Wells H-636, H-336, H-706 User Manual

WELLS MANUFACTURING COMPANY
2 ERIK CIRCLE, P. O. Box 280
Verdi, NV 89439
Customer Service (775) 345-0444 Ext.502
fax: (775) 345-0569
www.wellsbloomfield.com
OPERATION MANUAL
for
BUILT -IN
ELECTRIC HOTPLATES
222
Models: H-336, H-636 and H-706
Includes
INSTALLATION
USE & CARE
Model H-636
p/n 303734 Rev. (-) M222 031401 cps
IMPORTANT: DO NOT DISCARD THIS MANUAL
MANAGER of the restaurant, or to the person responsible for TRAINING OPERATORS of
this appliance. Additional manuals are available from your WELLS DEALER.
THIS MANUAL MUST BE READ AND UNDERSTOOD BY ALL PERSONS USING OR
INSTALLING THIS APPLIANCE. Contact your WELLS DEALER if you have any
questions concerning installation, operation or maintenance of this equipment.
LIMITED WARRANTY STATEMENT
Unless otherwise specified, all commercial cooking equip­ment manufactured by WELLS MFG. CO. is warranted against defects in materials and workmanship for a period of one year from the date of original installation or 18 months from the date of shipment from our factory, whichever comes first, and is for the benefit of the original purchaser only. THIS WARRANTY IS THE COMPLETE AND ONLY WAR­RANTY, EXPRESSED OR IMPLIED IN LAW OR IN FACT, INCLUDING BUT NOT LIMITED TO, WARRANTIES OF MERCHANTABILITY OR FITNESS FOR ANY PARTICU­LAR PURPOSE, AND/OR FOR DIRECT, INDIRECT OR CONSEQUENTIAL DAMAGES IN CONNECTION WITH WELLS MFG. CO. PRODUCTS. This warranty is void if it is determined that, upon inspection by an authorized service agency, the equipment has been modified, misused, misap­plied, improperly installed, or damaged in transit or by fire, flood or act of God. It also does not apply if the serial name­plate has been removed, or if service is performed by unau-
SERVICE POLICY AND PROCEDURE GUIDE
ADDITIONAL WARRANTY EXCLUSIONS
1. Resetting of safety thermostats, circuit breakers, over load protectors, and/or fuse replacements are not covered by this wa rranty unless warranted conditions are the cause.
2. All problems due to operation at voltages or phase other than specified on equipment nameplates are not covered by this warranty. Conversion to correct voltage and/or phase must be the customer’s responsibility.
3. All problems due to electrical connections not made
in accordance with electrical code requirements and wiring diagrams supplied with the equipment are
not covered by this warranty.
4. Replacement of items subject to normal wear, to include such items as knobs, light bulbs; and, normal maintenance functions including adjustments of thermostats, adjustment of micro switches and replacement of fuses and indicating lights are not covered by warranty.
5. Damage to electrical cords and/or plug due to exposure to excessive heat are not covered by this warranty.
6. Full use, care, and maintenance instructions supplied with each machine. Noted maintenance and
preventative maintenance items, such as servicing and
thorized personnel. The prices charged by Wells Mfg. Co. for its products are based upon the limitations in this war­ranty. Seller’s obligation under this warranty is limited to the repair of defects without charge by a Wells Mfg. Co. factory authorized service agency or one of its sub-service agen­cies. This service will be provided on customer’s premises for non-portable models. Portable models (a device with a cord and plug) must be taken or shipped to the closest au­thorized service agency, transportation charges prepaid, for service. In addition to restrictions contained in this warranty, specific limitations are shown in the Service Policy and Pro­cedure Guide. Wells Mfg. Co. authorized service agencies are located in principal cities. This warranty is valid in the United States and Canada and void elsewhere. Please con­sult your classified telephone directory, your foodservice equipment dealer or write the Factory Service Department, Wells Manufacturing Company, P.O. Box 280, Verdi, Ne­vada 89439, phone (775) 345-0444 or (888) 492-2782, for information and other details concerning warranty.
cleaning schedules, are customer responsibility. Those miscellaneous adjustments noted are customer responsibility. Proper attention to preventative maintenance and scheduled maintenance procedures will prolong the life of the appliance.
7. Travel mileage is limited to sixty (60) miles from an Authorized Service Agency or one of its sub-service agencies.
8. All labor shall be performed during regular working hours. Overtime premium will be charged to the buyer.
9. All genuine Wells replacement parts are warranted for ninety (90) days from date of purchase on non­warranty equipment. This parts warranty is limited only to replacement of the defective part(s). Any use of
non-genuine Wells parts completely voids any
warranty.
10. Installation, labor, and job check-outs are not
considered warranty and are thus not covered by this warranty.
11. Charges incurred by delays, waiting time or operating
restrictions that hinder the service technician’s ability to perform service are not covered by warranty. This includes institutional and correctional facilities.
SHIPPING DAMAGE CLAIM PROCEDURE
NOTE: For your protection, please note that equipment in
this shipment was carefully inspected and packaged by skilled personnel before leaving the factory. Upon accep­tance of this shipment, the transportation company assumes full responsibility for its safe delivery. IF SHIPMENT ARRIVES DAMAGED:
1. VISIBLE LOSS OR DAMAGE: Be certain that any visible loss or damage is noted on the freight bill or express receipt, and that the note of loss or damage is signed by the delivery person.
2. FILE CLAIM FOR DAMAGE IMMEDIATELY:
Regardless of the extent of the damage.
3. CONCEALED LOSS OR DAMAGE: if damage is unnoticed until the merchandise is unpacked, notify the transportation company or carrier immediately, and file “CONCEALED DAMAGE” claim with them. This should be done within fifteen (15) days from the date the delivery was made to you. Be sure to retain the container for inspection.
Wells Manufacturing cannot assume liability for damage or loss incurred in transit. We will, however, at your request, supply you with the necessary documents to support your claim.
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TABLE OF CONTENTS
WARRANTY xi SPECIFICATIONS 1 FEATURES & OPERATING CONTROLS 2 PRECAUTIONS & GENERAL INFORMATION 3 AGENCY APPROVAL INFORMATION 3 INSTALLATION 4 OPERATION 5 CLEANING INSTRUCTIONS 6 TROUBLESHOOTING 7 PARTS & SERVICE 9 CUSTOMER SERVICE DATA 9
INTRODUCTION
Thank You for purchasing this Wells Manufacturing Co. appliance. Proper installation, professional operation and consistent maintenance of this equipment will ensure that
it gives you the very best performance and a long, economical service life. This manual contains the information needed to properly install this equipment, and to use and care for
the equipment in a manner which will ensure its optimum performance.
SPECIFICATIONS
MODEL ELEMENT VOLTS AMPS kW *DIMENSIONS H-336 Single 8” Coil 208 V 1ø 9.4 A 2.0 kW 10” outside diameter
240 V 1ø 10.8A 2.6 kW H-636 Dual 8” Coils 208 V 1ø 18.8 A 3.9 kW 14-3/4” W x 23-1/2” D 240 V 1ø 21.7 A 5.2 kW H-706 Dual 9” 208 V 1ø 14.4 A 3.0 kW 14-3/4” W x 23-1/2” D
french plates 240 V 1ø 16.7 A 4.0 kW
* Refer to Installation Instructions for cutout dimensions
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FEATURES & OPERATING CONTROLS
WELLSLOKS
Fig. 2 Wellsloks
Heating Element
Fig. 1 Built-In Electric Hotplate - Features & Operating Controls
Heating
Element Support
Element
Drip Pan
(Lifted)
Name Plate
Wellslok
Indicator
Hotplate Unit
Control Unit
Light
Temperature Control
HOTPLATE UNIT:
n Heating Element Provides heat for food preparation Coil-type elements rotate for access to drip pan Note: Solid (french plate) elements on model H-706 do not lift
n Element Support * Holds coil-type element in proper position n Drip Pan* Collects drippings and holds element support
Also deflects heat from element for more efficient cooking n Wellslok Mounts hotplate unit to
counter
CONTROL UNIT:
n Temperature Control Infinite switch to control temperature of heating element
n Indicator Light Glows any time temperature control is on
n Name Plate Lists manufacturer, model number and serial number Also lists voltage and wattage rating
* not used on model H-706
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PRECAUTIONS AND GENERAL INFORMATION
This appliance is intended for use in commercial establishments only.
This appliance is intended No other use is recommended or authorized by the manufacturer or its agents.
Operators of this appliance must be familiar with the appliance use, limitations and associated restrictions. Operating instructions must be read and understood by all persons using or installing this appliance.
Cleanliness of this appliance is essential to good sanitation. Read and follow all included cleaning instructions and schedules to ensure the safety of the food product.
Hotplates with coil-type heating elements must be operated with drip pan and element support properly installed.
Disconnect the hotplate from electrical power before performing any maintenance or servicing.
DO NOT splash or pour water over or into interior of hotplate, control panel or wiring.
The technical content of this manual, including any wiring diagrams, schematics, parts breakdown illustrations and/or adjustment procedures, is intended for use by qualified technical personnel.
Any procedure which requires the use of tools must be performed by a qualified technician.
This manual is considered to be a permanent part of the appliance. This manual and all supplied instructions, diagrams, schematics, parts breakdown illustrations, notices and labels must remain with the appliance if it is sold or moved to another location.
This appliance is made in the USA. Unless otherwise noted, this appliance has American sizes on all hardware.
to prepare food for human consumption.
WARNING: Electric Shock hazard
All servicing requiring access to non-insulated electrical components must be performed by a factory authorized technician. DO NOT open any access panel which requires the use of tools. Failure to follow this warning can result in severe electrical shock.
CAUTION: Risk of Damage
DO NOT connect and/or energize this appliance until all installation instructions are read and followed. Damage to the appliance will result if these instructions are not followed.
AGENCY APPROVAL INFORMATION
This appliance conforms to NSF Standard 4 for sanitation only if installed in accordance with the supplied Installation Instructions.
This appliance is Underwriters Laboratory recognized (R ). Since this appliance is only a single component of a complete installation, the finished installation of this R unit requires additional evaluations to Underwriters Laboratory standards.
This unit is designed to be installed in a metal counter only.
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STD 4
INSTALLATION
Fig. 3 Set the Wellsloks
NOTE: DO NOT discard the carton or other packing materials until you have inspected the appliance for hidden damage and tested it for proper operation. Refer to SHIPPING DAMAGE CLAIM PROCEDURE on the inside front cover of this manual.
IMPORTANT:
Water damage caused by failure to seat Wellsloks or failure to install gasket or to seal flange to counter is NOT covered by warranty
IMPORTANT:
Contact a licensed electrician to install and connect electrical power to the hotplate.
IMPORTANT:
Damage due to being connected to the wrong voltage or phase is NOT covered by Warranty.
UNPACKING & INSPECTION
Carefully remove the hotplate from the carton. Remove all protective plastic film, packing materials and accessories from the hotplate before connecting the hotplate to electrical power or other­wise performing any installation procedure.
Carefully read all instructions in this manual and the Installation Instruction Sheet packed with the hotplate before starting any installation.
Read and understand all labels and diagrams attached to the hotplate.
Carefully account for all components and accessories before discarding packing materials. Store all accessories in a convenient place for later use.
PREPARATION
Carefully the Installation Instruction Sheet packed with the hotplate for cutout dimensions and restrictions.
Hotplate must be installed in a metal counter only. Supplied gasket must be installed under the mounting flange, and the
Wellsloks turned out to seal the hotplate and control unit to the counter.
Apply a thin bead of food-grade silicone sealant where the flange meets the counter.
ELECTRICAL
Hotplate must be installed by a licensed electrician in accordance with all applicable codes and ordinances.
Refer to the nameplate. Verify the electrical service power. Voltage and phase must match the nameplate specifications. Connecting the hotplate to the wrong voltage can severely damage the equipment or cause noticeably decreased performance.
The ground lug of the hotplate and control unit must be connected to a suitable building ground.
INSTALLATION NOTE: The installation of R units requires additional evaluations to Underwriters Laboratory standards.
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OPERATION
OFF
2
3
4
5
6
7
8
Fig 4. Temperature Control
GENERAL OPERATIONAL NOTES
Carefully read the description of the hotplate operation on the specification sheet.
DO NOT attempt to perform any maintenance or service unless the hotplate is disconnected from electrical power.
DO turn the circuit breaker for the hotplate off before cleaning, servicing or performing any maintenance.
DO NOT use sharp objects or metal implements to clean the heating element(s).
DO use a plastic spatula or plastic scouring pad to remove burned-on food product.
OPERATION
Each heating element is controlled by an infinite switch temperature control: OFF removes power from the element LOW thru 8 are temperature settings Higher numbers indicate higher temperatures There is a continuous range of settings between LOW and HI HI is a continuous ON setting
The indicator light will glow any time the temperature control is on.
Cooking Recommendations:
Save energy by turning the temperature control off any time the hotplate is not in use. The coil-type heating elements will provide full heat within 30 seconds, while french plate heating elements will reach full heat within 2 minutes, making it unnecessary to leave the unit on during intermittent use.
Each heating element can hold up to a 16 quart pot or pan. For efficient heating of food product, pots and pans should be no more than 10” in diameter.
Maximize the efficiency of solid (french plate) elements by using flat­bottom pots and pans.
Stir thick liquids frequently to maintain a consistent temperature.
CAUTION:
Hot Surface
Exposed surfaces can be hot to the touch and may cause burns.
0
L
HI
IMPORTANT: The dial markings are an INDICATION of temperature only. The temperature of the food product depends on many factors, including the size, shape and material of the food container, and the quantity and consistency of the food product.
O
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CLEANING INSTRUCTIONS
CAUTION:
Electric Shock Hazard
Disconnect hotplate from electric power before cleaning.
CAUTION: Burn Hazard
Allow hotplate element and cabinet to cool completely before cleaning.
CAUTION:
Electric Shock Hazard
Do not submerge hotplate in water.
IMPORTANT: DO NOT spill or pour water into interior of hotplate.
IMPORTANT: DO NOT spill or pour water into controls, control panel or wiring.
DO NOT submerge hotplate in water. Damage to internal components will occur. Damage to internal components from water damage is NOT covered by warranty.
DO NOT use metal implements, steel wool or metal scouring pads to clean heating elements.
PREPARATION
Unplug or disconnect hotplate from electrical power before cleaning. Allow hotplate to cool completely before cleaning.
FREQUENCY
Daily
TOOLS
Plastic Spatula and Plastic Scouring Pad Clean Cloth or Sponge Mild Detergent or Cleaner Formulated for Stainless Steel Warm Water
CLEANING
Disconnect hotplate from electrical power and allow heating elements to cool completely before cleaning.
COILED HEATING ELEMENTS: Lift coiled heating elements and remove drip pans. Clean drip pans
with a plastic spatula or plastic scouring pad, mild detergent and warm water. DO NOT use metal implements, steel wool or metal scouring pads to clean drip pans. Rinse drip pans by wiping with a clean cloth or sponge dampened with clean water.
Clean heating elements with a plastic spatula or plastic scouring pad, mild detergent and warm water. DO NOT use metal implements, steel wool or metal scouring pads to clean elements. Rinse by wiping with a clean cloth or sponge dampened with clean water.
Reinstall drip pans and gently lower heating element. FRENCH PLATE HEATING ELEMENTS:
French plate elements do not lift. Clean heating elements with a plastic spatula or plastic scouring pad, mild detergent and warm water. DO NOT use metal implements, steel wool or metal scouring pads to clean elements. Rinse by wiping with a clean cloth or sponge dampened with clean water.
Dry exposed portions of hotplate unit and control unit by wiping with a clean soft dry cloth.
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TROUBLESHOOTING
SYMPTOM
Hotplate won’t heat
One or more sections won’t heat
Hotplate not hot enough
POSSIBLE CAUSE
Disconnect OFF or circuit breaker tripped
Temperature control not on
Damaged temperature control, element or other internal component
Temperature control not set Operating 208/240V unit at 120V
Damaged temperature control, element or other internal component
SUGGESTED REMEDY
Turn disconnect ON Check / reset circuit breaker
Turn temperature control to desired setting
Contact Authorized Wells Service Agency for repairs
Adjust for desired temperature Be sure supply voltage
matches nameplate voltage Contact Authorized Wells
Service Agency for repairs
NOTE: There are no user serviceable components in this appliance. In all cases of damage or component malfunction, contact your Authorized Wells Service Agency for repairs.
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PARTS & SERVICE
DESCRIPTION SERVICE PART NO.
Drip Tray, 8” for H-636 21705 Element Support, H-636, H-656 500039
IMPORTANT: Use only factory authorized service parts.
For factory authorized service, or to order factory authorized replacement parts, contact your Wells authorized service agency, or call:
Wells Manufacturing Co
.
2 Erik Circle P. O. Box 280 Verdi, NV 89439 phone: (775) 345-0444 fax: (888) 492-2783 (Service Parts Dept.)
Service Parts Department can supply you with the name and telephone number of the WELLS AUTHORIZED SERVICE AGENCY nearest you.
CUSTOMER SERVICE DATA
RESTAURANT _____________________________ LOCATION _____________ INSTALLATION DATE ________________________ TECHNICIAN ___________ SERVICE COMPANY ________________________________________________ ADDRESS ___________________________ STATE ______ ZIP__________ TELEPHONE NUMBER (_____)_____-_________
EQUIPMENT MODEL NO. _______________ EQUIPMENT SERIAL NO. _______________
VOLTAGE: (check one) o120 o208 o240
please have this information available if calling for service
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