOLD
10 SEC.
PROCESS
IL1933, Rev. -, M048
CONTROL MODULE
SET DISPLAY MODE ( ºF or ºC)
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SET HEATING TEMPERATURE
PROCESS
ºF
ºC
LOAD
is displayed
IL1934, Rev.-, M048
SET SETPOINT TEMPERATURE:
Press an arrow key: UP arrow to increase DOWN arrow to decrease Release key when desired setpoint temperature
Reading is locked into memory 3 seconds after last key stroke
OPERATION (continued)
NORMAL OPERATION
LED Readout displays the setpoint temperature.
•
Minimum setpoint is 140ºF (60ºC).
•
LOAD indicator glows when heating element is energized.
•
Press “PROCESS” key to view actual temperature inside the warmer cavity
•
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OPERATION (continued)
CAUTION:
HOT SURFACE
Exposed surfaces can be hot to the touch and may cause burns.
NOTE: The chart below is intended as a guide ONLY. Your own experience with this appliance, type of foods and method of operation will enable you to determine the temperature control and air vent settings best suited to your operation.
HEATING OPTIONS
1. Moist heat with Humitrol Rack:
a. MOIST operation prevents food from drying out as heat is
applied to the warming chamber.
b. To set for MOIST operation, remove the Humitrol Rack from
bottom of drawer insert pan and carefully pour approximately
2 quarts of water (½” depth) into the pan. Reinstall rack.
c. When the drawer is closed, the Humitrol Rack allows water
vapor to rise through the stored product in the drawer. The
Humitrol Rack also decreases the sloshing effect of the water
in the pan when the drawer is opened.
d. Place the food directly on the rack. The rack is designed to
support the food off of the steam vents, where water droplets may form.
e. Check the water level in the pan periodically, and add water
when necessary.
f. Set the front air vent between fully closed and half-open.
Actual setting will depend upon the type and amount of product stored in the drawer, the temperature setting, and the frequency with which the drawer is opened.
2. Moist heat with pans: a. This Wells warmer is designed to accommodate any
combination of standard-size, steam table pans.
b. Place a small amount of water in drawer pan. Place the steam
table pans in the drawer pan.
c. Check the water level in the pan periodically, and add water
when necessary.
3. Dry heat: a. For some applications, you may want to store previously
prepared foods in a dry-heat environment. To do so, place the food directly into the empty (i.e. no water) drawer pan.
OPERATING CHART FOR DRAWER WARMERS
PRODUCT RECOMMENDED TYPE CONTROL AIR VENT TYPE STORAGE TEMP. OF HEAT SETTING SETTING
Hard Rolls 160-185ºF Dry 7-8 Full Open Soft Rolls 150-175ºF Moist 6-7 Open - ½ Vegetables 175-185ºF Moist 7-8 Open - ½ Meats 165-185ºF Dry 6-8 Full Open Fish 165-185ºF Moist 6-8 Closed Casseroles 150-175ºF Dry 6-7 Full Open Pies, Desserts 160-185ºF Dry 6-7 Full Open Taco Shells 150-170ºF Dry do not put water 4-6 Full Open Corn Chips 150-170ºF Dry in the pan 4-6 Full Open
<
8
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OPERATION (continued)
OPERATION
1. Determine the type of food to be warmed.
2. Refer to the chart on page 8 to determine the type of heat required.
3. Press power switch to ON. Set the air vent control for the type of heat, and set the controller setpoint to the desired temperature.
4. Allow warmer to pre-heat for approximately 30 minutes before use.
DO’S and DON’TS
1. DO Always use a drawer pan. DO NOT Place food directly into the warmer cavity.
2. DO Check water level in moist-operation warmer
frequently during use.
DO Use a Humitrol Rack or Insets to hold food for moist
operation.
3. DO Use warm water to add to the pan during moist operation. DO NOT Put ice into a warmer pan. Ice in the pan will cause condensation on the inside of the warmer cavity.
CAUTION:
HOT SURFACE
Exposed surfaces can be hot to the touch and may cause burns.
CAUTION:
SHOCK HAZARD
DO NOT splash or pour water onto control panel or wiring.
IMPORTANT:
DO NOT place food directly into the warmer cavity. Always use a drawer pan.
IMPORTANT: DO NOT put ice into a warmer pan. Ice in the pan will cause condensation on the inside of the warmer cavity. Damage caused by this type of condensation is NOT covered by warranty.
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CLEANING INSTRUCTIONS
IL1935, Rev. -, M048
CAUTION:
SHOCK HAZARD
Disconnect appliance from electric power before cleaning.
CAUTION:
HOT SURFACE
Exposed surfaces can be hot to the touch and may cause burns. Allow appliance to cool
before cleaning.
PRECAUTIONS: Press power switch OFF. Allow drawers to cool before proceeding.
Remove drawer pans and Humitrol racks.
FREQUENCY: Minimum -Daily
TOOLS: Warm water and mild detergent Clean cloth or sponge
1. Remove drawers from warmer:
a. Pull warmer drawer out until fully extended.
b. Slidengeralongleftandrightsliderailuntilyoureachthe
latches (located at the front end of the cabinet-mounted rails) Press down on both left and right latch.
c. Pull drawer away from warmer.
2. Clean drawers, drawer pans, Humitrol Racks and/or insets with
warm water and mild detergent. Rinse all components thoroughly with clear water. Dry all components prior to reinstalling them in warmer.
3. Sweep crumbs and other debris from warmer cavity.
4. Clean the outside of the unit by wiping with a clean cloth or sponge, warm water and mild detergent. Dry with a clean cloth, then wipe with a polish formulated for stainless steel.
5. It is important to keep the slide rails clear and free from debris. Periodic cleaning of the slide rails and other adjoining parts is necessary to assure smooth drawer operation.
6. Check drawer rollers. Be sure they roll freely and that the slide
rails are free from debris.
7. Be sure cabinet-mounted drawer catch roller is “up”, then re-install drawers.
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SYMPTOM POSSIBLE CAUSE SUGGESTED REMEDY
No lights or heat (all drawers)
No heat (one drawer)
Food dries out
Food gets soggy
Drawer falls open
Drawer falls out when opened
TROUBLESHOOTING SUGGESTIONS
Warmer unplugged Plug warmer into appropriate receptacle
Circuit breaker off or tripped Reset circuit breaker
Internal damage
Temperature control not set Set for desired temperature.
Internal damage
Humidity control (air vent) not set
Water in pan evaporated or low Add water to pan.
Food contacting water Use a Humitrol Rack
Water level too high Water should be no more than 1/2” deep
Humidity control (air vent) not set
Catch roller not extended before closing drawer
Drawer catch damaged
Drawer stop dirty Clean and lubricate drawer stop
Drawer stop damaged
Contact an Authorized Wells Service Agency for repairs.
Contact an Authorized Wells Service Agency for repairs.
OPEN air vent for dry operation.
CLOSE air vent for moist operation.
OPEN air vent for dry operation.
CLOSE air vent for moist operation.
Be sure catch roller is extended before installing drawer.
Contact an Authorized Wells Service Agency for repairs.
Contact an Authorized Wells Service Agency for repairs.
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MAINTENANCE INSTRUCTIONS
1
6
5
4
2
3
1
1
2
2
8
9
3
7
IL1936, Rev. -, M048
CAUTION:
SHOCK HAZARD
Disconnect appliance from electric power before cleaning.
CAUTION:
HOT SURFACE
Exposed surfaces can be hot to the touch and may cause burns. Allow appliance to cool
before servicing.
ADJUSTMENTS AND LUBRICATION
PRECAUTIONS: Turn control knob to OFF. Unplug warmer
Allow drawers to cool before proceeding.
Remove drawer pans and Humitrol racks
FREQUENCY: Minimum - Every 2 weeks recommended.
TOOLS: Screwdrivers, Phillips (+) and at blade (-).
Nut drivers, 3/8” and 7/16”.
Food-grade lubricant.
1. Check slides on cabinet and drawers for cleanliness.
2. Check all rollers on cabinet and drawers for cleanliness and
tightness. Lubricate.
3. Check cabinet drawer stops for operation. Stops must “snap”
down positively. Clean and adjust as required.
4. Check cabinet heating element fasteners for tightness.
5. Check all cabinet drawer catches for tightness and operation.
Lubricate. Be certain roller is “out” before attempting to install drawer.
6. Check temperature sensor. Sensor must be securely mounted in
the appropriate holder.
7. Check drawer faceplate and handle fasteners for tightness.
8. Check drawer catch clip for tightness.
9. Examine condition of gasket. Arrange repairs for torn or damaged drawer gaskets.
10. Reinstall drawers and check for proper operation.
Procedure is complete.
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PARTS & SERVICE
DESCRIPTION PART NO.
HUMITROL RACK 5C-20624 PAN, STAINLESS (ALL EXCEPT RWN) 5C-21488 PAN, STAINLESS (RWN ONLY) 5C-22228
LEG KIT, 4” PLASTIC (SET OF 4) 5D-20314 LEG KIT, 4” METAL (SET OF 4) 5D-20563 LEG KIT, 6” METAL (SET OF 4) 5C-21607
CASTER KIT 10” HIGH (SET OF 4) 5C-21034 CASTER KIT 3-1/2” HIGH (SET OF 4) 5C-21947 CASTER KIT 2-1/4” HIGH (SET OF 4) 5C-22025
IMPORTANT: Use only factory authorized service parts.
For factory authorized service, or to order factory authorized replacement parts, contact your Wells authorized service agency, or call:
Wells Bloomeld, LLC
10 Sunnen Drive St. Louis, MO 63143
Service Parts Dept.
phone: (314) 678-6314 fax: (314) 781-2714
Service Parts Department can supply you with the name and telephone number of the WELLS AUTHORIZED SERVICE AGENCY nearest you.
CUSTOMER SERVICE DATA
please have this information available if calling for service
RESTAURANT _____________________________ LOCATION _____________ INSTALLATION DATE ________________________ TECHNICIAN ___________ SERVICE COMPANY ________________________________________________ ADDRESS ___________________________ STATE ______ ZIP__________ TELEPHONE NUMBER (_____)_____-_________
EQUIPMENT MODEL NO. _______________ EQUIPMENT SERIAL NO. _______________
VOLTAGE: (check one)  120  208  240
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WELLS BLOOMFIELD, LLC
10 Sunnen Dr., St. Louis, MO 63143
telephone: 314-678-6314
fax: 314-781-2714
www.wellsbloomfield.com
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