Wells HRCP-7500 Installation Manual

Model HRCP-7200
WELLS MANUFACTURING
10 Sunnen Dr., St. Louis, MO 63143
telephone: 314-678-6314
fax: 314-781-2714
www.wellsbloomfield.com
OPERATIONS MANUAL
AND COLD PANS:
AND DROP-IN HOT
AND COLD PANS
WITH SLOPED TOPS:
INSTALLATION, USE &
CARE, SERVICE AND
WIRING DIAGRAMS
406
DROP-IN HOT
HRCP-7100 HRCP-7200 HRCP-7300 HRCP-7400 HRCP-7500 HRCP-7600
HRCP-7100ST HRCP-7200ST HRCP-7300ST HRCP-7400ST HRCP-7500ST HRCP-7600ST
INCLUDES:
IMPORTANT: DO NOT DISCARD THIS MANUAL
This manual is considered to be part of the appliance and is to be given to the OWNER or MANAGER of the restaurant, or to the person responsible for TRAINING OPERATORS of
THIS MANUAL MUST BE READ AND UNDERSTOOD BY ALL PERSONS U S ING OR
INSTALLING THIS APPLIANCE. Contact your WELLS DEALER if you have any
questions concerning installation, operation or maintenance of this equipment.
p/n 2M-304942 Rev. H M406 131009
LIMITED WARRANTY STATEMENT
Unless otherwise specified, all commercial cooking equipment manufactured by WELLS MANUFACTURING is warranted against defects in materials and workmanship for a period of one year from the date of original installation or 18 months from the date of shipment from our factory, whichever comes first, and is for the benefit of the original purchaser only. THIS WARRANTY IS THE COMPLETE AND ONLY WARRANTY, EXPRESSED OR IMPLIED IN LAW OR IN FACT, INCLUDING BUT NOT LIMITED TO, WARRANTIES OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE, AND/OR FOR DIRECT, INDIRECT OR CONSEQUENTIAL DAMAGES IN CONNECTION WITH WELLS BLOOMFIELD PRODUCTS. This warranty is void if it is determined that, upon inspection by an authorized service agency, the equipment has been modified, misused, misapplied, improperly installed, or damaged in transit or by fire, flood or act of God. It also does not apply if the serial nameplate has been removed, or if service is performed by unauthorized personnel. The pric­es charged by Wells Manufacturing for its products are
based upon the limitations in this warranty. Seller’s obligation under this warranty is limited to the repair of defects without charge by a Wells Manufacturing factory authorized service agency or one of its sub-service agencies. This service will be provided on customer’s premises for non-portable models. Portable models (a device with a cord and plug) must be taken or shipped to the closest authorized service agency, transportation charg­es prepaid, for service. In addition to restrictions con­tained in this warranty, specific limitations are shown in the Service Policy and Procedure Guide. Wells Manufacturing authorized service agencies are located in principal cities. This warranty is valid in the United States and Canada and void elsewhere. Please consult your classified telephone directory, your foodservice equipment dealer or contact:
10 Sunnen Dr., St. Louis MO 63143 USA
phone (314) 678-6314 or fax (314) 781-2714
for information and other details concerning warranty.
Wells Manufacturing
SERVICE POLICY, PROCEDURE GUIDE and ADDITIONAL WARRANTY EXCLUSIONS
1. Resetting of safety thermostats, circuit breakers, over load protectors, and/or fuse replacements are not covered by this warranty unless warranted conditions are the cause.
2. All problems due to operation at voltages or phase other than specified on equipment nameplates are not covered by this warranty. Conversion to correct voltage and/or phase must be the customer’s responsibility.
3. All problems due to electrical connections not made
in accordance with electrical code requirements and wiring diagrams supplied with the equipment are
not covered by this warranty.
4. Replacement of items subject to normal wear, to include such items as knobs, light bulbs; and, normal maintenance functions including adjustments of thermostats, adjustment of micro switches and replacement of fuses and indicating lights are not covered by warranty.
5. Damage to electrical cords and/or plug due to exposure
to excessive heat are not covered by this warranty.
6. Full use, care, and maintenance instructions supplied with each machine. Noted maintenance and
preventative maintenance items, such as servicing and
cleaning schedules, are customer responsibility. Those miscellaneous adjustments noted are customer responsibility. Proper attention to preventative maintenance and scheduled maintenance procedures will prolong the life of the appliance.
7. Travel mileage is limited to sixty (60) miles from an Authorized Service Agency or one of its sub-service agencies.
8. All labor shall be performed during regular working hours. Overtime premium will be charged to the buyer.
9. All genuine Wells replacement parts are warranted for ninety (90) days from date of purchase on non­warranty equipment. This parts warranty is limited only to replacement of the defective part(s). Any use of
non-genuine Wells parts completely voids any
warranty.
10. Installation, labor, and job check-outs are not
considered warranty and are thus not covered by this warranty.
11. Charges incurred by delays, waiting time or operating
restrictions that hinder the service technician’s ability to perform service are not covered by warranty. This includes institutional and correctional facilities.
M406 p/n 2M-304942 Owners Manual HRCP-Series Heated Cold Pans
SHIPPING DAMAGE CLAIM PROCEDURE
NOTE: For your protection, please note that equipment in
this shipment was carefully inspected and packaged by skilled personnel before leaving the factory. Upon acceptance of this shipment, the transportation company assumes full responsibility for its safe delivery. IF SHIPMENT ARRIVES DAMAGED:
1. VISIBLE LOSS OR DAMAGE: Be certain that any
visible loss or damage is noted on the freight bill or express receipt, and that the note of loss or damage is signed by the delivery person.
2. FILE CLAIM FOR DAMAGE IMMEDIATELY: Regardless of the extent of the damage.
3. CONCEALED LOSS OR DAMAGE: if damage is unnoticed until the merchandise is unpacked, notify the transportation company or carrier immediately, and file “CONCEALED DAMAGE” claim with them. This should be done within fifteen (15) days from the date the delivery was made to you. Be sure to retain the container for inspection.
Wells Manufacturing cannot assume liability for damage or loss incurred in transit. We will, however, at your request, supply you with the necessary documents to support your claim.
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TABLE OF CONTENTS
WARRANTY , SHIPPING DAMAGE PROCEDURE………… xi
INTRODUCTION & SPECIFICATIONS ................................ 1
FEATURES & OPERATING CONTROLS ............................ 2
PRECAUTIONS & GENERAL INFORMATION .................... 3
AGENCY LISTING INFORMATION ..................................... 4
INSTALLATION ............................................................ 5, 6, 7
OPERATION ...................................................................... 8, 9
CLEANING INSTRUCTIONS ............................................... 10
TROUBLESHOOTING SUGGESTIONS .............................. 11
MAINTENANCE INSTRUCTIONS .............................12, 13, 14
WIRING & REFRIG. DIAGRAM............................................. 15
BLANK PAGE FOR NOTES.................................................. 16
ACCESSORY PARTS & SERVICE ...................................... 17
CUSTOMER SERVICE DATA ............................................. 17
INTRODUCTION
Thank you for purchasing this Wells Manufacturing appliance.
Proper installation, professional operation and consistent maintenance of this appliance will ensure that it gives you the very best performance and a long, economical service life.
This manual contains the information needed to properly install, use and care for this appliance t in a manner which will guarantee its optimum performance.
ELECTRICAL & REFRIGERATION SPECIFICATIONS
WARMER REFRIGERATION
MODEL VOLTS KW 1ø AMPS HP VOLTS 1ø AMPS REFRIGERANT
HRCP-7100 HRCP-7100ST
HRCP-7200 HRCP-7200ST
HRCP-7300 HRCP-7300ST
HRCP-7400 HRCP-7400ST
HRCP-7500 HRCP-7500ST
M406 p/n 2M-304942 Owners Manual HRCP-Series Heated Cold Pans
HRCP-7600 HRCP-7600ST
NOTE: For equipment and cut-out dimensions, refer to the Installation Instructions provided with each unit.
208/240
60Hz
208/240
60Hz
208/240
60Hz
208/240
60Hz
208/240
60Hz
208/240
60Hz
1.9/2.5 9.1/10.4 1/4
1.9/2.5 9.1/10.4 1/4
3.0/4.0 14.4/16.6 1/3 120 60Hz 5.6 R-404a
3.8/5.0 18.3/20.8 1/2 120 60Hz 8.9 R-404a
6.0/8.0 28.9/33.3 3/4 120 60Hz 15.2 R-404a
6.0/8.0 28.9/33.3 3/4 120 60Hz 15.3 R-404a
120 60Hz
120 60Hz
4.9 R-134a
4.9 R-134a
POWER SUPPLY
REQUIREMENT
3-wire: L1, L2, N
#10 AWG min. 60ºC
3-wire: L1, L2, N
#10 AWG min. 60ºC
3-wire: L1, L2, N
#10 AWG min. 60ºC
3-wire: L1, L2, N
#10 AWG min. 60ºC
3-wire: L1, L2, N
#8 AWG min. 60ºC
3-wire: L1, L2, N
#8 AWG min. 60ºC
1
FEATURES & OPERATING CONTROLS
N
A
I
RFLOW
WATER LEVEL PROBES (inside pan)
PS-304943
AUTOFILL
BACKFLOW
PREVENTER
2V-47650
ELECTRICAL
SUPPLY INLET
CONTROL
ASSEMBLY
(rotated 90° to
show detail)
AUTOFILL TUBE
P2-46587
AUTOFILL TUBE CONNECTION
WATER SUPPLY CONNECTION
MANUAL RESET OVER-TEMP SAFETY NOTE: Reset is on bottom of element and is accessible from outside bottom of tank.
2T-304944
COLD OPERATION
set selector to COLD position cold pan temperature factory set run until 30 minutes before adding pre-chilled product
HOT OPERATION
set selector to HOT position turn thermostat dial to desired water bath position pan fills with water automatically
SWITCHING FROM HOT TO COLD OPERATION
set selector to OFF position drain hot water and allow to cool NEVER SELECT COLD OPERATION WHEN WATER REMAINS IN PAN
WELLS MANUFACTURING COMPANY . ST. LOUIS, MO USA
TEMPERATURE CONTROL
Thermal Control, 36” Capillary: 2T-304937
Thermal Control, 48” Capillary: 2T-304937A
HOT OPERATION
Knob: 2R-Y7690
ELEMENT COVER
PAN RAIL SUPPORT
HEATING ELEMENT
2N-304144; 2.5KW; 7100, 7200, 7400 2N-304145; 4.0KW; 7300, 7500, 7600
AIR
FLOW
INDICATOR - COLD OPERATION SELECTOR - COLD - OFF - HOT INDICATOR - HOT OPERATION INDICATOR - HEATING
LCD READOUT
“ ” KEY (INCREASE)
“SET” KEY
“ ” KEY (INCREASE)
“ ” KEY (DECREASE)
2E-Z17505
PAN RAIL (NSF 4 POSITION)
PAN RAIL (NSF 7 POSITION)
ADAPTER BAR
O3-303100
DRAIN SCREEN
P2-31869
DRAIN
DRAIN
2V-47847
VALVE
REFRIGERATIO CONDENSER
REFRIGERATION TEMPERATURE CONTROL
2E-Z17505
2J-40563
2E-304936
2J-31157
2J-30385
IL2693b
M406 p/n 2M-304942 Owners Manual HRCP-Series Heated Cold Pans
NOTE: Model HRCP-7300 shown. Models in series HRCP-ST slope tops are similar.
Parts Not Shown:
2E-302789 CONTACTOR 50A 3 PHASE 208
2E-Z17956 SOLENOID VALVE 1/4NPT 240
2E-304938 CONTROL WATER LEVEL HRCP
2E-305479 FUSE CLASS T TYPE JJS 15A
2E-37465 TERM BLOCK 3POLE 85AMP
2E-70889 RELAY 30AMP 120V
WS-23316 PAN RAIL FOR HRCP-7400
2
PRECAUTIONS AND GENERAL INFORMATION
This appliance is intended for use in commercial establishments only, and is intended consumption. Food may be held either hot or cold. No other use is recommended or authorized by the manufacturer or its agents.
Operators of this appliance must be familiar with the appliance use, limitations and associated restrictions. Operating instructions must be read and understood by all persons using or installing this appliance.
For hot operation, the appropriate water level must be maintained at all times. Food must be kept in appropriate inserts. Never place food directly into the tank.
Cleanliness of this appliance is essential to good sanitation. Read and follow all included cleaning instructions and schedules to ensure the safety of the food product.
Disconnect this appliance from electrical power before performing any maintenance or servicing.
DO NOT submerge this appliance in water. This appliance is not jet stream approved. Do not direct water jet or steam jet at this appliance, or at any control panel or wiring. Do not splash or pour water on, in or over any controls, control panel or wiring. Do not wash floor around this appliance with water or steam jet.
Do not operate this appliance if the control panel is damaged. Call your Authorized Wells Service Agent for service.
The technical content of this manual, including any wiring diagrams, schematics, parts breakdown illustrations and/or adjustment procedures, is intended for use by qualified technical personnel.
Any procedure which requires the use of tools must be performed by a qualified technician.
This manual is considered to be a permanent part of the appliance. This manual and all supplied instructions, diagrams, schematics, parts breakdown illustrations, notices and labels must remain with the appliance if it is sold or moved to another location.
This appliance is made in the USA. Unless otherwise noted, this appliance uses all American-sized hardware.
to hold previously prepared food for human
WARNING:
ELECTRIC
All servicing requiring access to non-insulated electrical components must be performed by a factory authorized technician. DO NOT open any access panel which requires the use of tools. Failure to follow this warning can result in severe electrical
shock.
SHOCK HAZARD
CAUTION:
RISK OF
DO NOT connect or energize this appliance until all installation instructions are read and followed. Damage to the appliance will result if these instructions are not followed.
DAMAGE
CAUTION:
HOT SURFACE
Exposed surfaces can be hot to the touch and may cause burns.
M406 p/n 2M-304942 Owners Manual HRCP-Series Heated Cold Pans
3
AGENCY LISTING INFORMATION
This appliance is performance tested to NSF Standard 4 for holding hot
STD 4
STD 7
UL197
UL471
foods. This appliance conforms to NSF Standard 4 for sanitation only if
installed in accordance with the supplied Installation Instructions and
maintained according to the instructions in this manual.
This appliance performance tested to NSF Standard 7 for storage of potentially hazardous foods. This appliance meets NSF Standard 7 only when the pan rails are installed in the lowest position.
HRCP units are ETL listed for US and Canada
HRCP units are evaluated to UL standards 197 and 471.
Components used in the manufacture of this unit are Underwriters Laboratory recognized.
M406 p/n 2M-304942 Owners Manual HRCP-Series Heated Cold Pans
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