Wells B-50 Service Manual

WELLS MANUFACTURING
265 Hobson Street, Smithville, Tennessee 37166
telephone: 314-678-6314
fax: 314-781-2714
www.wells-mfg
.com
for
COUNTERTOP ELECTRIC
CHAR-BROILERS
Models:
B40 B44
161
Model B40
B50
includes: INSTALLATION USE and CARE
PARTS LISTS
WIRING DIAGRAMS
Model B50
IMPORTANT: DO NOT DISCARD THIS MANUAL
This manual is considered to be part of the appliance and is to be given to the OWNER or MANAGER of the restaurant, or to the person responsible for TRAINING OPERATORS of
this appliance. Additional manuals are available from your WELLS DEALER.
THIS MANUAL MUST BE READ AND UNDERSTOOD BY ALL PERSONS USING OR
2M-303672 Rev. G
INSTALLING THIS APPLIANCE. Contact your WELLS DEALER if you have any
questions concerning installation, operation or maintenance of this equipment.
03/18
161 2M-303672 OpManual for Countertop Electric Charbroilers
LIMITED EQUIPMENT WARRANTY
Wells Manufacturing warranties new products to be free from defects in material and/or workmanship for a period of one [1] year from the date of original installation, except as noted below. Defects that occur as a result of normal use, within the time period and limitations defined in this warranty, will at Wells’ discretion have the parts replaced or
repaired by Wells or a Wells-authorized service agency.
THIS WARRANTY IS SUBJECT TO ALL LISTED CONDITIONS.
Repairs performed under this warranty are to be performed by a Wells­authorized service agency. Wells will not be responsible for charges incurred or service performed by non-authorized repair agencies.
In all cases, the nearest Wells-authorized service agency must be used.
Wells will be responsible for normal labor charges incurred in the repair or replacement of a warrantied product within 50 miles (80.5 km) of an authorized service agency. Time and expense charges for anything beyond that distance will be the responsibility of the owner. All labor will need to be performed during regular service hours. Any overtime premium will be charged to the owner. For all shipments outside the U.S.A. and Canada, please see the International Warranty for specific details.
It is the responsibility of the owner to inspect and report any shipping
damage claims, hidden or otherwise, promptly following delivery.
No mileage or travel charges will be honored on any equipment that is deemed portable. In general, equipment with a cord and plug weighing less than 50 lb. (22.7 kg) is considered portable and should be taken or
shipped to the closest authorized service agency, transportation prepaid .
CO NTAC T
Should you require any assistance regarding the operation or maintenance of any Wells equipment; write, phone, fax or email our service department. In all correspondence mention the model number and the serial number of your unit, as well as the voltage or type of gas you are using.
Business hours are 8:00 a.m. to 4:30 p.m. Central Standard Time
Telephone 314.678.6314
Fax 314.781.2714
Email customerservice@star-mfg.com
www.wells-mfg.com
WARRA
THE FOLLOWING WILL NOT BE COVERED UNDER WARRANTY.
• Any product which has not been installed, cleaned, maintained, or used in accordance with the directions published in the appropriate
installation sheet and/or owner’s manual as well as national and local
codes, including incorrect gas or electrical connection. Wells is not liable for any unit which has been mishandled, abused, misapplied, subjected to chlorides, harsh chemicals, or caustic cleaners, damaged from exposure to hard water, modified by unauthorized personnel, damaged by flood, fire, or other acts of nature [or God], or which have an altered or missing serial number.
• Installation, labor, and job checkouts, calibration of heat controls, air
and gas burner/bypass/pilot adjustments, gas or electrical system checks, voltage and phase conversions, cleaning of equipment, or seasoning of griddle surface.
• Replacement of fuses or resetting of circuit breakers, safety controls, or reset buttons.
• Replacement of broken or damaged glass components, quartz heating elements, and light bulbs.
• Labor charges for all removable parts in gas charbroilers and hotplates, including but not limited to burners, grates, and radiants.
• Any labor charges incurred by delays, waiting time, or operating restrictions that hinder a service technician’s ability to perform service.
Parts that fail or are damaged due to normal wear or labor for
replacement of Items that can easily be replaced during a daily cleaning routine. such as but not limited to silicone belts, PTFE non-stick sheets, knobs, control labels, bulbs, fuses, quartz heating elements, baskets, racks, and grease drawers.
• Components that should be replaced when damaged or worn, but have been field-repaired instead [eg. field-welded fry pots].
• Any loss of business or profits.
ADDITIONAL WARRANTIES
Specialty/chain specific versions may also have additional and/or extended warranties.
NTY EXCLUSIONS
PRODUCTS PARTS LABOR
universal ventless hoods 2 years 1 year
canopy hoods 2 years 1 year
“Cook’n Hold” equipment [HW10,
HWSMP, LLSC7, LLSC7WA, LLSC11,
2 years 1 year
an d LLSC 1 1WA]
cast iron grates, burners, and burner
shields
original Wells parts sold to repair
Wells equipment
1 year
90 days
The fore going warrant y is in lieu of any and a ll other warranti es expresse d or implied and c onstitutes the e ntire warranty. 2M-Z22393 • Rev A • 02.2018
Service First 1 year
TABLE OF CONTENTS
WARRANTY SPECIFICATIONS 1 FEATURES & OPERATING CONTROLS 2 PRECAUTIONS & GENERAL INFORMATION 4 AGENCY LISTING INFORMATION 4
INSTALLATION 5
OPERATION 7 SUGGESTED COOKING TIMES 9 CLEANING INSTRUCTIONS 10 TROUBLESHOOTING SUGGESTIONS 11 EXPLODED VIEW & PARTS LIST 12—17 WIRING DIAGRAM 18
PARTS & SERVICE 25 CUSTOMER SERVICE DATA 25
SPECIFICATIONS
MODEL ELEMENT VOLTS KW
B40
*B40EU 380-415 5.5 7.6 7.6 7.6 N/A
B44
*B44EU 380-415 5.5 7.6 7.6 7.6 N/A -
B50
*B50EU 380-415 11 15 15 15 N/A
SINGLE ASSEMBLY
SINGLE ASSEMBLY
DUAL ASSEMBLIES
208 5.5 12.9 12.9 22.4 N/A 26
208 5.5 11.5 22.4 14.4 N/A 26
208 11 30 30 30 N/A -
* for export model, also refer to European Operation Manual…, p/n 2M-301500
AMPS PER LEG 3Ø AMPS POWER
L1 L2 L3 NEUT. CORD
Thank you for purchasing this
Wells Manufacturing appliance.
Proper installation, profes­sional operation and consistent maintenance of this appliance will ensure that it gives you the very best performance and a long, economical service life.
This manual contains the infor­mation needed to properly in­stall this appliance in a manner which will ensure its optimum performance.
OPTIONAL NEMA 6-30P 240 5.5 11.2 11.2 19.4 N/A 22.5
NOT SUPPLIED 240 5.5 10 19.5 12.5 N/A 22.5
NOT SUPPLIED 240 11 26 26 26 N/A 45
DIMENSIONS MINIMUM CLEARANCES
MODEL
B40
161 2M-303672 OpManual for Countertop Electric Charbroilers
B44
B50
HIGH
w/4” LEGS
15-3/8”
(39 CM)
WIDE DEEP BACK SIDE BOTTOM TOP
24-3/4”
(62.7 CM)
19-7/16”
(49.4 CM)
36-1/2”
(92.7 CM)
23-1/2”
(59.7 CM)
29-9/16”
(75.1 CM)
6”
(15.2 CM)
1
7”
(17.8 CM)
21”
(53.3 CM)
4”
(10.2 CM)
30”
(76.2 CM)
161 2M-303672 OpManual for Countertop Electric Charbroilers
FEATURES & OPERATING CONTROLS
FEATURES & OPERATING DEFINITIONS
ITEM COMMENT
TEMPERATURE CONTROL
INDICATOR LIGHT Light will glow when the innite switch is in any position other that OFF.
HEATING ELEMENT
GRATE
ELEMENT SUPPORT ROD
DRIP PAN
DATA PLATE
ADJUSTABLE LEGS
The char-broiler is INFINITE SWITCH CONTROLLED. Power is applied to the heating elements based on the control knob position and the amount of energy used.
The char-broiler element assembly may be raised for cleaning, or to add water to the drip pan. It is held the “up” position by a support rod which automatically engages as the element is raised.
The grate is designed to protect the individual elements from food contact and spatula abrasion, resulting in prolonged element life and reduced carbonization. The grate is easily removed for cleaning.
IMPORTANT: B-40 grate mounts above the element. B-44 and B-50 grates can mount above or below the elements. Always remove a top-mounted grate before lifting the element assembly.
Hold element assembly in up position. Engages automatically when the element assembly is raised. The heavy-duty removable drip pan is located under the element assembly. The drip pan catches food particles and grease drippings
IMPORTANT: Remember to dis-engage the support rod before lowering element assembly.
IMPORTANT: DO NOT pour water over elements to rell drip pan.
During broiler operation. Maintain 2 inches of water in the drip pan at all times during operation of the broiler. The drip pan is easily removed for cleaning.
Gives manufacturer, make, model and serial number. Also voltage and phase information, and agency approvals.
The char-broiler is equipment with adjustable 4” legs.
Legs allow for:
a. leveling the broiler
b. ventilation around the broiler, and
c. cleaning the broiler
The supplied legs MUST be properly installed before the broiler is place into operation.
2
FEATURES & OPERATING CONTROLS (continued)
161 2M-303672 OpManual for Countertop Electric Charbroilers
Fig. 1 Countertop Electric Charbroiler
IL2757
3
161 2M-303672 OpManual for Countertop Electric Charbroilers
PRECAUTIONS AND GENERAL INFORMATION
WARNING:
Electric Shock Hazard
All servicing requiring access to non-insulated electrical components must be performed by a factory authorized technician.
DO NOT open any access panel which require the use of tools. Failure to follow this warning can result in severe
electrical shock.
CAUTION:
Risk of Damage
DO NOT connect or energize this appliance until all instal­lation instructions are read and followed. Damage to the appliance will result if these instructions are not followed.
Broilers are intended for use to cook food products for human
consumption. No other use is recommended or authorized by the manufacturer or its agents.
Broilers are intended for use in commercial establishments, where all users are familiar with the appliance limitations, use and associated hazards. Operating instruction and warnings must be read and understood by all operators and users.
Do not submerge broilers in water. Do not splash, or pour water onto controls, control panels or wiring.
Disconnect the broiler from electrical power before performing any service or maintenance.
Allow drip pan to cool before removing from broiler. Do not operate broiler without the drip pan installed. Do not operate the broiler without 2 inches of water in the drip pan.
Any parts replacement, maintenance procedure or servicing procedure requiring the use of tools must be performed by an Authorized Service Agency.
Any troubleshooting guides, component view, parts lists or installation guides provided with this equipment are intended for the use of the
qualied technical personnel only.
Except where otherwise noted, this piece of equipment is made in the USA and has American sizes on hardware.
This manual should be considered a permanent part of this appliance. This manual and all supplied instructions, diagrams, schematics, parts
break downs, notices and labels must remain with the appliance if it
sold or moved to another location.
AGENCY LISTING INFORMATION
This appliance conforms to NSF Standard 4 for sanitation only if installed in accordance with the supplied Installation Instructions.
STD 4
E6070 E6070
EXPORT MODELS ONLY
This appliance is and Listed under E6070.
Refer to installation instructions included with the broiler for Underwriters Laboratories conditions of acceptability, electrical requirements and other installation concerns.
Export versions only of this appliance meet standards.
4
INSTALLATION
IL2758
SCREW INTO CABINET
MOUNTING HOLES
TURN TO
ADJUST HEIGHT
UNPACKING & INSPECTION
Carefully remove the appliance from the carton. Remove all protective
plastic lm, packing materials and accessories from the appliance
before connecting electrical power or otherwise performing any installation procedure.
Carefully read all instructions in this manual and the Installation
Instruction Sheet packed with the appliance before starting any
installation.
Read and understand all labels and diagrams attached to the appliance.
Carefully account for all components and accessories before discarding
packing materials. Store all accessories in a convenient place for later
use.
SETUP
Setup the appliance only on a rm level surface. Non-combustible
material (e.g. metal, terrazzo) is recommended.
Supplied 4” legs must be properly installed and the broiler leveled. (See Fig. 2) Move the broiler carefully to avoid damage to the legs.
Refer to the Installation Instruction Sheet for required clearances. Maintain required clearances between the appliance and adjacent combustible and non-combustible surfaces.
Sufcient overhead clearance must be provided to allow the element
assembly to be raised. Refer to the Installation Instruction Sheet for required clearances.
Install drip pan and grate prior to heating and using broiler.
Avoid storing ammable or combustible materials near the appliance.
This includes gasoline and other fuels, mops, rags and wrapping paper.
NOTE: DO NOT discard
the carton or other packing
materials until you have inspected the appliance for hidden damage and tested it for proper operation. Refer to
SHIPPING DAMAGE CLAIM PROCEDURE on the inside
front cover of this manual.
Fig. 2 Adjustable Leg
161 2M-303672 OpManual for Countertop Electric Charbroilers
5
161 2M-303672 OpManual for Countertop Electric Charbroilers
INSTALLATION (continued)
WARNING: Risk of personal injury
Installation procedures must
be performed by a qualied technician with full knowledge
of all applicable electrical codes. Failure can result in personal injury and property damage.
CAUTION: Electrical Shock
Hazard
The broiler must be electrically grounded.
Connect the terminal marked
“GND” or “ ” to a suitable building ground.
IMPORTANT:
Contact a licensed electrician to install and connect electrical power the broiler.
Electrical installation must be performed by a licensed electrician in compliance with all local ordinances and code requirements.
ELECTRCAL HOOK-UP
Refer to the nameplate. Verify the electrical service power. Voltage
and phase must match the nameplate specications. Connecting the
griddle to the wrong voltage can severely damage the unit or cause noticeable decreased performance.
Use copper wire suitable for a minimum of 90°C for electrical supply connections.
Broilers are factory wired three-phase (3Ø). For single-phase (1Ø) wiring, refer to the wiring diagram attached to the broiler. Conversion to 1Ø must be performed by a licensed electrician.
This broiler is not fused. Protect the circuit with properly sized fuses or
circuit breaker.
An electrical disconnect must be installed readily accessible to the operator of the broiler.
IMPORTANT:
Damage due to being connected to the wrong voltage or phase is NOT covered by warranty.
6
OPERATION
HANDLE
ELEMENT
GRATE TANG
FRONT
IL2760
PREPARE THE CHAR-BROILER FOR USE
When using the broiler for the rst
time, wipe the entire unit with a clean damp cloth or sponge and mild detergent. Rinse thoroughly clean water. Dry with a soft clean cloth.
Remove the GRATE and raise the ELEMENT ASSEMBLY.
Install the DRIP PAN and add 2
2 inches (5cm) of tap water.
Release the ELEMENT SUPPORT ROD by lifting the element assembly slightly, then pulling the lower portion of the support rod forward. Lower the ELEMENT ASSEMBLY gently.
MODEL B-40: Grate must be installed ABOVE elements.
Install the GRATE, front edge rst.
The TANGS of the grate go DOWN and point toward the FRONT. The grooves on the underside of the grate align with the elements. The rear edge of the grate can be
lowered until it rests rmly on the
elements.
IL2759
Fig. 3 ELEMENT SUPPORT ROD
Fig. 4 B-40 GRATE INSTALLATION
CAUTION:
Hot Surface
Exposed surfaces can be hot to the touch and may cause burns.
IMPORTANT:
DO NOT attempt to raise the element assembly without
rst removing the grate.
Damage to the hinges will result. Such damage is NOT covered by warranty.
IMPORTANT:
Allow drip pan to cool before removing from the broiler. DO NOT operate the broiler without the drip pan installed. DO NOT operate the broiler
without 2” (5cm) of water in
the drip pan.
IMPORTANT:
DO NOT attempt to lower the element assembly without
rst releasing the support rod.
Damage to the hinges will result. Such damage is NOT covered by warranty.
MODELS B-44 and B-50: Grate(s)
can be installed above or below the elements.
ABOVE: Gently lower grate over
elements. The end with ush tabs
goes toward the front.
BELOW: Install one wing bolt in each tab. The notch in the wing rests on the lip of the drip pan. The
end with ush tabs must go toward
the front Adjust the wing bolts so
161 2M-303672 OpManual for Countertop Electric Charbroilers
that , when the element assembly is lowered, the top of the element is 1/4” (6mm) below the top of the
grate ns.
IL2761
Fig. 5 B-44 and B-50 GRATE INSTALLATION
7
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